CN218202578U - Biomass garbage resource conversion equipment - Google Patents

Biomass garbage resource conversion equipment Download PDF

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Publication number
CN218202578U
CN218202578U CN202222599561.0U CN202222599561U CN218202578U CN 218202578 U CN218202578 U CN 218202578U CN 202222599561 U CN202222599561 U CN 202222599561U CN 218202578 U CN218202578 U CN 218202578U
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garbage
pipe
hot air
central shaft
shaft
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李英杰
韩文正
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Shanghai Tongxun Environmental Protection Technology Co ltd
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Shanghai Tongxun Environmental Protection Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The utility model provides a biomass garbage resource conversion device, which relates to the technical field of biomass garbage treatment, and adopts a centrifugal high-speed multi-stage garbage crusher to rapidly crush garbage and accelerate the degradation, fermentation and decomposition of garbage by microorganisms; the extrusion dehydrator is cancelled, the wet garbage directly enters the fermentation bin and is mixed with the biological fungus bed in the fermentation bin under the action of the stirrer, so that the materials are dried and wetted uniformly, and organic matters in the garbage are degraded and decomposed at a high speed and converted into amino acid and glucose. The water in the garbage is gasified at high temperature, meanwhile, the hot air discharged by the stirrer blows off the water of the materials in the stirring process, a large amount of water vapor rushes to a condensation chamber at the upper part of the fermentation bin to separate the steam into distilled water and air, the separated clean distilled water is automatically discharged into a drainage ditch to be directly discharged, and the air is discharged into an air purifier through an exhaust pipe at the top of the fermentation bin to be purified.

Description

Biomass garbage resource conversion equipment
Technical Field
The utility model belongs to the technical field of the biomass waste handles, especially, relate to a biomass waste resource conversion equipment.
Background
Garbage is a substance discarded by people in daily work, life and production, and the treatment method of human beings is landfill, incineration, composting and other technologies. However, the perishable garbage (kitchen, crop waste, human and animal excrement and the like) can cause air and underground water pollution and harm the ecological environment if being buried. If incineration is carried out, dehydration and drying are needed, the produced sewage needs to be treated, the calorific value rate of slag materials is low, the temperature of the incinerator can be reduced, and even the service life of equipment can be reduced. For example, natural compost is decomposed by microorganisms, but has large floor area, large space and heavy smell, and when the microorganisms are decomposed, a large amount of sewage and malodorous gas are generated, so that the natural water and air can be polluted if the microorganisms are not treated properly. Therefore, equipment for harmless, quantitative-reduction and resource treatment of perishable garbage is produced.
The existing garbage treatment equipment usually adopts high-temperature fermentation, and the main process flow is as follows: the treatment technologies of crushing, dehydration, electric heating, stirring, oxygenation, microbial degradation and the like have the advantages of high energy consumption, large sewage discharge amount, high water content of treated products, secondary water pollution, high operation cost, complex structure and difficulty in popularization and promotion in practical application.
The specific technical disadvantages are as follows:
1. the garbage crushing capability is poor, the high-fiber garbage cannot be crushed, and the crushed particles are large, so that the microbial decomposition time is long.
2. The organic wastewater with a certain amount of high concentration is generated by mechanical extrusion dehydration, and if the organic wastewater is not treated, the organic wastewater is easy to pollute the environment and water sources.
3. The fermentation temperature rise is slow, the existing equipment adopts the external electric heating conduction temperature rise of the fermentation bin, the heat utilization rate is low, and the electric energy loss is large.
4. The microbial-free bed and some devices are also provided with the bacterial bed, but the total amount control device of the microbial bed during discharging leads to that a part of biological bacteria are taken out of the fermentation bin during discharging, so that the secondary fermentation is retarded due to the reduction of microbial biomass.
5. And (4) no rotten stage exists, and the material is dried and discharged within 24 hours, so that the product cannot meet the quality standard of the organic fertilizer.
6. The water vapor generated during the garbage fermentation is directly pumped and discharged by a fan, so that the temperature of the fermentation bin which should be kept warm is reduced, the fermentation rate is reduced, the treatment time is prolonged, and the electric energy is wasted.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model provides a biomass garbage resource conversion device, which comprises a garbage crushing chamber and a fermentation chamber, wherein a garbage crusher for crushing biomass garbage is arranged in the garbage crushing chamber, and the fermentation chamber comprises a stirrer, a bacterial bed, a hot air heating chamber, a condensation chamber and an exhaust pipe;
the agitator includes hot-blast intake pipe, center pin, hot-blast coil pipe, air hose, blowdown pipe, screw conveyer blade and agitator motor, hot-blast intake pipe, center pin, hot-blast coil pipe, air hose and blowdown pipe are hollow tubular structure, screw conveyer blade installs on the center pin for carry rubbish and the fertilizer after handling, hot-blast coil pipe includes inner coil pipe and outer coil pipe, inner coil pipe and outer coil pipe are reverse double helix form and install the outside of center pin and with the center pin intercommunication, hot-blast heating chamber with hot-blast intake-tube connection, for the agitator provides the hot-air, hot-blast intake pipe, center pin, air hose and blowdown pipe connect gradually, the blowdown pipe is located the top of center pin, set up the air exit on the blowdown pipe, the fungus bed is located the below of center pin, the agitator motor with the center pin hub connection drives center pin and hot-blast coil pipe rotate, mix rubbish and the biological fungus in the fungus bed, the condensation chamber is located the top of blowdown pipe is used for condensing the vapor that the fermentation produced into the water droplet, the blast pipe is located the gas in the fermentation chamber discharges.
