KR20120084340A - Method of improving quality of tobacco midrib by combining steam explosion and enzymatic treatment technology - Google Patents
Method of improving quality of tobacco midrib by combining steam explosion and enzymatic treatment technology Download PDFInfo
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- KR20120084340A KR20120084340A KR1020127017884A KR20127017884A KR20120084340A KR 20120084340 A KR20120084340 A KR 20120084340A KR 1020127017884 A KR1020127017884 A KR 1020127017884A KR 20127017884 A KR20127017884 A KR 20127017884A KR 20120084340 A KR20120084340 A KR 20120084340A
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/18—Treatment of tobacco products or tobacco substitutes
- A24B15/20—Biochemical treatment
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
- A24B3/182—Puffing
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Abstract
본 발명의 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법은, a) 증기 폭발기를 이용하여 습윤 후의 담배 주맥에 대하여 증기 폭발을 진행하며; b) 폭발을 거친 담배 주맥에 리그닌 효소와 섬유소 효소를 첨가하며; c) 효소를 첨가한 담배 주맥에 대하여 일정한 온도와 습도 조건 하에서 처리를 진행하는 바, 처리 온도를 30~35℃로 유지하고, 상대 습도는 90%이며; d) 효소 처리를 거친 후의 담배 주맥에 대하여 저온 탈수 건조 처리를 진행하여 함수율을 20~30%로 제어하며; e) 마지막으로 탈수 후의 담배 주맥을 가늘게 썰어 담배 생산에 사용하는; 단계를 포함하여 구성된다. 본 발명은 리그닌, 섬유소의 함량을 개선하는 것을 통하여 담배 주맥 품질을 개선하고, 담배 생산 중의 담배 주맥 첨가 비율을 높이고 담배 생산 원가를 낮춘다.A method for improving tobacco stem quality by combining the vapor explosion and enzyme treatment techniques of the present invention comprises the following steps: a) using a steam explosive device to vaporize the tobacco stem after wetting; b) adding lignin and fibrin enzymes to the exploded tobacco stem; c) the enzyme is added to the tobacco vein under a constant temperature and humidity conditions, the treatment temperature is maintained at 30 ~ 35 ℃, relative humidity is 90%; d) low-temperature dehydration drying treatment of the tobacco vein after the enzyme treatment to control the water content to 20-30%; e) finally finely squeezing the dehydrated tobacco veins for tobacco production; It consists of steps. The present invention improves the tobacco liquor quality by improving the content of lignin and cellulose, increases the ratio of tobacco liquor in tobacco production and lowers the cost of tobacco production.
Description
본 발명은 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법에 관한 것으로서, 담배 가공 분야에 속한다.FIELD OF THE INVENTION The present invention relates to a method for improving tobacco stem quality by combining steam explosion and enzyme treatment techniques, and belongs to the field of tobacco processing.
담배 주맥은 담배 잎의 중요한 구성 부분으로서, 일반적으로 전반 담배 잎 중량의 1/4 정도를 차지한다. 담배 주맥 중에서 섬유소, 반섬유소, 리그닌 및 펙틴 등 세포벽 물질 함량이 건조 물질 중량의 43.8%를 차지한다. 섬유소, 반섬유소, 리그닌 및 펙틴의 함량이 비교적 높으면, 담배 주맥으로 하여금 더욱 강렬한 자극성을 갖게 하고 잡내가 심하며 냄새를 맡으면 기침이 심하고 입맛이 떫으며 향기량이 적기 때문에 주맥의 담배 성분 중의 사용 비율을 제약한다.Tobacco stems are an important component of tobacco leaves, which generally make up about one quarter of the weight of tobacco leaves in general. Among tobacco stems, cell wall material contents such as fibrin, semi-fibre, lignin and pectin account for 43.8% of the dry weight. Relatively high levels of fibrin, semi-fibre, lignin and pectin make tobacco veins more intensely irritant, severely catching and smelling, resulting in severe coughing, a pale taste, and less fragrance. do.
본 발명은 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법을 제공하여 담배 주맥의 담배에서의 사용 품질을 향상시키는 것을 목적으로 한다.It is an object of the present invention to provide a method of combining tobacco explosion and enzyme treatment techniques to improve tobacco stem quality, thereby improving the quality of use of tobacco stem in tobacco.
