KR101968540B1 - Equipment for manufacturing coconut mats without cutting surfaces - Google Patents

Abstract

The present disclosure relates to an apparatus for manufacturing a coconut tree mat without a cutting surface, which has excellent workability and increases the weaving efficiency, comprising a weaving machine including a warp input unit, a warp crossing unit, a weft input unit, and a discharge unit. The apparatus of the present invention further comprises a warp fixing unit connected to support a warp and a rod mat.

Description

TECHNICAL FIELD [0001] The present invention relates to a coconut-

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a crayfish mat having no cut surface, and more particularly, to a method for preventing the loss of soil on a road broken by rainwater or dirt road of a park used by many people, It does not need to cut the edges or the central part after weaving the palm mat, so it does not come out and the density of the tissue is constant and it does not need the correction in the middle and it is beautiful. And if the length of the coconut fiber rope is more than 1000m By using the rolls without cutting, it is possible to minimize the joints by forming the rope joining knots only at the start and end points in the process of weaving the palm mat, so that there is no joint in the middle section of the palm mat, The present invention relates to an apparatus for manufacturing a crayfish mat.

Unless otherwise indicated herein, the contents set forth in this section are not prior art to the claims of this application and are not to be construed as prior art to be included in this section.

The mat is used to spread the vegetation mat over the slope, incision or covered soil to cover the plant so that the plant can be restored to the slope, the incision or the soil to be restored. .

Various mats are used in the above-mentioned business. Such a mat is generally formed by embedding a predetermined material into a polymer resin or a vinyl, or by using an artificial material such as concrete, a rubber chip, or a waste tire. When a heavy rainfall occurs, a walkway, a mountain trail or a circumferential road which is packaged using the artificial material as described above, the artificial materials are easily separated from the road, and the road is broken, thereby failing to fulfill the role of the pavement.

Recently, in a social atmosphere that is aimed at eco-friendliness, a mats are laid on unpaved roads, walkways or trails in urban parks, and mats are covered around the base of trees to protect the roots of trees and landscape trees .

In addition, since the materials used for packaging are not environmentally friendly, they are exposed to sunlight and moisture when they are used for a long time and harmful substances such as environmental hormones are generated. Therefore, the health of people using trails or trails There is a problem that adverse effect is exerted.

In recent years, natural coconut fiber mats have excellent elasticity and durability, and thus have excellent functions as a mat. However, since coconut fiber is rough and hard to manufacture, various studies are actively conducted to solve the problems.

According to Korean Patent No. 10-1380365 entitled " vegetation mat production apparatus ", there are provided a coconut fiber supply unit for transporting and supplying coconut fiber. A coconut fiber expanding section for separating the coconut fiber supplied from the coconut fiber supply section and developing the coconut fiber on a mat, a mat covering section for damaging the mat so that the coconut fiber can be deployed between the plurality of mats, And a mat rolling unit for rolling the mat.

The mats spread the coconut fibers evenly over the regular mats and combine the mats again, which may be helpful for the vegetation of the plants, but the matt appearance is not so good and the matt is relatively thick, have.

In addition, Korean Utility Model Publication No. 20-2011-0004544 entitled " Vegetation mat using coconut of palm tree " is produced by natural decomposition of vegetation mat to reduce contamination of soil and water quality, And a vegetation mat using the coconut of palm tree so as to smoothly grow the vegetation mat.

The above-mentioned mat made up of six layers of a carpet sheet, a biodegradable resin net, a bottom cover, a coconut mat, a top cover and a cover layer from the bottom to enable the natural decomposition of the vegetation mat. However, There is a problem that the edge is easily worn or disassembled and is not usable for applications such as laying thick mat on a walkway or a mountain trail, covering the mat around the base of the tree in order to plant landscaping trees and roadside trees and protect the roots of the trees .

Korean Patent Laid-Open Publication No. 10-2013-0091977 entitled " Eco-friendly tree protection panel using coconut fiber " discloses that an opening corresponding to the vegetation space portion is formed at the center so as to cover the remaining soil excluding vegetation space A matt member formed from a coconut fiber material as a whole, and a finishing means formed along a finished portion of the mat member.

The mat member formed of the coconut fiber material in this case is a fine wire woven at the finishing portion to prevent the loosening of the finishing portion and to complement the finishing mat because the mat edge is coarse or should be closed with a wooden frame or a thick wire wound There are many difficulties in making the palm mat in relation.