The stirrer further comprises a left shaft head, a right shaft head, a shaft seat and a blocking plate, wherein the shaft seat is installed on the left shaft head and the right shaft head, one end of the central shaft is connected with the outer surface of the right shaft head, the other end of the central shaft is connected with the central hole of the left shaft head in an opposite mode, one end of the outer coil pipe is connected with the air outlet of the right shaft head in an opposite mode, the other end of the outer coil pipe is connected with the outer surface of the left shaft head, the central shaft is provided with the blocking plate in the cross section direction and divides the central shaft into two sections which are not communicated, namely a first central shaft and a second central shaft, one end of the first central shaft is connected with the outer surface of the right shaft head, one end of the second central shaft is connected with the central hole of the left shaft head in an opposite mode, an air inlet hole is formed in the second central shaft, one end of the inner coil pipe is connected with the tail end of the outer coil pipe connected to the outer surface of the left shaft head, the other end of the inner coil pipe is connected with the air inlet hole, the hot air inlet pipe is connected with the hot air inlet pipe, the hot air inlet pipe is connected with the air outlet of the right shaft head, and the air pipe is communicated with the air pipe.
Further, one end of the air pipe and one end of the hot air inlet pipe are both arranged inside the central shaft.
Furthermore, a part of a hot air coil pipe in the stirrer is immersed in the fungus bed, and a plurality of bin scooping plates are arranged on the hot air coil pipe.
The hot air replaces an electric heating pipe or heat conducting oil to heat, and meanwhile, the heat can be supplied to the stirrer, the oxygen is supplied to the microorganisms, and the moisture of the materials on the fishing bin plate of the stirrer is blown off and dried, so that the multifunctional stirrer has multiple purposes, the mechanical structure is simplified, and the manufacturing cost is reduced.
Furthermore, a drainage ditch is arranged below the condensation chamber and used for draining the water condensed by the condensation chamber out of the fermentation bin.
The hot air introduced into the stirrer directly heats the garbage to raise the temperature, the garbage is mixed with the biological bacteria in the bacteria bed through the stirrer after entering the fermentation chamber with the bacteria bed, the air exhausted from the blow-off pipe in the stirrer is used for supplying oxygen for the microorganisms, and the aerobic microorganisms can degrade and stabilize the cellulose, carbohydrate, protein, fat, amino acid, fatty acid and the like of the organic garbage. A large amount of water vapor can be generated during the fermentation of the garbage, and meanwhile, the stirrer can continuously heat the garbage, so that the continuous evaporation of the water in the fermentation product is ensured. The gas discharged from the stirrer is returned to the fermentation chamber for supplying oxygen to the microbes and blowing off the water on the surface of the fermented product to make the water vapor produced during fermentation and heating enter the condensing chamber for condensing and liquefyingThe water drops enter the drainage ditch and then are automatically discharged out of the fermentation bin. Water vapor is the gaseous form of water, which is water with a change in state of matter, still in H 2 The O molecules exist, so the discharged condensed water is clean water and does not pollute the environment.
Further, the garbage crusher includes casing, feed inlet, last blade disc, lower blade disc, main shaft, fixed sword, flail sword, centrifugal knife and rubbing crusher motor, the feed inlet is installed in the top of casing, go up blade disc, lower blade disc, fixed sword, flail sword and centrifugal knife and all install the inside of casing, it is located to go up the blade disc the top of blade disc down, the through-hole is all seted up at the center of going up blade disc and lower blade disc, install the blade disc axle in the through-hole, the main shaft suit is in the inside of blade disc axle, fixed sword is installed the top of going up the blade disc, go up the blade disc with vertical installation flail sword arbor between the blade disc down, the flail sword is installed on the flail sword arbor, the centrifugal knife is installed the below of blade disc down, the rubbing crusher motor with the main shaft is connected, drives fixed sword, flail sword and centrifugal knife rotate, smashes rubbish.
The fixed knife is eccentrically fixed above the upper knife disc, the flail knife is fixed at the periphery of the upper knife disc and the lower knife disc, the centrifugal knife is eccentrically fixed below the lower knife disc, when garbage is about to contact with the upper knife disc in the garbage crusher after entering the feeding hole, the garbage is quickly sucked by the upper knife disc rotating at a high speed, the large garbage is quickly torn and shredded by the fixed knife to be coarsely shredded in the first step, then the garbage flies into the flail knife between the upper knife disc and the lower knife disc to be cut finely by the flail knife, then the garbage enters the centrifugal knife at the lower part of the lower knife disc by gravity, and the finely-crushed garbage is thrown out of the centrifugal knife by the centrifugal knife along with the high-speed rotation of the garbage crusher. The garbage can be thoroughly crushed by a fixed knife, a flail knife and a centrifugal knife in the garbage crusher regardless of common garbage or high-fiber garbage.
