KR20120031850A

KR20120031850A - Union net of circular baler

Info

Publication number: KR20120031850A
Application number: KR1020100100923A
Authority: KR
Inventors: 최규재
Original assignee: 영신산업(주)
Priority date: 2010-09-27
Filing date: 2010-10-15
Publication date: 2012-04-04

Abstract

PURPOSE: A circular baler union net without the width of the net is widen the interval of slopes and to save cost. CONSTITUTION: A circular baler union net without the width of a net comprise a warp(12) and weft(13). The warp has 30-39 strands. A loop is formed in a zigzag form. The weft connects 8th and 5th of slop.

Description

Union net of circular baler without decreasing net width

The present invention relates to a circular baler binding net that does not reduce the net width, and more particularly, to reduce the weight by reducing the distance between the inclination and the inclination, reducing the cost, forming the denier and the yarn width of the weft different from each other, The present invention relates to a circular baler binding net which does not reduce the width of the net to form different intervals, and uniformly molds the supply tension of the film yarn composed of warp and weft yarns to allow sufficient sliding.

In general, in order to raise Korean cattle, grazing is provided, or on farms with grassland, grazing in the spring and autumn can provide a condition that can be directly consumed.

However, in the state that can not be fed directly from the grassland, the feed is made from a variety of materials, grass and rice straw is collected and stored while supplying the required amount.

In the case of supplying straw or grass while storing, it is mostly bound to a rectangle or circle in a predetermined size.

In recent years, the binding is mainly stored in a circular shape, and when storing the feed consisting of straw or grass, it is necessary to use a circular baler binding net to have a predetermined size.

The circular baler binding net is formed by connecting the weft yarns in a zigzag form between the inclinations formed at predetermined intervals, and is wound around the outside of the feed formed in a circular shape having a predetermined width, and bound to the outside of the resin stream. It is packaged using the packaging material made and then stored.

However, the circular baler net is supplied with polyethylene raw material to form a 2mm wide yarn by extrusion, wound around an H-beam or a cone (failure), and is fed to the warp and weft yarn from the weaving machine to form the net.

Both the warp and the weft forming the net are formed by supplying a width of 2mm, and are wound and supplied to an H beam or a cone, and the cones are also different in size, so that the tension to be fed to the weaving machine is different, so that the winding is constant when the feed is rolled. It is not possible to stick to the outer diameter of the feed when the binding is spreading wider than the width of the feed spreads wider than the width of the feed must be wrapped inward so that the feed can not be scattered accurately.

More precisely, a 50-slope warp of 350? 400 denier, 2mm wide, 250 weft 300 Denia has a width of 1.8 to 2 mm and a slope (S1) of 1 to 2 inches (2.54 mm) in the structure of the net, so it is about 40 kg in weight, 28 to 30 cm in diameter, 3,000 m in length, and 120 in width. Made of 130cm, the price is very expensive and heavy, so the work is very difficult and weaving is a structure in which wefts are connected to the weft during weaving. The drawback was that the loss of cost was very large.

However, when weaving with different tensions of warp and weft yarns using conventional circular baler binding nets, and the weft yarns are too thick, the nets do not stick to them, so when the actual feed is wound around the circular baler nets, they bind only inside the feed. It provides a flaw that prevents the entire width from being bound, and the inside is made smaller by the binding force, and both ends are not bound but exposed as it is, and the appearance is unfolded without shrinking. If you do not have the defect that the rainwater can penetrate into the exposed part, there is a defect that can not be stored safely, with the appearance that it is not beautiful but also takes up a lot of storage space due to the bulky.

In order to prevent such drawbacks, when the film yarn is extruded thinly at the time of feeding the film yarn to extrude the film yarn, and the tension is constantly provided, the above defect can be prevented to some extent, but the film yarn is produced. If the cost of raw materials is estimated at 1 million won per ton, the cost of the film company will be 2.6 million won, which is too expensive to apply, and it will be impossible to apply it. Done.

In addition, the self-sufficiency of the feed and the method of feeding the natural feed can be used to survive the competitiveness of the meat, but the cost of the eco net is too expensive to bind and store in the normal way is very difficult.