Korean Patent Laid-Open Publication No. 10-2016-0087321 entitled " Process for producing eco-friendly matte " includes a step of preparing a natural material, a step of pulverizing the shell of the natural material, a step of extracting the fiber from the pulverized shell, A step of twisting the extracted fibers to form a fiber strand, a step of twisting the fiber strands together to form a rope with a predetermined scratching or more, and a step of weaving the rope to form a plate- A method for producing a palm mat is described.

In the above manufacturing method, only the step of producing a yarn fiber rope from natural coconut fiber is described in detail, and there is no explanation as to how to weave the mat by using the rope, so that it is difficult to grasp the characteristics of the product have.

Generally, weaving using coconut fiber rope is performed by arranging the rope for a desired width (length) in a desired width and length, and sewing the rope of the same material one by one in a line, In addition, if both ends are not finished after weaving, there is a problem that the end is loose and the appearance is not good.

In addition, in order to weave a conventional coconut mat, there is a problem that the coconut fiber rope is cut to a certain length and then the joint is formed by knotting the coconut fiber rope in the middle of the mat in the process of weaving the mat.

The reason why the coconut fiber rope is cut to a certain length is that the coconut fiber rope is wound in a roll shape, which is bulky and heavy, so that it is practically impossible for an operator to work by moving the coconut fiber rope roll.

KR 10-1380365 B1 KR 20-2011-0004544 Y1 KR 10-2013-0091977 A KR 10-2016-0087321 A

The present invention provides an apparatus for manufacturing a crayon mat having no cut surface that improves the efficiency of weaving when the coconut mat is woven.

The present invention provides an apparatus for manufacturing a crayon mat which is capable of producing a beautiful coconut mat because the edges and the central portion of the coconut mat are not cut, and the density of the tissue is constant and the correction is not necessary in the middle.

Using the coconut fiber rope with a length of 1000m or more, it is not cut but wound on the roll, so that the knot of the rope is formed only at the starting point and the ending point in the process of weaving the coconut mat so that the joint is minimized, To provide a device for manufacturing a crayfish mat without a cut surface in which a more flat mat is manufactured.

According to the embodiment of the present invention, there is provided a webbing forming apparatus comprising a webbing insertion unit for uniformly spreading a webbing bundle, a first guide and a second guide for separating the webbing conveyed from the introduction unit into first and second groups, And a bobbin bracket and a bobbin bracket transfer module for transferring the bobbin bracket between the first group and the second group so as to insert the bobbin into the bobbin bracket, And a discharge unit for completing the rod mat by joining the thread and the thread inserted in the thread insertion unit, wherein the bobbin bracket grasping module is installed on both sides of the thread bar, and the bobbin bracket transfer module includes at least one By bobbin bracket holding module traversing perpendicularly to the blade, the bobbin bracket holding module receives and transfers the bobbin bracket. And a blade fixing part connected to both sides of the loom spaced apart from the blade insertion part and the discharge part to support the blade and the rod mat.

According to an embodiment of the present invention, the loom is provided so as to be movable in position, and the loom is joined through movement to complete the rod mat.

According to an embodiment of the present invention, a cloth roll for supplying the cloth is detachably attached to one side of the loom.

According to an embodiment of the present invention, the blade fixing portion includes: a fixing shaft provided before and after the loom into which the blade is inserted and from which the rod mat is discharged; a fixing pin provided on the upper side of the fixing shaft; And a wire having one end connected to each of the fixing pins and the other end connected to the blade and the rod mat.

According to the embodiment, the wire is coupled to the fixing pin so as to be rotatable up and down.

The apparatus for producing a crayon mat having no cut surface as described above is advantageous in workability when weaving a coconut mat, thereby improving the efficiency of weaving.

The edge of the woven mat or the central portion of the woven mat is not cut, so that the wax does not come off and the densities of the tissues are constant.

Using the coconut fiber rope with a length of 1000m or more, it is not cut but wound on the roll, so that the knot of the rope is formed only at the starting point and the ending point in the process of weaving the coconut mat so that the joint is minimized, And has the advantage that a more flat mat is produced.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a diagram for explaining an apparatus for producing a crayfish mat without a cut surface according to an embodiment of the present disclosure; Fig.
Fig. 2 is a perspective view for explaining an internal configuration of an apparatus for producing a crayfish mat without a cut surface according to an embodiment of the present disclosure; Fig.
Fig. 3 is a side view of the internal structure of the apparatus for producing a crayfish mat without a cut surface according to the embodiment of the present disclosure shown in Fig. 2; Fig.
Fig. 4 is an operational state diagram of the line alignment unit shown in Fig. 1; Fig.
5 is a view for explaining a weaving principle of an apparatus for producing a crayfish mat without a cut surface according to an embodiment of the present disclosure;
FIG. 6 is a perspective view for explaining a loop of a blade cut-away portion of an apparatus for producing a crayfish mat without a cut surface according to an embodiment of the present disclosure; FIG.

BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention and the manner of achieving them will become apparent with reference to the embodiments described in detail below with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the invention to those skilled in the art. Is provided to fully convey the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims. Like numbers refer to like elements throughout.

In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear. The following terms are defined in consideration of the functions in the embodiments of the present invention, which may vary depending on the intention of the user, the intention or the custom of the operator. Therefore, the definition should be based on the contents throughout this specification.

The apparatus for manufacturing a crayfish mat according to the embodiment of the present disclosure is useful for preventing the loss of soil on the ground that has been damaged by the unpaved road or rainwater of a park used by many people, It does not cut the edges or the central part after weaving the palm mat, so it does not come out, and the densities of the tissues are constant so that the correction is not needed in the middle and it is beautiful. And even if the length of the coconut fiber rope is 1000m or more, By using it while being wrapped around the roll, it is possible to minimize the joints by forming the rope joining knot only at the start and end points in the process of weaving the coconut mat, so that there is no joint in the middle section of the coconut mat, As a manufacturing apparatus, workers in this field such as palm, mat, weave, Illustrated and mentioned for the configuration and operation that can easily know will be given briefly or omitted.

2 is a perspective view for explaining an internal configuration of an apparatus for manufacturing a crayfish mat without a cut surface according to an embodiment of the present disclosure; Fig. 3 is a side view of the internal configuration of the apparatus for producing a crayfish mat without a cut surface according to the embodiment of the present disclosure shown in Fig. 2, and Fig. 4 is an operational state diagram of the sushi line arrangement shown in Fig.

1 to 4, an apparatus for manufacturing a crayfish mat according to an embodiment of the present disclosure includes a blade insertion portion 10, a blade intersection portion 20, a seed insertion portion 30, and a discharge portion 50 A weft loom 1000 and a weft loop fixing unit 60. [

The weaving machine 1000 includes a weft insertion unit 10 for evenly spreading a bundle of weft yarns and a weft intersection unit 20 for separating the weft yarns into two groups 3 and 4 to cross the two groups 3 and 4 up and down And a discharge unit 50 for discharging the rod mat 6 completed by joining the string and the string to each other.

A rope having palm water as a main raw material is adopted as a material of the raw strings 3 and 4 and the raw string 5 to be input to the weaving machine 1000 to automatically and smoothly perform the weaving process to manufacture the rod mat.

In order to weave the rod mat 6, the raw strings 3 and 4 are first introduced into the loom 1000 of the present disclosure through the knitting insert 10.

As shown in FIGS. 2 and 3, the feed rod insertion portion 10 is arranged in a horizontal direction in a cylindrical shape so that one or two or more predetermined number of feed guides 13 (Hereinafter, a bundle of bundles of one or more strands passing through any one of the insertion guides 13 will be referred to as a unit bundle).

The placement of the insertion guide 13 may be such that the upper row and the lower row are layered as shown in FIGS. The arrangement in which the insertion guide 13 constitutes the two layers corresponds to the division into the first group 3 and the second row group 2 in the row crossing portion 20 to be described later. Since the names of the first row group 3 and the second row group 2 are arbitrary, only the first row group 3 must be passed through any one of the two layers of the insertion guide 13, Only the second group (4) need not be passed.

The weft insertion unit 10 may be provided with a throwing table 11 and a throwing roll 12 for installing the weft insertion guide 13 together with the weft insertion guide 13. A throwing guide 13 is provided on the upper side of the loading table 11 and the loading roll 12 is installed to smoothly feed the knitting yarn to the throwing guide 13, A plurality of unit nuts are conveyed to the nest intersection (20).

The web intersecting section 20 comprises a first guide 21, a second guide 22 and a web intersection module 23.

2 and 3, the first guide 21 or the second guide 22 is integrally formed with the support frames 211 and 221, which are elongated in the vertical direction, and the support frames 211 and 221, A plurality of guide support rods 212 and 222 and guide rings 213 and 223 attached to the lower ends of the guide support rods 212 and 222. Here, the unit yarn passing through any one of the insertion guides 13 passes through one of the guide rings 213 and 223. The configuration of the first guide 21 is referred to as a first support frame 211, the first guide support rod 212 and the first guide ring 213, The support frame 221, the second guide support bar 222, and the second guide ring 223 will be referred to.