Further, the cross-section in fermentation storehouse is the U type, and the upper portion cross-section is the rectangle, and lower part cross-section semicircular in shape, the lower part outside in fermentation storehouse sets up the hot-air heat preservation, and the installation of semicircular lower part centre of a circle position the center pin of agitator, hot-blast intake pipe with the air hose is installed the outside in fermentation storehouse.
Furthermore, the garbage can hanging mechanism is installed on the garbage can lifting machine, and the garbage can lifting machine is used for lifting the garbage can hung on the garbage hanging mechanism, so that garbage is poured into the garbage crusher.
Further, still include air purifier, air purifier is connected with the blast pipe.
The top of the fermentation bin is provided with the condensation chamber, when water vapor generated during fermentation rises to the condensation chamber, water drops flow into the drainage ditch from the bin top radiating fins to be discharged out of the fermentation bin, gas is discharged from the bin top exhaust pipe, and the discharged gas enters the air purifier to be treated and then is discharged into the atmosphere, so that secondary pollution is prevented.
Furthermore, a temperature monitoring device and a humidity monitoring device are arranged in the fermentation bin, so that the activity of microorganisms and the total amount of microbial flora are always kept, the microorganisms are added once, the microorganism is enjoyed for the whole life, and organic matters are degraded and decomposed at any time.
The utility model provides a biomass waste resource conversion method, adopt as above biomass waste resource conversion equipment, concrete conversion method does, pour biomass waste into rubbish crushing chamber, smash biomass waste through the rubbish rubbing crusher, then, the spiral delivery vane sends into the fermentation storehouse with rubbish after smashing in, along with the rotation of agitator, biomass waste is mixed with the biological fungus in the fungus bed, hot-blast heating chamber provides the hot-air for the fermentation storehouse, biological fungus takes effect, carry out the rubbish fermentation, fertilizer after the fermentation passes through outside the spiral delivery vane discharge fermentation storehouse, the vapor in the fermentation storehouse passes through the condensation chamber condensation and becomes the water droplet and finally discharge fermentation storehouse, gas in the fermentation storehouse passes through the blast pipe and discharges.
Has the beneficial effects that:
(1) The utility model provides a biomass waste resource conversion equipment, the site work personnel only need push the barreled rubbish and go up the garbage bin lifting machine and click the garbage bin lifting machine and rise all operation processes that the key just accomplished rubbish pretreatment, need not to carry out artifical feed to the rubbish rubbing crusher, need not the ejection of compact every day, and the barreled rubbish can directly drop into the rubbish rubbing crusher feed inlet and smash fast, need not to set up mechanical dehydration feeding mechanism, and the feed, smash, the pay-off is accomplished by a rubbing crusher.
(2) The utility model provides a biomass waste resource conversion equipment, hot-air replace electrothermal tube or conduction oil to heat, can supply heat to the agitator simultaneously again, to the microorganism oxygen suppliment, drag for the material moisture on the storehouse board to the agitator and blow off the drying, and a thing is multi-purpose, reduces the energy consumption, has simplified mechanical structure, has reduced manufacturing cost.
(3) The utility model provides a biomass waste resource conversion equipment, no secondary pollution produces, waste water: the sewage generated in the garbage treatment process is changed into water vapor and then rises into the condensing chamber to be liquefied into water drops, and clean condensed water is discharged. Waste gas: the separated gas is treated by an air purifier and is discharged into the atmosphere after reaching the standard, and the solid garbage is converted into organic fertilizer.
The conception, the specific structure and the technical effects produced by the present invention will be further described with reference to the accompanying drawings, so as to fully understand the objects, the features and the effects of the present invention.
Drawings
FIG. 1 is a schematic view of a biomass waste resource converting apparatus;
FIG. 2 is a left side view of the biomass waste converting apparatus;
FIG. 3 is a right side view of the biomass waste converting apparatus;
FIG. 4 is a schematic view of the garbage crusher;
FIG. 5 is a schematic view of the agitator configuration;
FIG. 6 is a schematic view of a garbage disposal process;
reference numerals are as follows:
1. a garbage crusher; 1-1, a shell; 1-2, a feeding hole of a crusher; 1-3, feeding a cutter head; 1-4, feeding a cutter head; 1-5, a main shaft; 1-6, fixing a knife; 1-7, flail knife; 1-8, a centrifugal knife; 1-9, a pulverizer motor; 1-10, and discharging a crusher;
2. a stirrer; 2-1, a hot air inlet pipe; 2-2 parts of central shaft, 2-3 parts of inner coil pipe; 2-4, an outer coil pipe; 2-5, an air pipe; 2-6 parts of a blow-off pipe, 2-7 parts of an air outlet; 2-8, spiral conveying blades; 2-9, a bin fishing plate; 2-10, a speed reducer;
3. a fungus bed; 4. a hot air heating chamber; 5. a condensing chamber; 6. an exhaust pipe; 7. a drainage ditch; 8. a hot air insulation layer; 9. an air cooler interface; 10. an air heater interface; 11. a control box; 12. a sprocket cover; 13. a garbage can lifter; 14. a pneumatic discharge door; 15. a barrel hanging mechanism; 16. an air cooler; 17. a drain pipe; 18. a fertilizer outlet; 19. a hot air blower.