상기 목적을 이루기 위한 본 발명의 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법은 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥을 처리하여 주맥의 담배에서의 사용 품질을 향상시키는 바, 하기 단계를 포함하여 구성된다.Combining the steam explosion and enzyme treatment technology of the present invention for achieving the above object is a method for improving tobacco vein quality bar treatment of the tobacco vein by combining steam explosion and enzyme treatment technology to improve the quality of use of the cigarette in the cigarette It comprises the following steps.
a) 증기 폭발기를 이용하여 습윤 후의 담배 주맥에 대하여 증기 폭발을 진행하며;a) conducting a steam explosion on the tobacco stem after wetting with a steam blast machine;
b) 폭발을 거친 담배 주맥에 리그닌 효소와 섬유소 효소를 첨가하며;b) adding lignin and fibrin enzymes to the exploded tobacco stem;
c) 효소를 첨가한 담배 주맥에 대하여 일정한 온도와 습도 조건 하에서 처리를 진행하는 바, 처리 온도를 30~35℃로 유지하고, 상대 습도는 90%이며;c) the enzyme is added to the tobacco vein under a constant temperature and humidity conditions, the treatment temperature is maintained at 30 ~ 35 ℃, relative humidity is 90%;
d) 효소 처리를 거친 후의 담배 주맥에 대하여 저온 탈수 건조 처리를 진행하여 함수율을 20~30%로 제어하며;d) low-temperature dehydration drying treatment of the tobacco vein after the enzyme treatment to control the water content to 20-30%;
e) 마지막으로 탈수 후의 담배 주맥을 가늘게 썰어 담배 생산에 사용한다.e) Finally, thinly dehydrate the tobacco veins after dehydration and use them in tobacco production.
상기 증기 폭발 방법은 포화 수증기를 작업 매질로 하여 포화 수증기 압력과 압력 작용 시간을 조절하는 것을 통하여 담배 주맥에 대한 충분한 폭발을 구현한다.The steam explosion method achieves a sufficient explosion on the tobacco stem by adjusting saturated steam pressure and pressure action time with saturated steam as the working medium.
상기 증기 폭발 압력은 0.8~1.0MPa이고, 증기 압력 유지 시간은 20~40초이다.The steam explosion pressure is 0.8 ~ 1.0MPa, the steam pressure holding time is 20 ~ 40 seconds.
상기 c 단계에서 처리 온도는 35℃이고, 상대 습도는 90%이며; d 단계에서는 현수식 건조에 의해 탈수 처리를 진행하여 함수율을 30% 좌우로 유지한다.In step c, the treatment temperature is 35 ° C. and the relative humidity is 90%; In step d, dehydration treatment is carried out by suspension drying to maintain the water content to 30%.
상기 방법을 구현하는 기본 보증은 우선 담배 주맥에 대하여 증기 폭발을 진행한 후, 폭발을 거친 담배 주맥에 대하여 효소 처리를 진행하는 것으로서, 효소 처리 과정에 있어서 일정한 온도와 습도 조건은 처리 효과를 향상시킬 수 있다.The basic guarantee for implementing the above method is to first evaporate the tobacco stem and then to perform the enzymatic treatment on the exploded tobacco stem, where the constant temperature and humidity conditions in the enzyme treatment process will improve the treatment effect. Can be.
본 발명의 유익한 효과는 하기와 같다.The beneficial effects of the present invention are as follows.
증기 폭발은 고압 증기를 이용하여 담배 주맥 구조 중의 섬유소, 리그닌 대분자 사이에 침투되고, 담배 주맥 외부의 빠른 압력 손실을 통하여 조직 사이의 고압 증기로 하여금 순간적으로 배출되도록 하여 담배 주맥을 파쇄하여 리그닌 섬유소 구조 분리를 구현하여 담배 주맥의 구조가 푹식해지도록 하여 후속의 효소 처리 시의 리그닌 효소와 섬유소 효소의 침투 작용에 이롭고 효소 처리 효과를 강화하며; 증기 폭발의 고온 고압 환경은 담배 주맥 중의 섬유소, 반섬유소와 펙틴 등 물질의 전환을 효과적으로 구현하여 담배 주맥 폭발물 중의 환원당 함량을 향상시킨다.The vapor explosion is infiltrated between fibrin and lignin molecules in the tobacco vein structure by using high pressure steam, and the high pressure vapor between tissues is instantaneously released through rapid loss of pressure outside the tobacco vein, so that the tobacco vein is crushed to break the tobacco vein. Implements a structure separation so that the structure of the tobacco stem is eroded, which is beneficial for the penetrating action of the lignin enzyme and the fibrin enzyme in the subsequent enzymatic treatment and enhances the enzymatic treatment effect; The high temperature and high pressure environment of the vapor explosion effectively realizes the conversion of materials such as fibrin, semi-fiber and pectin in the tobacco liquor to improve the reducing sugar content in the tobacco liquor explosive.
리그닌 효소와 섬유소 효소를 이용하여 증기 폭발을 거친 담배 주맥에 대하여 처리를 진행하면 담배 주맥 중의 리그닌과 섬유소를 더 효과적으로 분해시킬 수 있고, 담배 주맥 중 리그닌과 섬유소 함량을 감소시키며, 담배 주맥 중 리그닌, 섬유소로 인한 목질 가스와 기침을 감소시킨다.Treatment of vaporized tobacco stems with lignin and fibrin enzymes can more effectively decompose lignin and fibrin in tobacco stems, reduce the content of lignin and fibrin in tobacco stems, lignin, Reduces woody gas and cough caused by fiber.
