KR20120033494A

KR20120033494A - Slim rectangle duct making machine

Info

Publication number: KR20120033494A
Application number: KR1020100095038A
Authority: KR
Inventors: 문병일
Original assignee: 문병일
Priority date: 2010-09-30
Filing date: 2010-09-30
Publication date: 2012-04-09
Also published as: KR101154958B1

Abstract

PURPOSE: A slim square duct manufacturing device is provided to prevent the leak of the gas due to high pressure and improve durability by the formation of a reinforcing groove. CONSTITUTION: A slim square duct manufacturing device comprises a composite reel unit(1), a correction roller unit(2), a composite shearing unit(3), first and second bending units(4,5), a resin applying nozzle, and a bonding roller unit(6). A plurality of leveling rolls units corrects coil boards(12,12-1) transferred from the composite reel unit. The coil board is cut to the length which the composite shearing unit needs. The first bending unit is formed with a reinforcing groove. The bending roller(51,52) of the second bending unit is installed in the transfer direction of the coil board to be rotatable. The bending roller bends both sides of the board. The resin applying nozzle prevents air leakage by spraying resin on the upper and lower boards. A plurality of bonding rollers of the bonding roller unit welds the upper and lower board, the slim square duct is completed.

Description

Slim Square Duct Making Machine {SLIM RECTANGLE DUCT MAKING MACHINE}

The present invention relates to a slim square duct manufacturing apparatus, and more specifically, through a plurality of straightening rollers are continuously installed plate material supplied from the composite reel is formed by a shearing groove is formed on the outer surface and the length of the plate material Slim square duct which makes the manufacturing of the slim square duct mechanically by a series of processes in which the length of the plate is cut to the desired dimension and is firstly bent at both ends through the bending rollers and joined at both ends after the second bending. It relates to a manufacturing apparatus.

In general, the duct is installed on the ceiling of the building to provide a ventilator to facilitate the ventilation of the room, which represents a passage for discharging indoor air or supplying fresh air to the inside of the building. Thin iron plate was formed in a round or square shape, but it was manufactured to a certain length in order to facilitate transportation and installation, and then cut and installed according to the installation position at the installation place.

Conventional square and circular ducts are fixedly installed in the interior of the building, especially the ceiling, the ducts have a constant diameter has a problem that acts as an important factor to determine the height of the beam of the building to bring spatial constraints. For example, in the case of a new building, it is not a big problem to design in consideration of the height of the room in consideration of the diameter of the duct, but the height of the ceiling because the existing building is constructed by lowering the height of the beam without considering it. In addition, a wider diameter duct having a sufficient ventilation capacity is lowered and a smaller diameter must be used. Therefore, a lack of indoor ventilation has caused a lot of harm to the human body.

Recently, in order to solve the above problems, there is an increasing number of constructions that require replacement of conventional rectangular ducts and circular ducts with slim square ducts having a smooth and refined aesthetics with less heat loss and friction loss.

However, in the conventional Oval duct manufacturing technology, the process of manufacturing the shape of the Oval duct is performed manually by a manual method or by using a simple manual manufacturing machine, which is performed separately for each process, one by one, to reduce work efficiency and productivity. There are problems of deterioration and the problem of reduced product competitiveness due to quality deterioration.

Korean Utility Model Publication No. 1996-0001805 manufactures a straight oval duct in which the circular duct passes through an oval duct manufacturing device and expands the oval duct whose shape is changed in the longitudinal axis direction so that the upper and lower sides of the short axis direction remain changed in a straight line. The Korean Utility Model Publication No. 95-16961 is a molding apparatus used in an intermediate process for changing the cross-sectional shape of a circular duct and finally manufacturing it as a straight oval duct. The present invention is to compress and expand the circular duct manufactured by forming an oval duct to ellipse so as not to overload the machine and smoothly inflate the duct during the final stage of manufacturing the straight oval duct. The process of changing the shape in addition to the manufacturing process of the duct The manufacturing process is increased as being added to the manufacturing method increases the manufacturing cost and due to the shape change of the misfire in the duct of round duct has a problem in that the correct shape can be manufactured. In addition, in the method of manufacturing the oval duct by applying pressure to the circular duct, when attempting to manufacture an oval duct of a different length from the previously manufactured oval duct, the pressure to be applied must be newly set. There is a problem that it is difficult to fit and therefore it is difficult to manufacture the oval ducts of various specifications as a single device.

