KR20110122920A - A methode of high quality brass tableware - Google Patents

A methode of high quality brass tableware Download PDF

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KR20110122920A
KR20110122920A KR1020100042264A KR20100042264A KR20110122920A KR 20110122920 A KR20110122920 A KR 20110122920A KR 1020100042264 A KR1020100042264 A KR 1020100042264A KR 20100042264 A KR20100042264 A KR 20100042264A KR 20110122920 A KR20110122920 A KR 20110122920A
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molding
oxide film
electrolysis
corrosion
vacuum chamber
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KR1020100042264A
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Korean (ko)
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KR101118902B1 (en
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노인호
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노인호
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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00—Table service
    • A47G19/02—Plates, dishes or the like
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/24—Manufacture of porcelain or white ware
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F13/00—Inhibiting corrosion of metals by anodic or cathodic protection
    • C23F13/02—Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
    • C23F13/06—Constructional parts, or assemblies of cathodic-protection apparatus
    • C23F13/08—Electrodes specially adapted for inhibiting corrosion by cathodic protection; Manufacture thereof; Conducting electric current thereto
    • C23F13/12—Electrodes characterised by the material
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G2400/00—Details not otherwise provided for in A47G19/00-A47G23/16
    • A47G2400/12—Safety aspects

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Structural Engineering (AREA)
  • Adornments (AREA)

Abstract

PURPOSE: A brass tableware coated with fluorine oxide film and a manufacturing method thereof are provided to be applied to various types of daily supplies. CONSTITUTION: A brass tableware is constituted as follows. In the surface of the brass tableware, an oxide film(2) is formed through an electrolysis process. The oxide film is composed of a fluorine compound plated layer. A circular molding is processed by using high quality brass. The surface of the molding is polished to remove foreign materials. A brightener remaining in the surface of the molding is removed. The molding is inserted into a vacuum chamber. A fluorine oxide film is formed on the surface through electrolysis. A product is discharged from the vacuum chamber.

Description

부식이 방지되는 방짜 및 그 제조방법{A Methode of high quality brass tableware}Fabric which prevents corrosion and its manufacturing method {A Methode of high quality brass tableware}

본 발명은 구리와 주석이 합금된 질 좋은 놋쇠로 제조되는 방짜를 제조하는 방짜의 제조방법에 관한 것으로서, 더욱 상세하게는 표면에 산화(부식)를 방지함과 동시에 변색되지 않도록 된 산화피막을 형성하여 방짜의 특성을 유지함은 물론 부식을 방지하여 장식품 및 각종 생활용품에 적용할 수 있도록 부식이 방지되는 방짜 및 그 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a fabric made of fine brass alloyed with copper and tin, and more particularly, to form an oxide film on the surface thereof to prevent oxidation (corrosion) and to prevent discoloration. By maintaining the properties of the room to prevent corrosion as well as to prevent corrosion to be applied to ornaments and various household goods relates to a room and a method of manufacturing the same.

일반적으로 구리와 주석이 합금된 질 좋은 놋쇠로 제조되는 방짜는 독성이 없고, 오염된 물 즉 독성이 있는 액채가 닿으면 즉시 색이 변하고 변질되어 식품은 안전하게 음용할 수 있어 각종 식기에 적용되고 있다.In general, a room made of high-quality brass alloyed with copper and tin is not toxic, and immediately changes color and deteriorates when contaminated water, ie, toxic liquid, comes into contact with food. .

이러한 방짜는 주로 구리와 주석의 합금액을 불에 달구어 망치로 여러 차례 두들겨서 만들게 되며, 이때 주석의 비율이 일반 청동 그릇에 비해 훨씬 높게 설정된다.These rooms are usually made of copper and tin alloyed with heat and hammered several times with a hammer, setting the tin ratio much higher than that of ordinary bronze bowls.

그러나 상기와 같은 방짜는 수분과의 접촉에 따라 산화하여 부식됨으로써 녹을 제거해야만 하는 번거로운 문제점이 있으며, 특히 다양한 곡률을 가지는 장식품의 경우에는 표면에 발생된 녹을 제거하기 어려워 사용이 제한되는 문제점이 있었다.However, such a room has a problem that must be removed by oxidizing and corroding in accordance with contact with moisture, particularly in the case of an ornament having a variety of curvature, there is a problem that it is difficult to remove the rust generated on the surface.