The reason why the support frames 211 and 221 and the guide support rods 212 and 222 are elongated in the vertical direction is that the first and second guide groups 21 and 22 are separated from each other by the first guide 21 and the second guide 22, The upper and lower spacing of the bobbin bracket 31 should be such that the bobbin bracket 31 to be described later can pass without interference with the blade rods 3 and 4. That is, the length of the guide support rods 212 and 222 must be at least larger than the maximum distance between the first group 3 and the second group 4.

Since the first guide ring 213 and the second guide ring 223 are vertically separated but must intersect with each other, the second guide ring 223 and the second guide ring 223, The first guide ring 21 and the second guide ring 21 are arranged between the first guide ring 213 and the first row group 3 as shown in Fig. And the second guide 22 guides the first row group 3).

The first guide 21 and the second guide 22 intersect with each other in the vertical direction due to the blade crossing module 23. At this time, when the first guide 21 is raised or lowered, the second guide 22 must be lowered or raised at the same speed as the first guide 21 at the same time.

However, when the driving means for lifting the first guide 21 and the driving means for lifting the second guide 22 are provided separately, the two driving means must be synchronized in order to operate in unison with each other. And may incur additional installation costs for synchronization.

Therefore, in the present disclosure, the means for lifting and lowering the first guide 21 and the second guide 22 are installed at a minimum cost, so that the lifting and lowering of the first guide 21 and the second guide 22 can be accurately interlocked Racks 231 and 232 and a pinion gear 233 are used. The rack gear attached to the first guide 21 is referred to as a first rack gear 231 and the rack gear attached to the second guide 22 is referred to as a second rack gear 232. [

Particularly, in the present disclosure, the first and second guides 21 and 22 are simultaneously changed by a pinion gear 233 so that the first guide 21 and the second guide 22 can be simultaneously lifted and lowered . For this purpose, the rack gear is attached in the vertical direction at a point where the first support frame 211 and the second support frame 221 are opposed to each other. The first rack gear 231 and the second rack gear 232 are attached to the first support frame 211 and the second support frame 221, respectively, as shown in FIG. The pinion gear 233 and the rack gears 231 and 232 are provided on both sides of the first support frame 211 and the second support frame 221 so that all four rack gears are provided, The pinion gear 233 is rotated together by connecting the interlocking rollers 234 so that the first guide 21 and the second guide 22 securely coincide with the time of the elevation operation.

2 and 3, the bobbin bracket 31, the bobbin bracket grasping module 32, and the bobbin bracket grasping module 32 are wound around the bobbin 311, the bobbin bracket 31, And a bobbin bracket transfer module 33 for traversing in the orthogonal direction.

The bobbin 311 is wound around the bobbin 311 and the bobbin 311 is mounted on the bobbin bracket 31. The bobbin 311 is wound around the bobbin 311 with the bobbin bracket 31, (3) and the second group (4), it is released when it is traversed and spreads orthogonally to the whorl.

The first group 3 and the second group 4 are periodically crossed up and down so that the bobbin bracket 31 can be moved between the first group 3 and the second group 4, There is a problem that interference occurs between the intersecting lines.

If the conveying means for conveying the bobbin bracket 31 is a single device, at least one of the first row 3 and the second row 4 intersects the row 3 , 4) and the conveying means. In addition, even if the conveying means for conveying the bobbin bracket 31 is two or more mechanisms, if the conveying means always grasps the bobbin bracket 31, interference also occurs between the conveying means 3 and 4 and the conveying means .

In order to solve such a problem, a bobbin bracket holding module 32 capable of holding the bobbin bracket 31 temporarily is provided on both sides of the blade bars 3 and 4, and a bobbin bracket holding module 32 are provided with a bobbin bracket transfer module 33. Therefore, in the present invention, the bobbin bracket retention module 33 traverses the bobbin bracket holding module 32 in the direction orthogonal to the warp yarns 3 and 4, so that the bobbin bracket holding module 32 on both sides of the warp yarns 3, While the bobbin brackets 31 are exchanged with each other, the string 6 is inserted between the first group 3 and the second group of wedges 4.

3 shows a structure in which the bobbin bracket transfer module 33 is installed on both of the bobbin bracket holding modules 32 on both sides of the blade bars 3 and 4. As shown in Fig. As the bobbin bracket holding module 32 receives and transmits the bobbin bracket 31 as described above, the feeding means for feeding the bobbin bracket 31 can interfere with the first group 3 and the second group of blades 4 when they are crossed. Can be solved.