In addition, when the production by the general method, the length reaches 3,000 meters, so the produced thickness is too thick to be automatically installed and used, there was a defect that cannot be produced by the loading method using a loom.

As a prior art for solving this problem, Korean Patent Registration No. 0898056 (registered on May 11, 2009), filed by the applicant, is provided with a plurality of film yarns wound on a film roll in a weft and inclined feeder. It is possible to supply to the loom, and to manufacture a circular baler eco net to have a predetermined shape, the eco net is supplied to the left and right while reciprocating at a predetermined interval by the winding adjusting device, the eco net is provided in the tension control winding device As it is wound, it is wound to have a predetermined tension.

However, although the film rolls of several hundred meters are wound on the film roll constituting the conventional film yarn feeder and supplied continuously, when the film yarn is a thick and strong material, the film yarn is normally supplied without being cut off. Since it is necessary to connect the film yarns by replacing them with other film rolls, there is a drawback that the worker always waits and the production volume, labor cost and time consumption are increased due to frequent replacement.

In addition, if the film yarn is thin or weak, it is easily broken by a weak impact, so that the film yarn is wound in a high position (2 meters above the ground) where the film yarn is supplied to prevent such a defect. Although there is a case in which a true beam frame is installed and a film yarn is supplied, in this case, the weight of the beam frame on which the film yarn is wound is heavy, which makes it difficult and inconvenient to move and replace the beam frame up to a high position, resulting in a decrease in productivity.

Document 1. Patent Registration No. 0898056 (registered May 11, 2009) Document 2. Patent Registration No. 0960329 (registered May 20, 2010) Document 3. Patent Registration No. 0927671 (Registered Nov. 12, 2009)

Therefore, the problem of the present invention devised to solve the above-mentioned drawbacks is to provide a circular baler binding net that reduces the cost and reinforces the tensile strength by widening the interval between the inclination and the inclination,

Another problem of the present invention is to provide a circular baler bundling net to prevent the net width from decreasing toward the center due to widening the interval of the warp so as to maintain the gap as it is woven.

Another problem of the present invention is that the width of the binding net is made of 30 to 39 strands when the interval of the inclination is 3.3cm, and 20 to 26 strands consisting of one or two lines when the interval of the inclination is 5.08cm. The width of the binding net is made.

Another problem of the present invention, when the inclined interval of 5.08cm is to use one strand and the weft yarn is formed by one or two strands to improve the strength.

The present invention is inclined to the film is supplied in the "a" direction to form a first loop, and is supplied in the "b" direction to form a second loop and then supplied in the "c" direction to form a third loop "d The inclined eighth loop and the inclined fifth loop that bind in a direction and are connected to the first loop, and are supplied in the "a '" direction, which bind the second inclined loop forming the loop and form a predetermined interval. In the weaving yarn connecting the weft and the circular baler binding net that the weft yarn is bound to the third loop and the sixth loop of the warp,

When the inclination interval S1 constituting the loop of the inclination is 3.3 cm, a weaving inclination having a width of 2 to 2.2 mm at 350 to 400 deniers has a sand width of 1 to 1.2 mm at 300 to 350 deniers while weaving a slope having a width of 2 to 2.2 mm at 1 to 1.2 lines. It is characterized in that the inclined is made of 31 ~ 39 strands to supply a single line of the weft yarn, and is bound to form a loop (nose) in a zigzag form so that the weft yarn is skipped by one space in the inclined loop.

In the present invention, when the inclination interval S1 constituting the loop of the inclination is 5.08 cm, a line having a slope having a width of 2.2 to 2.5 mm is supplied to one line of 450 to 500 denier and weaved by 1 to 1.2 mm to 300 to 350 denier. It is characterized in that the inclined is made of 21 to 26 strands, and the weft yarn having a wide width is bound to form a loop (nose) in a zigzag form so that the weft yarn is skipped one by one in the inclined loop.