The present invention has been made in order to solve the above problems, the present invention is molded by a continuous roller shape and the joint portion is joined by bending and pressing by a continuous roller and by applying a resin (synthetic resin) just before joining It is bonded to prevent leakage and is discharged while maintaining its shape by roller, and by manufacturing a slim square duct by a series of processes to provide a slim square duct manufacturing apparatus that mass production of slim square duct products of accurate shape and quality quickly For the purpose of

In order to achieve the above object, the apparatus for manufacturing a slim square duct according to the present invention releases a pair of coil plates wound on one side and supplies one upper plate which is horizontally moved from the upper side, and the other parallel to the upper plate and at a distance downwards. A composite reel unit for supplying a horizontally moving lower plate in the upper part, a plurality of first upper straightening rollers that rotate in close contact with the upper plate, and several first lower straightening rollers that rotate in close contact with the lower plate. A calibration roller configured to include a plurality of second upper straightening rollers rotating in close contact with the lower plate and a plurality of second lower straightening rollers rotating in close contact with the lower plate, horizontally conveying the upper and lower plates The middle of one side of the unit and the upper plate and the lower plate that pass through the calibration roller unit A reinforcing groove bending unit configured to be provided with a roller for forming the reinforcing groove rotatable about a vertical axis such that the reinforcing groove is formed in the longitudinal direction of the upper plate and the lower plate in the shim, and is drawn out from the straightening roller unit. A cylinder shearing device is provided with an inverted V-shaped upper cutting blade and a straight lower cutting blade interlocked to each of the upper and lower plates, respectively, to cut the upper and lower plates from the upper and lower portions. And a first upper forming roller, the first upper forming roller, and the upper plate, the first upper forming roller rotatably installed on a horizontal axis of the compound shearing unit, and the upper plate cut to the length set by the compound shearing unit. A first lower part rotatably installed about a horizontal axis to abut between A second upper roller unit is rotatably installed about a horizontal axis on the upper roller unit formed by a plurality of pairs of horizontal rollers spaced in the horizontal direction one by one on the left and the lower plate cut by a length set by the composite shearing unit. The lower lower roller is formed of a plurality of pairs of second lower molding rollers rotatably installed on a horizontal axis so as to contact the molding roller, the second upper molding roller, and the lower plate member therebetween at intervals in the horizontal direction one by one. And a chain gear driven by the roller unit and the chain to rotate the upper roller unit and the lower roller unit, and both end portions of the upper plate are engaged with the first upper forming roller and the first lower forming roller. Bent by pressurization and both end portions of the lower plate are formed in the second phase. A first stage bending unit configured to be bent by being engaged by a forming roller and the second lower forming roller, and positioned between the upper plate and the lower plate passing through the first stage bending unit, and the upper plate and the lower plate. The first inner frame and a plurality of first inner rollers are installed to be rotatable about a horizontal axis on both sides of the first inner frame and the first inner frame is installed long along the longitudinal direction of the plate and the top of the upper plate and the bottom of the lower plate Each of the pair of first outframes extending along the length direction of the upper plate and the lower plate and the upper plate or the lower plate on both sides of each of the outframes are in contact with the first inner roller. Driven by a plurality of bending rollers and chains rotatably installed about a horizontal axis so as to It comprises a chain gear for rotating the rolling roller and the two sides of the upper plate and the lower plate coming out through the first stage bending unit, respectively, the bending roller and the first inner roller is engaged by pressing both sides of the upper plate A second stage bending unit for bending the edge side downwards and both edge sides of the lower plate upward, and a spinning rod movable horizontally, the first stage bending of the upper plate that passes through the second stage bending unit Spinning rod for inserting each end portion bent by the first stage bending unit of the end portion bent by the unit and the lower plate coming out through the second stage bending unit to be caught with each other, and to the spinning rod End of said upper plate pushed to take against each other by A nozzle for injecting resin into an end portion and the distal end of the lower plate, and a pair of guide rollers rotatably erected about a vertical axis on both sides, both ends of the upper plate and the lower plate, which are pushed by the spinning rod. Position the inside of the guide roller and the slim square duct coming out through the guide roller and the upper plate and the lower plate to be bonded to each other by passing between the pair of the guide roller to be a slim square duct. And a plurality of second inner rollers installed along the longitudinal direction of the slim square duct and rotatably installed on both sides of the second inner frame with a plurality of second inner rollers and the outside of the slim square duct. A pair of second installed long in the longitudinal direction of the slim square duct on each of the left and right sides The out roller is driven by an out roller and a chain rotatably installed about a vertical axis to contact the second inner roller with the slim square duct interposed between the upper frame and the pair of second out frames. It is configured to include a chain gear for rotating the inner roller and the out roller is configured to include a bonding roller unit to be in close contact by pressing the bonding portion of the upper plate and the lower plate of the slim square duct.