However, another problem is that if the bobbin bracket holding module 32 is constituted only by a mechanical mechanism and grasps the bobbin bracket 31, the bobbin bracket 31 is moved from one of the bobbin bracket holding modules 32 to the other It may take time in the process of passing to the bobbin bracket holding module 32. That is, the bobbin bracket holding module 32 which does not hold the bobbin bracket 31 grips the bobbin bracket 31 first and then the bobbin bracket holding module 32, which is holding the bobbin bracket 31, 31) must be released to ensure safe transport.

In addition, when the bobbin bracket holding module 32 is composed of only a mechanical mechanism and is to hold the bobbin bracket 31, a plurality of variable joints must be manufactured for manufacturing the bobbin bracket holding means, The servo motors of the bobbin brackets need to be synchronized with each other, so a considerable cost may be required to manufacture the bobbin bracket holding means.

In order to solve such a problem, the present invention has a structure in which the bobbin bracket holding module 32 can grip the bobbin bracket 31 in a magnetic manner instead of a mechanical type.

3, the bobbin bracket holding module 32 includes a fastening plate 321 to which the bracket side plate 312 of the bobbin bracket 31 is in contact and a fastening plate 321 to which the bobbin bracket The electromagnet 324 is driven only when power is applied to the bobbin bracket 31 so that the bobbin bracket 31 is magnetically joined to the contact plate 321, The electromagnet 324 of the opposing bobbin bracket holding module 32 is driven when the opposed bobbin bracket holding module 32 is brought into contact with the opposite side of the bobbin bracket 31 and the electromagnet 324 of the bobbin bracket 31, The power of the power supply 324 is turned off to release the grip.

Accordingly, the electromagnet 324 on one side is driven and the electromagnet 324 on the other side is released, so that the process of exchanging the bobbin bracket 31 can be much quicker. The bobbin bracket 31 is pressed between the contact plates 321 provided on the bobbin bracket holding modules 32 on both sides so that the electromagnets 324 Are all turned off, the fall of the bobbin bracket 31 is prevented. Therefore, the process of traversing the bobbin bracket 31 can be performed not only quickly but also safely.

In the present disclosure, the engagement protrusion 323 is formed on the surface of the contact plate 321 which is in contact with the bracket side plate 312, and the bracket side plate 312 The insertion hole 316 into which the coupling protrusion 323 can be inserted is formed so that the fall of the bobbin bracket 31 can be thoroughly prevented even if both the electromagnets 324 are turned off as described above. In this case, more than two coupling protrusions 323 and the insertion holes 316 are formed to prevent the bobbin bracket 31 from tilting

When the bobbin bracket conveying means is provided on both sides, the bobbin bracket is moved from one of the bobbin bracket holding means to the other one To the bobbin bracket gripping means.

2 and 3, a bobbin bracket 31 may be provided with a bobbin guide roll 313 for guiding the bobbin 5 to be unwound. The number of the guide rolls 313 may be varied depending on the number of the strands 5. Since one strand of the strand 5 is discharged between two strand guide rolls 313, three strands of the strand guide roll 313 are provided when the strands 5 are of two strands.

In this case, the strip guide roll 313 is moved in the first group 3 so that the strip 5 can be spread at a point where the first group 3 and the second group of ribs 4 are as close as possible to each other. And the second group (4).

If the guide rolls 313 are installed close to the point where the vertical gap between the first row group 3 and the second row group 2 is narrowed in the process of crossing the bobbin bracket 31, 313 and the raw lines 3, 4 may occur.

In order to solve such a problem, in the present disclosure, the problem of interference between the strip guide roll 313 and the blade strips 3 and 4 is solved by providing the blade strip extension frame 315 on the upper and lower portions of the strip guide roll 313. Particularly, the rib expanding frame 315 is made of a steel bar and is formed in a curved structure with a rigid structure so that friction is minimized when contacting the ribs 3 and 4, ) And the second row group (4).

In the present disclosure, the cords 5 extending between the first row 3 and the second row 4 due to the row insertion portion 30 are reliably formed in the first row 3 and the second row 3, A string sorting unit 40 may be installed so that the thread sorting unit 40 can be intertwined with each other.

A push screen 431 for pushing the string 5 toward the point where the first string group 3 and the second string group 4 meet; The push modules 421 and 422 are provided so that the tension modules 411 and 412 and the string 5 are precisely orthogonal to the string 3 and 4 through the entire lengthwise direction.