증기 폭발과 효소 처리를 결합시켜 담배 주맥에 대하여 처리를 진행하면 담배 주맥의 품질을 효과적으로 개선할 수 있고, 담배 주맥의 담배 생산 중의 첨가량을 향상시킬 수 있으며, 담배 생산 원가를 낮추는데 매우 큰 의미를 갖는다.Combining steam explosion and enzymatic treatment can improve the quality of tobacco stems effectively, improve the amount of tobacco stems added during tobacco production, and have great significance in lowering tobacco production costs. .
제조 실시예:Manufacturing Example:
품질 조절, 알코올화 등 정상적인 처리 공정을 거친 담배 주맥 5g을 취하여 맑은 물로 빠르게 씻어 표면에 부착된 먼지를 제거하고 말리어 표면의 수분을 제거하며; 증기 폭발기를 이용하여 담배 주맥에 대하여 폭발 처리를 진행하는 바, 폭발 작업 매질은 포화 수증기이고, 폭발 압력은 0.8MPa이며, 압력 유지 시간은 20초이다. 담배 주맥에 대하여 증기 폭발을 거친 후 현수식 바람 건조에 의하여 탈수 건조를 시켜 수분을 30% 좌우로 유지한다. 리그닌 효소와 섬유소 효소를 활성화시켜 균일하게 첨가한 후 저장 처리를 진행하는 바, 저장 장치의 온도는 35℃, 상대 습도는 90%이며, 빛을 피하여 12~24h 처리를 진행한다. 효소 처리를 거친 후의 담배 주맥을 효소 제거 건조를 시킨 후 가늘게 썰어 담배를 제조하는 바, 주맥 첨가량을 5% 이상 높일 수 있다. 감각 상의 평가 결과에 의하면 증기 폭발과 효소 처리를 거치고난 후의 주맥은 첨가량이 5% 향상된 후 감각 상에서 원래의 담배와 큰 차이점이 없다.Take 5g of tobacco stem after normal treatment process such as quality control, alcoholification, and quickly wash with clear water to remove dust attached to the surface and remove moisture from the surface of the marley surface; Explosion treatment is carried out on the tobacco stem using a steam blast machine, the explosion working medium is saturated steam, the explosion pressure is 0.8MPa, the pressure holding time is 20 seconds. After evaporation of the vapor of the tobacco stem, the water is dried by dehydration drying by suspension wind drying to maintain 30% of moisture. After lignin and fibrin enzymes are activated and added uniformly, the storage process is carried out. The temperature of the storage device is 35 ° C. and the relative humidity is 90%. After the enzymatic treatment, the tobacco vein is dried by removing the enzyme and then chopped to produce tobacco, and the amount of the vein can be increased by 5% or more. According to sensory evaluation results, the jug after steam explosion and enzyme treatment is not significantly different from the original cigarette in the sense after the addition of 5%.
본 명세서에서 증기 압력은 게이지 압력이다.Vapor pressure is herein gauge pressure.
Claims (4)
a) 증기 폭발기를 이용하여 습윤 후의 담배 주맥에 대하여 증기 폭발을 진행하며;
b) 폭발을 거친 담배 주맥에 리그닌 효소와 섬유소 효소를 첨가하며;
c) 효소를 첨가한 담배 주맥에 대하여 일정한 온도와 습도 조건 하에서 처리를 진행하는 바, 처리 온도를 30~35℃로 유지하고, 상대 습도는 90%이며;
d) 효소 처리를 거친 후의 담배 주맥에 대하여 저온 탈수 건조 처리를 진행하여 함수율을 20~30%로 제어하며;
e) 마지막으로 탈수 후의 담배 주맥을 가늘게 썰어 담배 생산에 사용하는; 단계를 포함하여 구성되는 것을 특징으로 하는 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법.In a method of combining tobacco explosion and enzyme treatment technology to treat tobacco stems to improve the quality of use in tobacco,
a) conducting a steam explosion on the tobacco stem after wetting with a steam blast machine;
b) adding lignin and fibrin enzymes to the exploded tobacco stem;
c) the enzyme is added to the tobacco vein under a constant temperature and humidity conditions, the treatment temperature is maintained at 30 ~ 35 ℃, relative humidity is 90%;
d) low-temperature dehydration drying treatment of the tobacco vein after the enzyme treatment to control the water content to 20-30%;
e) finally finely squeezing the dehydrated tobacco veins for tobacco production; A method of improving tobacco vein quality by combining steam explosion and enzyme treatment techniques, characterized in that it comprises a step.