Detailed Description
The present invention will be further described with reference to the following detailed description. It should be understood that these examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.
In the drawings, elements that are structurally identical are represented by like reference numerals, and elements that are structurally or functionally similar in each instance are represented by like reference numerals. The size and thickness of each component shown in the drawings are arbitrarily illustrated, and the present invention is not limited to the size and thickness of each component. The thickness of the components has been exaggerated in some places in the drawings where appropriate for clarity of illustration.
The embodiment is as follows:
as shown in fig. 1 to 5, the present embodiment provides a biomass garbage resource converting apparatus, which includes a garbage crushing chamber and a fermentation chamber, wherein a garbage crusher 1 for crushing biomass garbage is disposed in the garbage crushing chamber, and the fermentation chamber includes a stirrer 2, a fungus bed 3, a hot air heating chamber 4, a condensation chamber 5 and an exhaust pipe 6;
the garbage crusher 1 comprises a machine shell 1-1, a crusher feed inlet 1-2, an upper cutter 1-3, a lower cutter 1-4, a main shaft 1-5, a fixed cutter 1-6, a flail cutter 1-7, a centrifugal cutter 1-8 and a crusher motor 1-9, wherein the crusher feed inlet 1-2 is arranged above the machine shell 1-1, the upper cutter 1-3, the lower cutter 1-4, the fixed cutter 1-6, the flail cutter 1-7 and the centrifugal cutter 1-8 are all arranged inside the machine shell 1-1, the upper cutter 1-3 is positioned above the lower cutter 1-4, through holes are respectively arranged at the centers of the upper cutter 1-3 and the lower cutter 1-4, and a cutter shaft is arranged in the through holes, the main shaft 1-5 is sleeved inside the cutter head shaft, the fixed cutters 1-6 are installed above the upper cutter head 1-3, a flail cutter shaft is vertically installed between the upper cutter head 1-3 and the lower cutter head 1-4, the flail cutters 1-7 are installed on the flail cutter shaft, the flail cutters 1-7 are divided into an upper level and a lower level, the centrifugal cutters 1-8 are installed below the lower cutter head 1-4, the pulverizer motor 1-9 is connected with the main shaft 1-5, the pulverizer motor 1-9 is driven to the belt pulley through the belt pulley, and the main shaft 1-5 drives the fixed cutters 1-6, the flail cutters 1-7 and the centrifugal cutters 1-8 to rotate so as to pulverize garbage.
The fixed cutters 1-6 are eccentrically fixed above the upper cutter head 1-3, the flail cutters 1-7 are fixed at the peripheries of the upper cutter head 1-3 and the lower cutter head 1-4, the centrifugal cutters 1-8 are eccentrically fixed below the lower cutter head 1-4, when garbage is about to contact with the upper cutter head 1-3 in the garbage crusher 1 after entering the feeding port 1-2 of the crusher, the garbage is quickly sucked by the upper cutter head 1-3 rotating at a high speed, large garbage is quickly torn and torn by the fixed cutters 1-6 to be subjected to the first-step coarse crushing, then the garbage flies into the flail cutters 1-7 between the upper cutter head 1-3 and the lower cutter head 1-4 to be cut and finely crushed by the multistage flail cutters 1-7, then the garbage enters the centrifugal cutters 1-8 at the lower part of the lower cutter head 1-4 by gravity, and the finely crushed garbage is flaked out of the upper cutter head 1-3 and the lower cutter head 1-4 by the centrifugal cutters 1-8 along with the high-speed rotation of the garbage crusher 1. The garbage crusher 1 is provided with a crusher discharge port 1-10, the fermentation bin is provided with a fermentation bin feed port, and the crusher discharge port 1-10 is connected with the fermentation bin feed port, so that crushed garbage is fed into the fermentation bin provided with the microbial bed 3 through the spiral conveying blade. Whether the garbage is common garbage or high-fiber garbage, the garbage can be thoroughly crushed by the fixed knives 1-6, the flail knives 1-7 and the centrifugal knives 1-8 in the garbage crusher 1.