In addition, the shearing unit preferably includes a sensor device that stops instantaneously when the plate to be transferred is passed by a predetermined length.

In the conventional manual method, the time required to produce the 1.8 m length of the oval duct is about 30 minutes and requires at least two workers, and the shape of the oval duct is not constant in each operation. By using the slim square duct manufacturing device, it is possible to manufacture a slim square duct of more than 2m in length of 10m or 20m in a short time, and it is enough for one worker to reduce manufacturing cost and the shape of slim square duct is always constant. . In addition, the reinforcement groove is formed in the longitudinal direction according to the size is characterized by strong durability and gas does not leak even under high pressure.

Compared to the conventional spiral duct, the seam is formed in a spiral shape, but the present invention has the advantage that the seam is formed in the center of both sides of the duct so that there is little material loss and the slim square duct of various specifications can be manufactured by adjusting the distance between the rollers. There is this.

1 is a block diagram showing a slim square duct maker according to the present invention
Figure 2 is a front view of the shearing unit of a slim square duct maker according to the present invention
3 is a plan view and a side view of the first step bending unit of the slim square duct maker according to the present invention;
Figure 4 is a front view and a partial view of the first step bending unit upper roller and the lower roller of the slim square duct manufacturing machine according to the present invention
5 is a plan view and a partial view of a two-stage bending unit of the slim square duct maker according to the present invention;
6 is an exploded view and a front view of the two-stage bending unit of the slim square duct manufacturing machine according to the present invention
Figure 7 is a slim square duct molding assembly process of the slim square duct manufacturing machine according to the present invention
8 is a cross-sectional view taken along a plan view and a CC line of the three-stage bonding unit of the slim square duct maker according to the present invention
9 is a cross-sectional view taken along the line AA of the three-stage bonding unit of the slim square duct manufacturing machine according to the present invention
10 is a perspective view of a slim square duct manufactured by a slim square duct maker according to the present invention

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view showing a slim square duct manufacturing apparatus according to the present invention.

Slim square duct manufacturing apparatus according to the present invention is largely a composite reel unit (1), straightening roller unit (2), reinforcing groove unit 23, shearing unit (3), one-stage bending unit (4), two-stage bending unit (5) and joining roller units (6).

The composite reel unit (1) is a device for supplying the upper plate and the lower plate (12, 12-1) by releasing the coil-shaped upper plate and lower plate (12, 12-1) at a constant speed as a frame, a motor and a power transmission device It includes. The composite reel unit inserts a coil-shaped upper plate and a lower plate 12 and 12-1 into the shafts 11 and 11-1 horizontally installed in the frame, and then inserts a motor into the interlocking gear wound around the shafts 13 and 13-1. This is a device having a structure in which the drive gears are meshed with each other so that the coil plates (12, 12-1) are released at constant speed by rotating the shaft by the rotation of the motor. The upper plate and the lower plate 12, 12-1 are galvanized iron plate, aluminum plate and stainless steel plate.

The straightening roller unit 2 is comprised of the upper roller which presses the upper plate 12 which passes upwards up and down, and the lower roller which presses the lower plate 12-1 which passes downwards up and down. The reinforcing groove bending unit 23 has a reinforcing groove recessed in the center of one surface of the upper plate and the lower plate 12 and 12-1 passing through the straightening roller unit 2 in the longitudinal direction of the upper plate and the lower plate. A narrow roller is installed at the center of the rotatable shaft so as to be formed. Since the straightening roller unit 2 and the reinforcing groove bending unit 23 are universal devices, a detailed description thereof will be omitted.