따라서 방짜의 표면이 부식되는 방지할 수 있는 방법 및 장치들의 필요성을 있었다.Therefore, there was a need for methods and devices that could prevent corrosion of the surface of the room.

근자에 상술한 바와 같이 부식이 방지되는 방짜의 필요성에 따라 한국특허출원번호제10-2006-48334호(명칭: 스테인레스 방짜유기 제조방법)가 제안되었다.Recently, according to the necessity of the prevention of corrosion prevention as described above, Korean Patent Application No. 10-2006-48334 (name: manufacturing method of stainless steel salt organic) was proposed.

상기 한국특허출원번호제10-2006-48334호의 스테인레스 방짜유기 제조방법은 공보(공개특허 10-2007-0114578. 2007.12.04. 공개)에 개시된 바와 같이 방짜로 제작되며 그릇의 안쪽면을 형성하는 내면부, 및 스테인레스로 제작되며 방짜 원판의 바깥면에 밀착된 상태로 고정되어 그릇의 바깥면을 형성하는 외면부를 포함하여 이루어지며, 방짜를 가열한 후 단조 또는 압연에 의해 판으로 가공하는 단계, 가공된 방짜판을 원판으로 프레스하는 단계, 스테인레스판을 방짜 원판보다 작은 원판으로 프레스하고 그 저면 가장자리에 고정홈을 파는 단계, 방짜 원판과 스테인레스 원판을 맞대고 방짜 원판이 안쪽에 위치되도록 그릇 형태로 드로잉하는 단계, 및 방짜원판을 드로잉하여 형성된 내면부의 가장자리를 바깥쪽으로 접어 스테인레스 원판을 드로잉하여 형성된 외면부의 가장자리를 감싸고 내면부의 일부가 외면부의 고정홈에 삽입되도록 압연하는 단계를 통해 제조된다.The method of manufacturing stainless steel organic cotton fabric of Korean Patent Application No. 10-2006-48334 is disclosed as a publication (Publication Patent Publication No. 10-2007-0114578. 2007.12.04. Published) and the inner surface forming the inner surface of the bowl Part, and made of stainless steel and comprises an outer surface portion fixed to the outer surface of the spinning disk to form an outer surface of the bowl, the step of processing the plate by forging or rolling after heating the grid Press the plate to the original plate, press the stainless plate into the plate smaller than the plate and dig a fixed groove on the bottom edge of the base plate, to face the plate and the stainless steel plate to draw the plate in the shape of the plate to be placed inside Step, and the outside formed by drawing a stainless disc by folding the edge of the inner surface portion formed by drawing the original disc outward It wraps around the edges of the face and is manufactured through the step of rolling so that a part of the inner face is inserted into the fixing groove of the outer face.

따라서 그릇의 안쪽면은 방짜로 형성하고 그릇의 바깥면은 녹이 슬지 않는 스테인레스로 형성하여 부식을 방지하게 되어 있다.Therefore, the inner surface of the bowl is formed in the room and the outer surface of the bowl is formed of stainless steel that does not rust to prevent corrosion.

그러나, 상기와 같은 종래의 방자 및 그 제조방법은 그릇의 바깥면(저면:외면부)는 스테인레스재질로 이루어져 부식이 방지되나 그릇의 안쪽면(음식물 수용부: 내면부)는 방짜로 이루어진 것으로, 상기 내면부에서 부식이 발생되는 불안정한 문제점이 있었다.However, the conventional anti-magnetic and the manufacturing method as described above is made of a stainless steel outer surface (bottom: outer surface) is prevented from corrosion, but the inner surface of the bowl (food receiving unit: inner surface) is made of the room, There was an unstable problem of corrosion occurring at the inner surface.

즉 방짜의 표면 전체에 있어 부식ㅅ이 방지되지 않아 효용성이 떨어지는 문제점이 있었다.That is, there was a problem in that the effectiveness of the corrosion is not prevented in the entire surface of the room.

또한 방짜와 스테인레스의 이중구조로써 중량이 기존의 제품에 비하여 증가되기 때문에 사용이 불편한 문제점이 있었다.In addition, there is a problem in that the use is inconvenient because the weight of the double structure of the free and stainless steel is increased compared to the existing products.

그리고 다양한 형태를 가지는 방짜물(예컨데 표면이 자유곡률 및 다양한 형태를 를 가지는 장식품 등)에는 적용하지 못하는 문제점이 있었다.And there is a problem that can not be applied to the fabrics having various forms (for example, the surface has a free curvature and a variety of forms).