The tension modules 411 and 412 are configured to apply tension to the string 5 so that the tension modules 411 and 412 are positioned at a position where the string 5 is first inserted, Respectively. The tension modules 411 and 412 are composed of a rigid rod 411 and a rigid rod variable cylinder 412 for moving the rigid rod 411 up and down so that the bobbin bracket 31 is moved from one side of the blade strips 3 and 4 to the other side The rigid rods 411 are lifted so that the entire rope 5 released when the rope 5 is lifted up and the rope 5 is caught by the rigid rods 411 so that the rope 5 is orthogonal to the ropes 3, And also acts to apply tension to the string 5.

The tension modules 411 and 412 are also provided with a tensioning mechanism for tensioning the string 5 after tensioning the string 5 between the first group 3 and the second string group 4, The rigid rods 411 are lowered to the rigid rod variable cylinders 412 so that they do not interfere.

On the other hand, even if the guide rolls 313 provided on the bobbin bracket 31 approach the point where the first group 3 and the second group of blades 4 meet, the height of the guide rolls 313 The inserted string 5 can not be closely adjacent to the point where the first group 3 and the second group 4 meet. 3, the push modules 421, 422, 423, 424 are formed of a push arm 421 made of a rigid material and a push arm drive rod 422 for changing the push arm 421, So that the string 5 is pushed to the point where the first arm group 3 and the second string group 4 meet the push arm 421 on the opposite side of the tension modules 411 and 412, Then, the tension of the string (5) is still maintained while being completely orthogonal to the string (3, 4).

Specifically, the push modules 421, 422, 423, 424 are connected to the members attached to both ends of the push arm driving rod 422 by the connecting rolls 423 so that the push arm driving rods 422, The push arm 421, which is integrally connected to the push arm drive rod 422, is rotated and operated together while being rotated by the operation of the push arm variable cylinder 424.

3, the push screen 431 is a member formed in a screen shape in which a plurality of rigid rods are pushed in parallel to each other at a point where the rope 5 meets the rope 3, 4 at the end. At this time, each of the rigid rods passes through each unit strand constituting the upper strand group of the first strand group 3 and the second strand group 4, and then repeats the operation of retreating. The variable operation of the push screen 431 comprises a rotary bar 434 and a lift frame 435 for pushing the push screen 431 as shown in FIG.

More specifically, the push screen 431 is coupled to the screen rotation rod 432 as shown in FIG. 4, so that the operation of the rotation rod adjustable cylinder 434 is connected to the rotation operation of the screen rotation rod 432, Is moved from the upper part to the lower part while drawing a rotation curve. Further, due to the ascending and descending operations of the lifting frame 435, the size of the variable operation stroke of the push screen 431 is enlarged, and eventually the sill 5 is pushed in such a manner that it can be completely interlaced between the blade 3, 4.

As described above, the rod mat 6 that is woven and finished is discharged by the pull action of the discharge roll 51 that pulls the rod mat 6 in the discharge direction at the moment of weaving. As a result, the discharging roll 51 is caused to pull the blade 3 or 4 from the blade feeding portion 10 to the discharging portion 50.

The weaving machine 1000 of the apparatus for producing a crayfish mat according to the present invention without the cutting surface of the present disclosure described above is very similar to that of the conventional weaving machine. However, the loom 1000 of the present disclosure is movable in position so as to complete the rod mat 6 by joining the ribs 3 and 4 through the movement. For this purpose, as shown in Figs. 1 and 2, A plurality of wheels 1001 are provided in the weaving machine 1000 so that the weaving machine 1000 moves so that the raw yarns 3 and 4 that are to be the materials move as in the conventional method and enter the inside of the weaving machine 1000 and knit the rod mat 6, . According to the above description, since the warp yarns 3 and 4 arranged to be inserted are located in a stationary state and the weaving machine 1000 moves, it is possible to prevent the warpage due to mutual entanglement in the process of inputting the weft yarns 3 and 4, .

1, a sewing roll 1002 for feeding the sewing thread 5 is detachably attached to one side of the loom 1000 of the present disclosure, so that the sewing roll 1002 is wound around the loom 1000 The configuration in which the cloth 5 for supplying the cloth to the loom 1000 can be moved around the apparatus or moved together by means of a separate feeding means can be omitted. According to this, it is possible to simplify the working environment and to prevent safety accidents.

FIG. 5 is a view for explaining the principle of weaving of an apparatus for producing a crayfish mat according to an embodiment of the present disclosure. FIG. 6 is a cross- It is a perspective view for explaining the ring.