FIG. 2 shows a composite shearing unit 3 for cutting a sheet, and includes two upper and lower cutting blades 32, 33, 34, and 35, a slide ram 36, and a pneumatic cylinder for vertically moving the slide ram 36. 31). When the upper cutting blades 32 and 34 cut the upper plate and the lower plate 12 and 12-1, the stoppers 39 and 40 press and hold the plate and vertically in a vertical V-shape so as not to be tilted from side to side. Mounted on the slide ram 36 capable of vertical movement, the upper plate and the lower plate (12, 12-1) is moved up and down when a predetermined length is transferred, where the lower cutting blade (33, 35) is a frame (3) The upper cutting blade and the lower cutting blade are fixedly installed in the vertical direction and correspond to each other to cut the upper and lower plates 12 and 12-1. The linear guides 37 and 38 are provided to prevent the slide ram 36 from being shaken so that the cross section can be cleared during cutting, and the pneumatic cylinder 31 and the electronic device may be used to precisely operate up and down. The compound shearing unit 3 preferably includes a sensor device that stops the plate material to be conveyed by a predetermined length at a moment.

Figure 3 shows the first stage bending unit 4, the first stage bending unit 4 is installed to face each other in symmetrical direction, the upper roller unit at the top, the lower roller unit is installed at the bottom, respectively, the upper plate and the lower plate Form and feed (12, 12-1) from above and below respectively.

As shown in FIG. 4, the spur gears 42 and 42-3, the chain gears 43 and 43-1 and the upper forming rollers 44 and 44- in the upper flanges 41 and 41-1 of the upper roller unit. 2) is rotatably inserted about the axis and configured to press each of the left and right independently. In addition, the spur gears 42-1 and 42-4 and the lower forming rollers 44-1 and 44-3 are rotatably inserted in the lower flanges 41-2 and 41-3 of the upper roller unit. It is installed on each of the left and right. The upper roller unit is interlocked with the reel unit 1 and driven by a chain 49 wound around the chain gears 43 and 43-1, as shown in FIG. The upper forming rollers 44 and 44-2 and the lower forming rollers 44-1 and 44-3 are interlocked with each other, and a pair of forming rollers are arranged and rotated according to the forming process sequence.

In addition, the spur gears 45-1 and 45-2 and the upper forming rollers 47-1 and 47-2 are rotatably inserted in the upper flanges 41-4 and 41-5 of the lower roller unit. It is installed on each of the left and right. In addition, the spur gears 45 and 45-3 and the lower forming rollers 47 and 47-3 are rotatably inserted in the lower flanges 41-6 and 41-7 of the lower roller unit so as to be rotated about the axis. It is configured to be able to pressurize independently. The lower roller unit is interlocked with the reel unit 1 and driven by the chain 49-1 wound around the chain gears 46 and 46-1 as shown in FIG. 3. The upper forming rollers 47-1 and 47-2 and the lower forming rollers 47 and 47-3 are interlocked with each other, and a pair of forming rollers are arranged and rotated according to the forming process sequence. The partial view shown in the lower portion of Figure 4 shows the shape of the roller arranged in the order of the process. That is, the upper plate member 12 passes through the first forming roller, the second forming roller, the third forming roller, and the fourth forming roller shown in the lower portion of FIG. 4. In this case, in the case of the first roller, the upper roller unit is the same as that shown in the upper left of FIG. 4, whereas the lower roller unit forming the lower plate 12-1 is as shown in the upper right of FIG. 4. The upper roller unit and the lower roller unit in that the ice surrounding groove is formed along the center of the upper forming roller, and the projection inserted into the groove of the upper forming roller is formed around the center of the lower forming roller at the center of the lower forming roller. There is a difference between them.

The two-stage bending unit 5 shown in FIG. 5 includes an outframe 50 and an inner frame 5-1. A pair of bending rollers 51 and chain gears 52 and idle gears 53 driven by chains 54 are provided on both sides of the outframe 50, and a pair of inner frames 5-1 are provided. Flange 5-3 and inner roller 5-2 are provided.