The stirrer 2 comprises a hot air inlet pipe 2-1, a central shaft 2-2, a hot air coil pipe, an air pipe 2-5, a blow-off pipe 2-6, a spiral conveying blade 2-8 and a stirrer motor, wherein the hot air inlet pipe 2-1, the central shaft 2-2, the hot air coil pipe, the air pipe 2-5 and the blow-off pipe 2-6 are all of hollow tubular structures, the spiral conveying blade 2-8 is arranged on the central shaft 2-2 and is used for conveying garbage and treated fertilizers, the hot air coil pipe is divided into an inner coil pipe 2-3 and an outer coil pipe 2-4, the inner coil pipe 2-3 and the outer coil pipe 2-4 are arranged on the outer side of the central shaft 2-2 in a reverse double-spiral mode and are communicated with the central shaft 2-2, a hot air heating chamber 4 is connected with the hot air inlet pipe 2-1 to provide hot air for the stirrer 2, a hot air inlet pipe 2-1, a central shaft 2-2, an air pipe 2-5 and an air stripping pipe 2-6 are sequentially connected, the air stripping pipe 2-6 is positioned above the central shaft 2-2, an air outlet 2-7 is arranged on the air stripping pipe 2-6, a fungus bed 3 is positioned below the central shaft 2-2, a part of a hot air coil pipe in a stirrer 2 is immersed in the fungus bed 3, a plurality of bin salvaging plates 2-9 are arranged on the hot air coil pipe, a stirrer motor is connected with the central shaft 2-2 to drive the central shaft 2-2 and the hot air coil pipe to rotate, garbage and biological bacteria in the fungus bed 3 are mixed, a condensing chamber 5 is positioned above the air stripping pipe 2-6, a cold air blower 16 is used for providing cold air for the condensing chamber 5, the cold air blower 16 is connected with a cold air blower interface 9, a drainage ditch 7 is arranged below the condensing chamber 5, the drainage ditch 7 is connected with a drainage pipe 17, the condensation chamber 5 is used for condensing water vapor generated by garbage fermentation into water drops, the water condensed by the condensation chamber 5 is drained out of the fermentation chamber through the drainage ditch 7 and the drainage pipe 17, and the exhaust pipe 6 is positioned above the condensation chamber 5 and used for exhausting gas in the fermentation chamber.
The stirrer motor is connected with a speed reducer 2-10, the speed reducer 2-10 can reduce the rotating speed, the speed reducer 2-10 and a gear of a central shaft 2-2 are in chain transmission to drive the central shaft 2-2 to rotate, a chain wheel cover 12 is arranged outside the gear on the central shaft 2-2 for safety and attractiveness, and a central control unit of the whole biomass garbage resource conversion device is installed in a control box 11.
The stirrer 2 further comprises a left shaft head, a right shaft head, a shaft seat and a blocking plate, wherein the shaft seat is installed on the left shaft head and the right shaft head, one end of a central shaft 2-2 is connected with the outer surface of the right shaft head, the other end of the central shaft 2-2 is connected with a central hole of the left shaft head in an opposite mode, one end of an outer coil pipe 2-4 is connected with an air outlet of the right shaft head in an opposite mode, the other end of the outer coil pipe is connected with the outer surface of the left shaft head, the central shaft 2-2 is provided with the blocking plate along the cross section direction, the central shaft 2-2 is divided into two sections which are not communicated, namely a first central shaft and a second central shaft, one end of the first central shaft is connected with the outer surface of the right shaft head, one end of the second central shaft is connected with the central hole of the left shaft head, an air inlet hole is formed in the second central shaft, one end of an inner coil pipe 2-3 is connected with the tail end of the outer coil pipe 2-4 connected with the outer surface of the left shaft head, the other end of the inner coil pipe is connected with the air inlet hole, a hot air inlet pipe 2-1 is connected with the hot air inlet pipe, and a hot air inlet pipe 2-1 is connected with the air inlet pipe, and an air pipe 2-5 is connected with the air outlet of the right shaft head, and an air pipe is connected with the left shaft head, and an air pipe 2-5 is communicated with the central hole of the left shaft head.
Hot air in the hot air heating chamber 4 is provided by an air heater 19, the air heater 19 is connected with an air heater interface 10, then the hot air is sent into an outer coil pipe 2-4 through an air outlet of a right shaft head through a hot air inlet pipe 2-1, the hot air is directly communicated with an inner coil pipe 2-3 from the left end to the leftmost end of the outer coil pipe 2-4 from the right side, then the hot air enters the inner coil pipe 2-3, then the hot air is sent into a central shaft 2-2 (the left side of a blocking plate and a second central shaft) from the right side to the head through an air inlet hole, then the hot air flows out of the central shaft 2-2 from the right side to the left side to enter an air pipe 2-5 from the cabin through the central shaft 2-2, and then enters a blowing-off pipe 2-6 in the cabin, the hot air is discharged from an air outlet 2-7 to form a hot air layer in the cabin, the hot air discharged from the air outlet 2-7 blows off moisture on garbage carried off by a bin plate 2-9 when the stirrer 2 rotates, and meanwhile, oxygen is supplied to microorganisms.
The agitator that this embodiment provided more is applicable to the equipment that garbage treatment volume is big, can accelerate the solid microorganism fungus bed in the fermentation storehouse and the mixing and the heating of solid rubbish, in certain processing time, can shorten processing time, improves treatment effeciency.