The apparatus for producing a crayfish mat according to the present invention without the cutting face of the present disclosure described above is characterized in that blade rods 3 and 4 and rod mat 6 are provided on both sides of a loom 1000 separated from each of the rod insertion portion 10 and the discharge portion 50, (60) connected to the lower end of the main body.

1, 2 and 5, the weft fixing unit 60 includes a fixing shaft 61 (see FIG. 1) provided on the front and rear of the weaving machine 1000 in which the weft yarns 3 and 4 are inserted and the rod mat 6 is ejected, One end of which is connected to each of the fixing pins 62 provided on the upper side of the fixed shaft 61 and the fixing pins 62 positioned on the front and rear of the loom 1000, And a wire 63 to which the other end is connected to each of the wires 6.

The fixed shaft 61 is provided with a plurality of rod-like shapes having the same shape at regular intervals or as a " C " -shaped frame body through a vertical beam combined with a horizontal beam and both ends of the horizontal beam .

The fixing pin 62 is provided on the upper portion of the fixing shaft 61 for connecting the wire 63 and may have any shape as long as the wire 63 is separated and separated.

The wire 63 is formed of a metal wire and is formed of a metal wire formed by twisting one strand or a plurality of strands and has a rigidity capable of supporting the rod mat 6 to be woven.

It is preferable that the wire 63 is coupled to the fixing pin 62 so as to be rotatable up and down. By separating the inserted blade into two groups 3 and 4 during the operation of the blade intersection 20, 3, 4) can be smoothly performed.

The reason that the wire 63 according to the above is disposed on the front and rear sides of the weaving machine 1000 so as to support both the side rails 3 and 4 and both sides of the rod mat 6 is that the length of the side rails 3 and 4 So as to solve the conventional problem that the work of the first or last row 3, 4 is not completed. That is, the wire 63 of the present disclosure cuts the remaining strands 3 and 4 when the operation of the rod mat 6 is completed in the course of the weaving process as shown in FIG. 5, and the wire 63 ) To act as an extension line so that the work can be performed on the remaining part.

As shown in FIGS. 1 and 5, the wire 63 of the present disclosure has hooks on the end side connected to the blade rods 3 and 4 and the rod mat 6, thereby facilitating connection and disconnection. can do.

However, since the wire 63 of the present disclosure may have a problem when the wire 63 has a hook shape, the wire 63 of the present disclosure may further include a ring 64 on its end side as shown in Fig. 6, So that the fastening force can be simultaneously achieved.

The ring 64 is composed of a case 641, a guide hole (not shown), fingers 647 and 648, an opening 644, a spring (not shown), and an operating piece 646.

The case 641 has a wire fastening hole 643 for fastening the wire 63 to the rear, and is provided in a detachable form to be vertically coupled. At this time, the case 641 is integrally formed on both sides of the front side and is provided with an arm 642 formed in a "U" shape or a "C" shape.

The guide hole is formed in an arc shape formed in the case 641 so as to penetrate in the circumferential direction.

The fingers 647 and 648 are formed as a pair of arcs that are formed so that the rear ends of the fingers 647 and 648 are opposed to each other on both sides of the case 641 and the front end thereof is in contact with the guide bore and are slid in the circumferential direction inside the guide hole of the case 641 do.

At this time, a first elongated piece 647 and a second elongated piece 648 are formed in front of the pair of fingers 647 and 648 and each of the fingers 647 and 648 is extended by a predetermined length in half by thickness, The first elongate piece 647 and the second elongate piece 648 respectively extending in front of the pair of fingers 647 and 648 have an opening 644 to be described later between the tips of the pair of fingers 647 and 648 The distal ends of the both fingers 647 and 648 overlap each other while vertically overlapping each other.

The openings 644 are formed in such a manner that the pair of fingers 647 and 648 slide in the circumferential direction of the rear in the case 641 so that when the distal ends of the both fingers 647 and 648 are opened, As shown in Fig.

The spring is installed inside the case 641 so as to be elastically supported behind the pair of fingers 647 and 648 so as to slide the pair of fingers 647 and 648 in the case 641 in the circumferential direction forward, Lt; / RTI >

The operating piece 646 is formed so as to protrude outside the pair of fingers 647 and 648 so that the pair of fingers 647 and 648 are slid in the circumferential direction of the rear side in the case 641 when pulled back, .