6 and 7 illustrate a procedure of bending the upper plate member 12 and the lower plate member 12-1 into the second step bending unit 5 inwardly. Four pairs of bending rollers 11 partially engaged with the inner rollers 5-2 are installed up and down one by one, and bending rollers 11 of different shapes are installed in sequence according to the transfer order of the sheet material. 6, the first bending roller 11 of FIG. 6, the second bending roller 11 of FIG. 6, the third bending roller 11 of FIG. No. 4 bending roller 11 is installed. The upper plate 12 and the lower plate 12-1 are bent more and more as shown in steps 1, 2, 3 and 4 of FIG. 7 while passing through the respective bending rollers 11 in sequence. Finally, it is bent close to a right angle.

Then, the spinning rods (57, 57-1, 58, 58-1) are moved inward to push the plate ends in so as to join the plate ends, and the nozzles (56, 56-1) apply the resin. Just before the upper plate 12 and the lower plate 12-1 are joined, the resin is continuously applied, and the guide rollers 55 and 55- can be coupled to the upper plate 12 and the lower plate 12-1. 1) is rotatably installed vertically on both sides so that the bent portion of the end of the upper plate 12 and the bent portion of the end of the lower plate 12-1 are engaged with each other, thereby joining (71) the slim square duct 70. . And the bonding roller unit 6 is installed in order to press 72 so that the slim square duct 70 bonded to the bonding 71 is firm.

The bonding roller unit 6 shown in FIG. 8 includes brackets 61 and 61-1 and inner rollers 62 and 62-1, which are rotatably installed on the left and right sides of the inner frame 60, and an out frame ( A pair of out rollers 63 and 63-1 installed in the 65 and 65-1, chain gears 64 and 64-1 and idle gears 66 and 66-1 and chain gears 64 and 64- It consists of the chains 67 and 67-1 which drive 1).

As shown in FIG. 9, the outframes 65 and 65-1 are 'c' shaped frames installed on both left and right sides with the inner frame 60 and the inner rollers 62 and 62-1 interposed therebetween. , A pair of out rollers 63 and 63-1 rotatably installed inside the out frames 65 and 65-1 and out rollers 63 and 63-out of the out frames 65 and 65-1. Chain gears 64 and 64-1 installed to rotate together with 1) are provided. The inner frame 60 is provided with a bracket (61, 61-1) and the inner roller (62, 62-1) rotatably. The slim square duct 70 is transported while surrounding the inner frame 60 and the inner holders 62 and 62-1, and both side portions are disposed between the outer rollers 63 and 63-1 and the inner rollers 62 and 62-1. It is inserted into and transported.

10 shows the slim square duct 70 produced by the slim square duct maker. Reinforcing grooves 73 in the longitudinal direction of the slim square duct 70 may be a plurality depending on the width of the slim square duct 70, and the joint portion 72 is beautifully finished because the resin is applied and compressed without leaking air do.

By repeating the above series of operations, the product is continuously manufactured slim square duct products of a certain shape and length.

Based on the specific examples described above, it will be apparent to those skilled in the art that various changes and modifications can be made within the technical scope of the present invention and that such changes and modifications belong to the claims of the present invention.

1: compound reel unit 2: straightening roller unit
3: Shearing Unit 4: 1st Step Bending Roller Unit
5: 2-stage bending roller unit 6: 3-stage bonding roller unit
32, 33: shearing blade 41: flange
42, 42-1: Spur Gears 43, 46: Chain Gears
44, 44-1: 1st stage upper bending roller 47, 47-1: 1st stage lower bending roller
50, 55: upper and lower roller frames 5-1: inner frame
51, 52: Upper and lower bending rollers 51-1, 52-1: Chain gears
51-2, 52-2: Upper and lower flange 5-1: Inner frame
5-2: Inner Bending Roller 5-3: Inner Flange
60: inner frame 61, 61-1: roller bracket
62, 62-1: inner roller 63, 63-1: pressure roller
64, 64-1: Chain Gear 65, 65-1: Outframe
70: slim square duct