A fertilizer discharge port 18 is formed in one side of a central shaft 2-2 of the stirrer 2, the fertilizer discharge port 18 is connected with the pneumatic discharge door 14, the fertilizer after the garbage is subjected to microbial treatment is reversely rotated by the stirrer 2, is conveyed into the fertilizer discharge port 18 by a spiral conveying blade 2-8 welded on the central shaft 2-2, and is discharged out of the fermentation bin through the pneumatic discharge door 14.
One end of the air pipe 2-5 and one end of the hot air inlet pipe 2-1 are both arranged inside the central shaft 2-2 and sealed, when the stirrer motor is started, under the action of the left shaft head, the right shaft head and the shaft seat, the air pipe 2-5, the hot air inlet pipe 2-1 and the blow-off pipe 2-6 are kept still when the hot air coil pipe, the central shaft 2-2 and the spiral conveying blades rotate.
The hot air replaces an electric heating pipe or heat conducting oil to heat, and can supply heat to the stirrer 2, supply oxygen to microorganisms, and blow off and dry the moisture of the materials on the bin plates 2-9 of the stirrer 2, so that the device has multiple purposes, reduces energy consumption, simplifies the mechanical structure and reduces the manufacturing cost.
The hot air introduced into the stirrer 2 directly heats the garbage to raise the temperature, the garbage is mixed with the biological bacteria in the bacteria bed 3 through the stirrer 2 after entering the fermentation bin with the bacteria bed 3, the air discharged from the blow-off pipes 2-6 in the stirrer 2 is used for supplying oxygen for the microorganisms, and the aerobic microorganisms can degrade and stabilize the cellulose, carbohydrate, protein, fat, amino acid, fatty acid and the like of the organic garbage. A large amount of water vapor can be generated during the fermentation of the garbage, and meanwhile, the stirrer 2 can continuously heat the garbage, so that the continuous evaporation of the water in the fermentation product is ensured. The gas discharged from the stirrer 2 returns to the fermentation bin, and blows off the moisture on the surface of the fermentation product besides supplying oxygen to the microorganisms, so that the water vapor generated in the fermentation and heating processes directionally enters the condensation chamber 5 to be condensed into water drops, and the water drops enter the drainage ditch 7 and then are automatically discharged out of the fermentation bin. Water vapor is the gaseous form of water, which is water with a change in state of matter, still in H 2 The O molecules exist, so the discharged condensed water is clean water and does not pollute the environment.
The cross section of the fermentation bin is U-shaped, the cross section of the upper part of the fermentation bin is rectangular, the cross section of the lower part of the fermentation bin is semicircular, a hot air heat preservation layer 8 is arranged outside the lower part of the fermentation bin, the center of the circle of the semicircular lower part of the fermentation bin is provided with a central shaft 2-2 of a stirrer 2, an aerobic microbial bed 3 is arranged below the central shaft 2-2, and a hot air inlet pipe 2-1 and an air pipe 2-5 are arranged outside the fermentation bin.
The biomass garbage resource conversion equipment is provided with a garbage can elevator 13 and a can hanging mechanism 15, the can hanging mechanism 15 is installed on the garbage can elevator 13, the garbage can elevator 13 is installed on the front face of the feeding hole 1-2 of the crusher, and the garbage can elevator 13 is used for lifting a garbage can hung on the can hanging mechanism 15, so that garbage is poured into the garbage crusher 1.
All operation processes of garbage pretreatment can be completed by pushing the barreled garbage into the garbage can hoister 13 by field workers and clicking the ascending key of the garbage can hoister 13, manual feeding of the garbage crusher 1 is not needed, discharging every day is not needed, the barreled garbage can be directly thrown into the crusher feed port 1-2 of the garbage crusher 1 for rapid crushing, a mechanical dehydration feeding mechanism is not needed, and feeding, crushing and feeding are completed by one crusher.
Still include air purifier, air purifier is connected with blast pipe 6.
The top of the fermentation bin is provided with a condensation chamber 5, when water vapor generated during fermentation rises to the condensation chamber 5, water drops flow into a drainage ditch 7 from a bin top radiating fin to be discharged out of the fermentation bin, gas is discharged from a bin top exhaust pipe 6, and the discharged gas enters an air purifier to be treated and then is discharged into the atmosphere, so that secondary pollution is prevented.
A temperature monitoring device and a humidity monitoring device are arranged in the fermentation bin, so that the activity of microorganisms and the total amount of microbial flora are always kept, the microorganisms are added once and are enjoyed for life, and organic matters are degraded and decomposed at any time.
As shown in fig. 6, the utility model provides a biomass waste resource conversion method, adopt biomass waste resource conversion equipment as above, concrete conversion method does, pour biomass waste into rubbish crushing chamber, smash biomass waste through rubbish rubbing crusher 1, then, screw conveyor blade 2-8 send the rubbish after smashing into the fermentation storehouse in, along with the rotation of agitator 2, biomass waste is mixed with the biological fungus in the fungus bed 3, hot-blast heating chamber 4 provides hot-air for the fermentation storehouse, biological fungus takes effect, carry out the rubbish fermentation, fertilizer after the fermentation passes through outside screw conveyor blade 2-8 discharge fermentation storehouse, the vapor in the fermentation storehouse rises to become the water droplet through condensation chamber 5 condensation and finally discharge the fermentation storehouse, the gas in the fermentation storehouse passes through blast pipe 6 and discharges.