According to the present invention, when the inclination interval S1 constituting the loop of the inclination is 5.08 cm, a line having a warp having a width of 2.2 to 2.5 mm is supplied to one line of 450 to 500 denier and weaved by 1 to 1.2 mm to 300 to 350 denier. It is characterized in that the inclination is made of 20 to 26 strands, and the weft yarn having a wide width of the wire is bound to form a loop (nose) in a zigzag form so that the weft yarn is skipped one by one in the inclined loop.

The present invention provides a circular bale binding net that maintains the strength even by reducing the cost of the raw material by reducing the cost by widening the interval between the slope and the slope, and using the product easily and providing sufficient tensile strength by raising the denier of the film company. That is,

The present invention moves the weft in a zigzag far away, and the inclined needle walks the weft loop (nose) so that the inclination maintains the interval of the weft so that the weft does not move much from side to side, and the net width is centered by widening the interval of the inclination. It is to provide a circular baler binding net to prevent the shrinkage in the direction to maintain the gap as it is woven.

The present invention is to make the width of the binding net to 30 ~ 39 strands when the interval of the inclination is 3.3cm, the width of the binding net to make the width of the binding net to 20 ~ 26 strands when the interval of the inclination is 5.08cm It reduces the number and provides a very economical binding net.

In the present invention, when the interval of the inclination is 5.08cm, it is to be used in one strand and to form the weft in two strands to improve the strength.

1 is an enlarged plan view of main parts of a conventional circular baler binding net;
2 is a plan view of the circular baler binding net of the present invention.
Figure 3 is an enlarged plan view of the main portion of the circular baler binding net of the present invention
Figure 4 is a plan view showing the color display interval for the circular baler binding net of the present invention

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Figure 2 shows a plan view of the circular baler binding net of the present invention, when the inclination interval (S1) constituting the loop 11 of the inclination 12 is 3.3cm, the width of 2 ~ 2.2mm in 350 ~ 400 denier While weaving the inclined 12 having a single line with a weaving yarn 13 having a width of 1 ~ 1.2mm to 300 ~ 350 denier to move the zigzag form from side to side in the weaving process to the needle weaving the inclined 12 As the weft yarn 13 is operated to walk at the same time, once the inclination 12 itself makes a loop (nose) and once we make a loop (nose) like the weft yarn 13 while weaving while performing the binding net from side to side (10) ) To prevent it from shrinking.

As described above, when the interval S1 of the inclination 12 is 3.3 cm, one wire is supplied and woven, and the width of the binding net 10 is made of 30 to 39 strands.

When the inclination interval S1 constituting the loop 11 of the inclination 12 is 5.08 cm, the inclination 12 having a square width of 2.2 to 2.5 mm is supplied to the 450 to 500 denier while the wires are woven 300 By supplying the weft yarn 13 having a width of 1 to 1.2 mm to the? 350 denier, the weft yarn 13 is hung together with the needle for weaving the warp yarn 12 while moving in a zigzag form from side to side in the weaving process. (12) Since only we make a loop (nose) and once weaving while making a loop (nose) like the weft yarn (13) to prevent the phenomenon that the binding net 10 is reduced from side to side.

When the inclination interval S1 of the inclination 12 is 5.08 cm, the width of the binding net 10 is 20 to 26 strands.

In the case where the inclination interval S1 constituting the loop 11 of the inclination 12 is 5.08 cm, 300? Of the inclination 12 having a yarn width of 2.2 to 2.5 mm is supplied to the 450 to 500 denier while weaving 300? By supplying two lines of weft yarn 13 having a width of 1 to 1.2 mm to 350 deniers, the weft yarn 13 is hung together with a needle for weaving the warp 12 while moving in a zigzag form from side to side in the weaving process. Since only the inclination 12 itself makes a loop (nose) and once weaving while making a loop (nose) like the weft yarn 13, the binding net 10 is prevented from shrinking from side to side.

The warp yarn 12 is to weave the binding net 10 while passing through the weft yarn 13 in a zigzag form. The weft yarn 13 supplies 1 to 2 wires, and once the loop 11 is formed by itself, and the warp yarn 13 is once warped. The weft yarn 13 which meets (12) is molded by a method of weaving a loop (nose) of a needle to be molded.