 That is, the operating piece 646 is configured to protrude into the operating hole 645, which is cut out rearward on the outside of the both side arms 642 of the case 641, so that the operating piece 646 of the both side fingers 647, Can be pulled to the rear of the case 641 in which the wire fastening hole 643 is provided in the operating hole 645 of the fastening member 642.

The hook 64 of the present disclosure according to the above description is configured such that a pair of fingers 647 and 648 which are installed so as to be resiliently supported by a spring in an arc-shaped case 641 are arranged in the circumferential direction inside the guide hole of the case 641 And the opening 644 is opened and closed by sliding the pair of fingers 647 and 648 so that the pair of fingers 647 and 648 can be opened or closed so that the pair of fingers 647 and 648 can be opened and closed by a simple operation of pulling the operating piece 646 backward The fingers 647 and 648 can be slid to open the opening 644 so that the front end is opened and the pair of fingers 647 and 648 are reversely slid by the spring to close the opening 644, So that the opening and closing action can be easily performed, so that the connection and separation of the wire 63 is easy. Particularly, since the first elongated piece 647 and the second elongated piece 648, which are respectively extended in front of the pair of fingers 647 and 648, are vertically overlapped to close the opening 644, Even when a strong external force is generated when the mat 6 is fastened, the distal ends of the fingers 647 and 648 are overlapped and can not be opened.

The apparatus for producing a crayon mat having no cut surface as described above is excellent in workability when weaving a coconut mat to improve the efficiency of weaving and does not cut the edge or the central portion of the coconut mat, Since the densities are constant, it is possible to manufacture a beautiful palm mat because it does not require a correction in the middle, and when the length of the coconut fiber rope is 1000m or more, it is used without being cut and wound on the roll, So that there is no joint in the middle section of the palm mat, which is advantageous in that a more flat mat is produced.

It is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. It is not limited to the embodiment.

3: 1st row group 1: 4th row group 2
5: Seeds 6: Rod Mat
10: Feeding section 11: Feeding table
12: Feed roll 13: Feed guide
20: crossing part 21: first guide
22: second guide 23: crossing module
30: thread insertion part 31: bobbin bracket
32: Bobbin bracket holding module 33: Bobbin bracket conveying module
40: a line sorting part 50:
51: discharge roll 60:
61: fixed shaft 62: fixed pin
63: wire 64: ring
211: first support frame 212: first guide support rod
213: first guide ring 221: second support frame
222: second guide support rod 223: second guide ring
231: first rack gear 232: second rack gear
233: Pinion gear 234: Interlocking roll
311: bobbin 312: bracket side plate
313: Needle guide roll 314: Guide roll support arm
315: rib extension frame 316: insertion hole
321: Adhering plate 322:
323: engaging projection 324: electromagnet
325: Electromagnet power regulator 326: Support plate
331: transverse frame 332: guide rail
411: Rigid rod 412: Rigid rod variable cylinder
421: push arm 422: push arm drive rod
423: connecting roll 424: push arm variable cylinder
431: push screen 432: screen rotating bar
433: rotating rod variable arm 434: rotating rod variable cylinder
435: lifting frame 641: case
642: arm 643: wire fastener
644: opening 645:
646: Operation piece 647: First extension piece
648: second extension

Claims (5)

A blade insertion portion for evenly spreading the bundle of bundles;
A first guide and a second guide for separating the blade guided by the blade insertion unit into first and second groups, and a blade crossing unit comprising a blade crossing module for vertically crossing the first and second guides.
And a bobbin bracket and a bobbin bracket transfer module for transferring the bobbin bracket between the first group and the second group, And
And a discharging portion for completing the rod mat by joining the raw yarn and the raw yarn inserted in the yarn introduction portion,
The bobbin bracket holding module is installed on both sides of the blade row and the bobbin bracket carrying module traverses at least one bobbin bracket holding module orthogonally to the blade so that the bobbin bracket holding module exchanges the bobbin bracket,
And a blade fixing part connected to the front and rear sides of the loom spaced apart from the blade insertion part and the discharge part to support the blade and the rod mat.
delete The method according to claim 1,
Wherein a sill roll for feeding the saddle is detachably attached to one side of the loom.
[2] The apparatus according to claim 1,
A fixing pin provided on the front and rear of the loom, into which the blade is inserted and from which the rod mat is discharged, a fixing pin provided above the fixing shaft, and one end connected to each of the fixing pins positioned before and after the loom, And a wire to which the other end is connected to each of the rod mat and the rod mat.
The method of claim 4,
Wherein the wire is coupled to the fixing pin so as to be rotatable up and down.

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