The main technical parameters of the biomass garbage resource conversion equipment for treating garbage are as follows;
1. a processing medium: solid wastes such as food residues, crop wastes, garden branches and leaves, fruits and vegetables, livestock and poultry manure, animal viscera and the like;
2. stand-alone processing capability: 10-3000 KG/day;
3. and (3) treatment period: 120H; (the feeding can be continuously carried out for 10 days and then the discharging is carried out once); the total volume of the fungus bed 3 is more than one third of the total garbage treatment capacity, the total volume of the fermentation bin is more than 5 times of the garbage treatment capacity, and the fermentation bin can contain dry and wet garbage for 9-10 days, so that the whole process of converting the garbage in an initial fermentation period, a main fermentation period and a decay period into fertilizer is achieved;
4. and (3) yielding: the agricultural organic fertilizer can be used for greening, farmland, fruit and vegetable fertilization, and can also be used for soil remediation and soil property improvement;
5. the voltage used: 380V;
6. electricity consumption: 30-50 degrees/ton garbage;
7. consumption of microorganisms: 2.5 yuan/ton garbage;
8. zero discharge of sewage, namely, introducing waste gas into an air purifier for purification and then discharging the waste gas into the atmosphere after the waste gas reaches the standard;
in order to reduce energy consumption and prevent secondary pollution (sewage, waste gas and waste residues), the garbage crusher adopts a centrifugal high-speed multistage garbage crusher 1 to rapidly crush the garbage and accelerate the degradation, fermentation and decomposition of the garbage by microorganisms. An extrusion dehydrator is canceled, wet garbage directly enters a fermentation bin and is mixed with a biological bacteria bed 3 in the fermentation bin under the action of a stirrer 2, so that the material is dry and wet uniformly, the total water content is kept between 60 and 65 percent, the temperature of the material is controlled between 60 and 70 ℃, the most active period of microorganisms is reached, and organic matters in the garbage are rapidly degraded, decomposed and converted into amino acid and glucose. Rubbish can reach about 70 degrees at fermentation in-process material temperature, and moisture in the rubbish gasifies under high temperature, and the hot-air that 2 exhausts simultaneously carries out moisture to the material of stirring in-process and blows off, and a large amount of vapor gushes towards the condensation chamber 5 on fermentation cabin upper portion, makes steam separation become distilled water and air, and the clean distilled water after the separation is automatic to be discharged escape canal 7 and directly discharges, and the air then discharges into air purifier through the blast pipe 6 at fermentation cabin top and purifies. After the garbage to be treated is treated by a series of processes of the equipment, the reduction rate can reach 90-95%. Garbage can be thrown in continuously for at least 1 week, automatic discharging is once after a week, the pneumatic discharge door 14 is opened during discharging until no material is discharged, the pneumatic discharge door 14 is automatically closed after discharging, and the equipment continues to process garbage in a reciprocating and circulating manner.
Finally, it should be noted that: the present invention is not limited to the above embodiments, and all the equivalent structures or equivalent processes that are used in the specification and the attached drawings are transformed or directly or indirectly used in other related technical fields, and all the same principles are included in the protection scope of the present invention.

Claims (9)

1. The biomass garbage resource conversion equipment is characterized by comprising a garbage crushing chamber and a fermentation chamber, wherein a garbage crusher (1) for crushing biomass garbage is arranged in the garbage crushing chamber, and a stirrer (2), a fungus bed (3), a hot air heating chamber (4), a condensation chamber (5) and an exhaust pipe (6) are arranged in the fermentation chamber;
the stirrer (2) comprises a hot air inlet pipe (2-1), a central shaft (2-2), a hot air coil pipe, an air pipe (2-5), a blow-off pipe (2-6), a spiral conveying blade (2-8) and a stirrer motor, the hot air inlet pipe (2-1), the central shaft (2-2), the hot air coil pipe, the air pipe (2-5) and the blow-off pipe (2-6) are all of a hollow tubular structure, the spiral conveying blade (2-8) is installed on the central shaft (2-2) and is used for conveying garbage and treated fertilizer, the hot air coil pipe comprises an inner coil pipe (2-3) and an outer coil pipe (2-4), the inner coil pipe (2-3) and the outer coil pipe (2-4) are installed on the outer side of the central shaft (2-2) in a reverse double-spiral shape and are communicated with the central shaft (2-2), the hot air heating chamber (4) is connected with the hot air inlet pipe (2-1) to provide hot air for the stirrer (2), the hot air inlet pipe (2), the hot air pipe (2-1), the central shaft (2-2), the air pipe (2-5) and the blow-6) are sequentially connected with the blow-off pipe (2) and are located above the blow-2-6), an air outlet (2-7) is formed in the blow-off pipe (2-6), the fungus bed (3) is located below the central shaft (2-2), the stirrer motor is connected with the central shaft (2-2) and drives the central shaft (2-2) and the hot air coil to rotate, garbage is mixed with biological bacteria in the fungus bed (3), the condensing chamber (5) is located above the blow-off pipe (2-6) and used for condensing water vapor generated by garbage fermentation into water drops, and the exhaust pipe (6) is located above the condensing chamber (5) and used for exhausting gas in the fermentation bin.