The weft yarn 13 connected to the warp yarn 12 is formed to connect the warp yarns 12 in a zigzag form while passing through the space formed on the warp yarn 12, and the weft yarn 13 forms the warp yarn 12. By binding, it is possible to maintain the interval of the inclination 12 with a binding force of about 70 to 80%, and it is possible to move freely (movement).

The binding net 10 of the present invention is to weave using a conventional weaving machine, and the warp yarn 12 and the weft yarn 13 forming the binding net 10 are made of various materials such as polyethylene film yarn, mono yarn, and polyethylene strong yarn. It is produced, and it is possible to produce colored or colorless.

Fig. 3 shows an enlarged plan view of the main portion of the circular baler binding net of the present invention, wherein the inclination 12 continuously forms the loop 11 by the conventional method of forming the binding net 10 in the loom.

Specifically, the loop 11 has a mono yarn 12 supplied as "a" to form the first loop 14 and then is supplied in a "b" direction to form the second loop 15 and "c". Direction to form the third loop 16, and is supplied in the "d" direction is coupled to the first loop 14 and is formed while repeatedly repeating the process to be supplied in the "a '" direction.

The loop spacing S1 constituting the loop 11 of the inclination 12 provides only two spacings of 3.3 cm and 5.08 cm.

As described above, the loop 11 is continuously formed through the mono yarn that is the inclination 12, and the weft yarn 13 used as the weft yarn of the loop 11 binds downward while penetrating the second loop 15. This is achieved, and the first loop 14 is continuously formed in a zigzag form such that the inclination 13 is not bound to the first loop 14 but the third loop 16 of the next compartment is bound upward.

4 is a plan view showing the color display interval for the circular baler binding net of the present invention, the loop spacing (S1) forming the loop 11 of the inclination 12 provides only two spacing of 3.3cm and 5.08cm. In the case of 3.3cm, 30-39 strands and 5.08cm 20-26 strands.

One end of the inclined 12 having a loop spacing S1 has a wide stripe on both the inclined 12 and the weft 13 or on either the inclined 12 and the weft 13 in a range of 2 to 5 lines. (B) is formed, and the wide stripe (B) is formed in a color distinct from the colors of the warp 12 and the weft yarn (13).

On the opposite end of the wide stripe (B) to form a narrow stripe (C) on both the slope 12 and the weft yarn 13 or any one of the slope 12 and the weft yarn (13) in the range of 1-3 lines The narrow stripes C are formed in a color distinct from the colors of the warp yarn 12 and the weft yarn 13.

The warp yarn 12 and the weft yarn 13 are generally black or white, and the wide stripes B and the narrow stripes C are preferably green.

According to the present invention having such a configuration, when the loop spacing S1 of the inclination 12 is 3.3 cm by extrusion, the inclination 12 having a square width of 350 mm to 400 mm and a width of 2 to 2.2 mm, and 300 to 350 denier When the weft yarns 13 having a yarn width of 1 to 1.2 mm are respectively supplied, and the warp interval S1 constituting the loop 11 of the inclination 12 is 5.08 cm, 2.2 to 2.5 mm for 450 to 500 denier While weaving the warp yarn 12 having a wide width together with a single wire, we supply the weft yarn 13 having a wide width of 1 to 1.2 mm to the 300-350 denier and supply it in the weaving process. Store at least ~ 30,000 meters, and coupled to the rotating shaft of the film yarn feeder, the H-beam frame in which the warp yarn 12 and the weft yarn 13 are wound to be fixed at a predetermined position with a fixture on both sides of the H-beam frame, and then It is to weave the binding net 10.

When the loop interval S1 of the inclination 12 is 5.08 cm, the inclination 12 having a width of 2.2-2.5 mm of 450-500 denier and the weft yarn having a width of 1-1.2 mm of 300-350 denier 13) by supplying two wires to weave the binding net 10, and the reason for supplying the two-weft yarns 13 as described above is that the denier and the yarn width is less than the case of one wire, By supplying to improve the strength of the binding net 10 and to facilitate the binding.

In more detail the process of forming the binding net 10, the inclination 12 is made by continuously forming the loop 11 at a predetermined interval while weaving in the weaving machine.