상기 증기 폭발 방법은 포화 수증기를 작업 매질로 하여 포화 수증기 압력과 압력 작용 시간을 조절하는 것을 통하여 담배 주맥에 대한 충분한 폭발을 구현하는 것을 특징으로 하는 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법.The method of claim 1,
The steam explosion method combines the steam explosion and enzyme treatment technology to improve the tobacco stem quality, characterized in that the saturated steam to the working medium to achieve a sufficient explosion on the tobacco stem by adjusting the saturated steam pressure and pressure action time. How to improve.
상기 증기 폭발 압력은 0.8~1.0MPa이고, 증기 압력 유지 시간은 20~40초인 것을 특징으로 하는 증기 폭발과 효소 처리 기술을 결합시켜 담배 주맥 품질을 개선하는 방법.The method of claim 2,
The steam explosion pressure is 0.8 ~ 1.0MPa, the steam pressure holding time is 20 to 40 seconds by combining the steam explosion and the enzyme treatment technology characterized in that to improve the cigarette vein quality.
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CN2010102523941A CN101912149B (en) | 2010-08-13 | 2010-08-13 | Method for improving tobacco stalk quality by combining steam explosion and enzyme treatment technology |
CN201010252394.1 | 2010-08-13 | ||
PCT/CN2011/000778 WO2012019420A1 (en) | 2010-08-13 | 2011-05-03 | Method for improving tobacco stem quality through combing steam explosion and enzyme treatment technology |
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CN110742304A (en) * | 2019-10-22 | 2020-02-04 | 红塔辽宁烟草有限责任公司 | Complex enzyme preparation for improving quality grade of expanded tobacco shreds and application thereof |
CN113519883B (en) * | 2021-08-25 | 2022-03-01 | 杨伟祖 | Novel flexible tobacco stem pulping process |
CN115067530B (en) * | 2022-06-23 | 2023-11-17 | 红云红河烟草(集团)有限责任公司 | Flexible cut tobacco making process processing method for improving cigarette comfort |
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US4307733A (en) * | 1978-09-20 | 1981-12-29 | Philip Morris, Inc. | Process for the treatment of tobacco materials |
GB2069814A (en) * | 1980-02-27 | 1981-09-03 | Inst Przemyslu Fermentacyjnego | Microbiological treatment of tobacco and forming reconstituted tobacco or substitute |
JPH0568526A (en) * | 1991-09-12 | 1993-03-23 | T Hasegawa Co Ltd | Preparation of extract for tobacco flavoring |
CA2228032C (en) * | 1995-08-02 | 2002-05-28 | Brown & Williamson Tobacco Corporation | Process for steam explosion of tobacco stem |
US6298859B1 (en) * | 1998-07-08 | 2001-10-09 | Novozymes A/S | Use of a phenol oxidizing enzyme in the treatment of tobacco |
CN1257670A (en) * | 1998-12-20 | 2000-06-28 | 朱大恒 | Method and equipment for expanding tobacco |
CN1169465C (en) * | 2001-07-27 | 2004-10-06 | 中国科学院化工冶金研究所 | Steam puffing treatment method of tobacco material |
CN101288505A (en) * | 2007-12-06 | 2008-10-22 | 云南万芳生物技术有限公司 | Method for improving quality of the tobacco leaf expanded cut stem by microorganism enzyme |
CN101228967B (en) * | 2007-12-26 | 2010-12-08 | 广东中烟工业有限责任公司 | Method of improving cabo quality |
CN101711600B (en) * | 2008-10-08 | 2012-04-25 | 武汉达汇创新科技有限公司 | Process for biochemically treating cut stems |
CN101912149B (en) * | 2010-08-13 | 2012-11-07 | 川渝中烟工业有限责任公司 | Method for improving tobacco stalk quality by combining steam explosion and enzyme treatment technology |
-
2010
- 2010-08-13 CN CN2010102523941A patent/CN101912149B/en not_active Expired - Fee Related
-
2011
- 2011-05-03 KR KR1020127017884A patent/KR101256081B1/en not_active IP Right Cessation
- 2011-05-03 GB GB1302998.8A patent/GB2495893B/en not_active Expired - Fee Related
- 2011-05-03 WO PCT/CN2011/000778 patent/WO2012019420A1/en active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113418823A (en) * | 2021-08-10 | 2021-09-21 | 湖北中烟工业有限责任公司 | Device for detecting tobacco sheet pulp in papermaking method |
Also Published As
Publication number | Publication date |
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CN101912149A (en) | 2010-12-15 |
GB201302998D0 (en) | 2013-04-03 |
WO2012019420A1 (en) | 2012-02-16 |
KR101256081B1 (en) | 2013-04-19 |
GB2495893B (en) | 2013-11-06 |
GB2495893A (en) | 2013-04-24 |
CN101912149B (en) | 2012-11-07 |
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