2. The biomass garbage resource converting apparatus according to claim 1, wherein the agitator (2) further comprises a left shaft head, a right shaft head, a shaft seat and a blocking plate, the shaft seat is installed on the left shaft head and the right shaft head, one end of the central shaft (2-2) is connected with the outer surface of the right shaft head, the other end of the central shaft (2-2) is connected with the central hole of the left shaft head in an aligned manner, one end of the outer coil pipe (2-4) is connected with the air outlet of the right shaft head in an aligned manner, the other end of the outer coil pipe is connected with the outer surface of the left shaft head, the central shaft (2-2) is provided with a blocking plate in the cross sectional direction, the central shaft (2-2) is divided into two sections which are not communicated with each other, namely a first central shaft and a second central shaft, one end of the first central shaft is connected with the outer surface of the right shaft head, one end of the second central shaft is connected with the central hole of the left shaft head in an aligned manner, the second central shaft is provided with an air inlet hole, one end of the inner coil pipe (2-3) is connected with the outer shaft head (2-4) connected with the air outlet of the left shaft head, and the air pipe (5) is connected with the air inlet pipe (2-5).
3. The biomass waste resource converting apparatus according to claim 2, wherein one end of the air pipe (2-5) and one end of the hot air intake pipe (2-1) are installed inside the central shaft (2-2).
4. The biomass waste resource conversion equipment according to claim 1, wherein a part of a hot air coil in the stirrer (2) is immersed in the fungus bed (3), and a plurality of bin scooping plates (2-9) are arranged on the hot air coil.
5. The biomass waste resource conversion device according to claim 1, wherein a drainage ditch (7) is arranged below the condensation chamber (5) and is used for draining water condensed in the condensation chamber (5) out of the fermentation bin.
6. The biomass waste resource conversion device according to claim 1, wherein the waste crusher (1) comprises a housing (1-1), a crusher feed inlet (1-2), an upper cutter (1-3), a lower cutter (1-4), a main shaft (1-5), a fixed cutter (1-6), a flail cutter (1-7), a centrifugal cutter (1-8) and a crusher motor (1-9), wherein the crusher feed inlet (1-2) is installed above the housing (1-1), the upper cutter (1-3), the lower cutter (1-4), the fixed cutter (1-6), the flail cutter (1-7) and the centrifugal cutter (1-8) are all installed inside the housing (1-1), the upper cutter (1-3) is located above the lower cutter (1-4), the centers of the upper cutter (1-3) and the lower cutter (1-4) are all provided with a through hole, a cutter shaft is installed inside the through hole, the main shaft (1-5) is installed above the fixed cutter shaft (1-4), and the flail cutter (1-3) is installed between the upper cutter shaft (1-3) and the vertical cutter (1-4), the flail knife (1-7) is installed on the flail knife shaft, the centrifugal knife (1-8) is installed below the lower knife disc (1-4), and the pulverizer motor (1-9) is connected with the main shaft (1-5) and drives the fixed knife (1-6), the flail knife (1-7) and the centrifugal knife (1-8) to rotate so as to pulverize garbage.
7. The biomass garbage resource conversion equipment according to claim 1, wherein the cross section of the fermentation bin is U-shaped, the cross section of the upper part is rectangular, the cross section of the lower part is semicircular, a hot air insulation layer (8) is arranged outside the lower part of the fermentation bin, the center of the circle of the semicircular lower part is provided with a central shaft (2-2) of the stirrer (2), and the hot air inlet pipe (2-1) and the air pipe (2-5) are arranged outside the fermentation bin.
8. The biomass waste resource converting apparatus according to claim 1, further comprising a waste bin lifting machine (13) and a waste bin hanging mechanism (15), wherein the waste bin hanging mechanism (15) is installed on the waste bin lifting machine (13), and the waste bin lifting machine (13) is used for lifting the waste bin hung on the waste bin hanging mechanism (15) so as to pour the waste into the waste crusher (1).
9. The biomass waste resource conversion device according to claim 1, further comprising an air purifier connected to the exhaust pipe (6).
CN202222599561.0U 2022-09-29 2022-09-29 Biomass garbage resource conversion equipment Active CN218202578U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115650775A (en) * 2022-09-29 2023-01-31 上海同迅环保科技有限公司 Biomass garbage resource conversion equipment and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115650775A (en) * 2022-09-29 2023-01-31 上海同迅环保科技有限公司 Biomass garbage resource conversion equipment and method
CN115650775B (en) * 2022-09-29 2024-04-26 上海同迅环保科技有限公司 Biomass garbage resource conversion equipment and method

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