The loop 11 is supplied with the inclination 12 of one line in the "a" direction to form the first loop 14 and then supplied in the "b" direction to form the second loop 15 and the "c" direction. The first loop 14 is formed by supplying to the third loop 16 and then supplied in the "d" direction to repeat the process of supplying in the "a '" direction.

The weft yarn 13 bound to the warp 12 in the second loop 15 binds the eighth loop 21 of another loop that is formed at a predetermined interval from the lower side, and again the fifth loop of the loop 11. The binding is continuously performed by the method of binding 18, the upper loop coupling yarn is bound to the third loop 16, the lower loop is bound to the sixth loop 19, and the seventh loop 20 is connected. And the first loop 14 and the fourth loop 17 is that the binding of the weft 13 is not made.

The weft yarn 13 is formed very thinly and serves to maintain a predetermined interval in the loop (nose) of the inclination 12 while binding and connecting the loop 11, as a whole, as shown in FIG. 2. To form (10).

The binding net 10 is formed of 30 to 39 strands by weaving the inclined 12 consisting of one line when the interval S1 of the inclined 12 is 3.3 cm, and the interval of the inclined 12 When S1) is made of 5.08.cm, weaving the inclined 12 consisting of one line by adjusting the denier and the width of the yarn is made of 20 to 26 strands, so that the interval S1 of the inclined 12 is wide, greatly reducing the overall weight. It is possible to prevent the phenomenon of reducing the width of the binding net 10 due to the distance between the slope 12 is economical while reducing the cost, ensuring the tensile strength.

The weft yarns 13 connected in the warp yarn 12 are produced in such a way that the warp yarns 12 and the weft yarns 13 are tied in the zigzag direction while being tied in the zigzag direction so as to hang the nose on the needles of the warp yarns 12. It is produced so that the width does not decrease.

And the weft yarn 13 is to provide an advantage that the adhesive strength by using the weft yarn 13 in two strands by using two strands when the interval of the inclination 12 is 5.08cm.

The binding net 10 woven as described above can be wound around 4,000 ~ 5,000 meters in the range of 28 ~ 30cm in diameter in one roll to improve the work efficiency.

In weaving the binding net 10, the operator notices that the binding net 10 is almost loosened by supplying four strands of red inclination 12 at the same interval 50 m in front of the complete loosening. It is desirable to be able to check with.

The loop interval S1 constituting the loop 11 of the inclination 12 provides only two spacings of 3.3 cm and 5.08 cm, and consists of 30-39 strands in the case of 3.3 cm and 20-26 strands in the case of 5.08 cm. Undertake; The reason why the wide stripes (B) and the narrow stripes (C) are formed to have different colors is that when the binding net (10) wound in the form of a scroll is supplied to the equipment in a normal direction, but weaving the same colors as a whole There is no indication of the direction of supply, so the left and right side must be supplied separately, and since there is no indication of left and right, the normal direction cannot be distinguished accurately. Therefore, it is to solve the error that the left and right sides are clearly supplied in the supply direction, and the installation is reversed due to the wrong supply direction.

The binding net 10 is to be rolled and supplied in the form of a scroll through a weaving machine, after fixing the straw or green barley, rye, grass or garbage made of rice to a predetermined size by automation through a binding net molding machine, and then fixed the nutrient It is made into livestock feed by aging through the process of storing and storing for a certain time by injecting it to be able to supply high quality feed to livestock.

The present invention is to reduce the weight by molding the distance between the inclined and inclined far away to greatly reduce the cost and to hang the weft to the inclined needle connecting the weft to prevent the shrinkage caused by the widening of the inclined interval of the net to form a width of the state By keeping it as it is, it provides a very economical binding net.