Claims

A composite reel unit for unwinding a pair of coiled boards to supply an upper plate which is horizontally moved from the upper side and the lower plate which is horizontally moved from the lower side in parallel with a distance from the upper plate;
Several first upper straightening rollers which rotate in close contact with the upper plate, several first lower straightening rollers which rotate in close contact with the upper plate, and several second upper parts which rotate in close contact with the lower plate. A straightening roller unit comprising a straightening roller and a plurality of second lower straightening rollers rotating in close contact with the bottom of the lower plate to horizontally convey the upper plate and the lower plate;
The roller forming the reinforcement groove rotatably around the vertical axis so that the reinforcement groove is formed in the longitudinal direction of the upper plate and the lower plate in the center of one side of the upper plate and the lower plate that passes through the calibration roller unit Reinforcing groove bending unit is installed and configured;
A compound shearing unit for cutting each of the upper plate and the lower plate drawn out from the straightening roller unit from the upper and lower, the upper V and the lower cutting blade of the upper V and the straight lower cutting blade is installed interlocking with the upper A complex shearing unit including a cylinder device for vertically moving a cutting blade;
The horizontal axis is centered so as to be contacted with the first upper forming roller and the first upper forming roller and the upper plate interposed therebetween so as to be rotatable about the horizontal axis from the upper plate cut to the length set by the compound shearing unit. The first lower forming roller is rotatably installed in the horizontal direction of the upper roller unit is composed of a plurality of pairs are installed at intervals in the horizontal direction one by one on the left and the horizontal axis of the lower plate cut to the length set by the composite shearing unit The second upper forming roller rotatably installed at the center and the second lower forming roller rotatably installed at the horizontal axis to be in contact with each other with the second upper forming roller and the lower plate interposed therebetween in the horizontal direction one by one. Driven by the lower roller unit and the chain, which is composed of multiple pairs at intervals And a chain gear for rotating the upper roller unit and the lower roller unit, and both ends of the upper plate are bent by being engaged by the first upper forming roller and the first lower forming roller. Both end portions of the lower plate is a first stage bending unit configured to be bent by being pressed by the engagement of the second upper forming roller and the second lower forming roller;
Horizontal axes are formed on both sides of the first inner frame and the first inner frame, which are positioned between the upper plate and the lower plate that pass through the first step bending unit and are installed along the length direction of the upper plate and the lower plate. A plurality of first inner rollers rotatably installed at a center thereof, a pair of first outframes extending in a length direction of the upper plate and the lower plate, respectively, above and below the upper plate; A plurality of bending rollers rotatably installed about a horizontal axis so as to be in contact with the first inner roller with the upper plate or the lower plate interposed on each side of each of the outframes, and driven by a chain; It is configured to include a chain gear for rotating, the upper plate coming out through the first stage bending unit And a lower plate, respectively in two places with the bending roller of the first roller is engaged with the inner pressing by the side edge side of the upper plate member are both bent and downwardly of the lower edge of the side plate member is two-phase bending unit for bending upwards;
A spinning rod movable in a horizontal direction, the first stage of the upper plate which passes through the second stage bending unit and the first stage of the lower plate which passes through the second stage bending unit and the end portion bent by the first stage bending unit A spinning rod for retracting each of the distal ends bent by the unit so as to be hooked to each other;
A pair of guide rollers erected rotatably about a vertical axis on both sides, such that both ends of the upper plate pushed by the spinning rod and both ends of the lower plate pass between the pair of the guide rollers and are struck against each other. Thereby the guide roller is bonded to the upper plate and the lower plate to form a slim square duct; And
Located inside the slim square duct passing through the guide roller and installed to be rotatable about a vertical axis on both side surfaces of the second inner frame and the second inner frame which are installed along the longitudinal direction of the slim square duct. A plurality of second inner rollers and a pair of second out frames installed along the longitudinal direction of the slim square duct on each of the outer left and right sides of the slim square duct and the inside of the pair of the second out frames And an outer roller installed to be rotatable about a vertical axis so as to contact the second inner roller with a slim square duct therebetween, and a chain gear driven by the chain to rotate the out roller. The out roller is to press the junction between the upper plate and the lower plate of the slim square duct to close contact Slim square duct manufacturing apparatus comprising a bonding roller unit.

The method of claim 1,
The composite shearing unit is a slim square duct manufacturing apparatus, characterized in that it comprises a sensor device that stops instantaneously when the conveyed plate material passes by a predetermined length.

The method of claim 1,
And a nozzle for injecting resin into the distal end of the upper plate and the distal end of the lower plate pushed so as to be caught by each other by the spinning rod.