10: binding net 11: loop
12 slope 13 weft
14: first loop 15: second loop
16: third loop 17: fourth loop
18: fifth loop 19: sixth loop
20: seventh loop 21: eighth loop
S1: Inclined interval A: Normal interval
B: wide stripes C: narrow stripes

Claims

It is inclined to the film and is supplied in the "a" direction to form the first loop 14, and is supplied in the "b" direction to form the second loop 15 and then supplied in the "c" direction to supply the third loop 16. The second loop 15 of the inclined 12 forming the loop 11 is formed in the "d" direction and is coupled with the first loop 14, and is supplied in the "a '" direction. And the weft yarn 13 connecting the eighth loop 21 of the warp 12 and the fifth loop 18 of the warp 12 formed at predetermined intervals, and the third loop 16 of the warp 12. In the circular baler binding net in which the weft yarn 13 is bound to the sixth loop 19,
When the inclination interval S1 constituting the loop 11 of the inclination 12 is 3.3 cm, 300 to 350 denier while weaving the inclination 12 having a square width of 2 to 2.2 mm to 350 to 400 denier with one line One line of weft yarns 13 having a width of 1 to 1.2 mm is supplied to the wires, and the warp yarn 12 consists of 30 to 39 strands, and the weft yarn 13 crosses the loop 11 of the warp yarn 12 one by one. A circular baler binding net, the net width of which does not decrease, characterized in that it is bound to form a loop (nose) in a zigzag form.

It is inclined to the film and is supplied in the "a" direction to form the first loop 14, and is supplied in the "b" direction to form the second loop 15 and then supplied in the "c" direction to supply the third loop 16. The second loop 15 of the inclined 12 forming the loop 11 is formed in the "d" direction and is coupled with the first loop 14, and is supplied in the "a '" direction. And the weft yarn 13 connecting the eighth loop 21 of the warp 12 and the fifth loop 18 of the warp 12 formed at predetermined intervals, and the third loop 16 of the warp 12. In the circular baler binding net in which the weft yarn 13 is bound to the sixth loop 19,
When the inclination interval S1 constituting the loop 11 of the inclination 12 is 5.08 cm, the inclination 12 having a yarn width of 2.2 to 2.5 mm is supplied to the 450 to 500 denier and 300 to 350 weaves are supplied. One line of weft yarn 13 having a width of 1 to 1.2 mm is supplied to the denier, and the warp yarn 12 is composed of 20 to 26 strands, and the weft yarn 13 is spaced one by one into the loop 11 of the warp yarn 12. A circular baler binding net, the net width of which does not decrease, characterized in that it is bound to form a loop (nose) in a staggered zigzag form.

It is inclined to the film and is supplied in the "a" direction to form the first loop 14, and is supplied in the "b" direction to form the second loop 15 and then supplied in the "c" direction to supply the third loop 16. The second loop 15 of the inclined 12 forming the loop 11 is formed in the "d" direction and is coupled with the first loop 14, and is supplied in the "a '" direction. And the weft yarn 13 connecting the eighth loop 21 of the warp 12 and the fifth loop 18 of the warp 12 formed at predetermined intervals, and the third loop 16 of the warp 12. In the circular baler binding net in which the weft yarn 13 is bound to the sixth loop 19,
When the inclination interval S1 constituting the loop 11 of the inclination 12 is 5.08 cm, the inclination 12 having a yarn width of 2.2 to 2.5 mm is supplied to the 450 to 500 denier and 300 to 350 weaves are supplied. Two lines of weft yarns 13 having a width of 1 to 1.2 mm are supplied to the denier, and the warp yarn 12 is composed of 20 to 26 strands, and the weft yarn 13 is spaced one by one into the loop 11 of the warp yarn 12. A circular baler binding net, the net width of which does not decrease, characterized in that it is bound to form a loop (nose) in a staggered zigzag form.

The method according to claim 1, wherein
The warp yarn 12 and the weft yarn 13 have a wide stripe B on both the warp yarn 12 and the weft yarns 13 or one of the warp yarns 12 and weft yarns in the range of 2 to 5 rows at one tip. Form a wide stripe (B) in a color distinct from the colors of the inclined 12 and the weft 13,
On the opposite end of the wide stripe (B) to form a narrow stripe (C) on both the inclined 12 and the weft yarn 13 or any one of the inclined 12 and the weft yarn (13) in the range of 1 to 3 lines The narrow stripe (C) is a circular baler binding net that does not reduce the net width, characterized in that formed in a color distinct from the colors of the inclination 12 and the weft yarn (13).