즉 방짜가 가지는 고유한 광택 및 질감을 가질 수 없는 문제점이 있었다.That is, there was a problem that can not have a unique gloss and texture of the room.

본 발명은 상기와 같은 종래의 문제점들을 해결하기 위하여 제안된 것으로서, 본 발명의 목적은 표면에 산화(부식)를 방지함과 동시에 변색되지 않도록 된 산화피막을 형성하여 방짜의 특성을 유지함은 물론 부식을 방지하여 장식품 및 각종 생활용품에 적용할 수 있도록 부식이 방지되는 방짜 및 그 제조방법을 제공하는 것에 있다.The present invention has been proposed to solve the above conventional problems, the object of the present invention is to prevent oxidation (corrosion) on the surface and at the same time to form an oxide film that is not discolored to maintain the properties of the course as well as corrosion The present invention provides a fabric and a method of manufacturing the same to prevent corrosion so that it can be applied to ornaments and various household goods.

상기와 같은 본 발명의 목적을 달성하기 위한 본 발명의 부식이 방지되는 방짜는 구리와 주석이 합금된 질 좋은 놋쇠로 제조되는 방짜에 있어서; 표면에 불소화합물도금층으로 이루어진 산화피막이 전기분해과정을 통해 형성되어 있는 것을 특징으로 한다.To prevent the corrosion of the present invention to achieve the object of the present invention as described above in the room made of high-quality brass alloyed with copper and tin; An oxide film made of a fluorine compound plating layer on the surface is formed through an electrolysis process.

그리고 상기와 같은 부식이 방지되는 방짜는 구리와 주석이 합금된 질 좋은 놋쇠를 원료로 하여 제품의 원형형상의 성형물을 가공하는 성형단계와, 상기 성형물의 표면을 광택제로 광택처리하여 표면에서 이물질을 제거하는 광택단계와, 상기 광택단계를 통해 표면이 광택처리된 성형물을 에탄올로 세척하여 성형물의 표면에 잔존하는 광택제를 제거하도록 된 세척단계와. 상기 세척단계를 통해 표면의 이물질이 모두 제거된 성형물을 불소화합물을 주원료로 하는 통상의 전기분해수단들이 구비된 진공챔버로 투입하는 투입단계와, 상기 투입단계를 통해 진공챔버의 내부로 투입된 성형물을 진공상태에서 전기분해반응을 통해 표면에 불소화합물 산화피막을 형성하도록 된 전기분해단계와, 상기 전기분해단계를 통해 표면에 산화피막이 형성되어 제조된 제품을 진공챔버에서 배출하도록 된 배출단계를 포함하는 것을 특징으로 한다.In addition, the above-mentioned method of preventing corrosion is a molding step of processing a circular shaped product of a product using high quality brass alloyed with copper and tin, and polishing the surface of the molded product with a polishing agent to remove foreign substances from the surface. And a polishing step of removing the polishing agent remaining on the surface of the molded product by washing the molded article whose surface is polished with ethanol through the polishing step. The injection step of the injection molding step removes all the foreign substances on the surface through the washing step into a vacuum chamber equipped with the usual electrolysis means containing fluorine compound as a main raw material, and the molded product introduced into the vacuum chamber through the injection step An electrolysis step of forming a fluorine compound oxide film on the surface through the electrolysis reaction in a vacuum state, and the discharge step is to discharge the product produced by forming an oxide film on the surface through the electrolysis step from the vacuum chamber It is characterized by.

상기와 같이 이루어진 본 발명의 부식이 방지되는 방짜 및 그 제조방법은 표면에 산화(부식)를 방지함과 동시에 변색되지 않도록 불소화합물 산화피막이 형성됨에 따라 방짜의 특성을 유지함은 물론 부식을 방지할 수 있고, 다양한 형태를 가지는 장식품 및 각종 생활용품들에 용이하게 적용할 수 있는 효과를 가진다.The corrosion prevention method and the manufacturing method of the present invention made as described above can prevent corrosion as well as maintain the properties of the protection as the fluorine compound oxide film is formed to prevent oxidation (corrosion) on the surface and not discolor. And, it has an effect that can be easily applied to various kinds of ornaments and household items.

도 1은 본 발명에 따른 일 실시예에 의한 방짜제조품을 보인 개략 단면 예시도.
도 2는 본 발명에 따른 일 실시예에 의한 방짜의 제조방법을 보인 개략 예시도.Figure 1 is a schematic cross-sectional view showing a manufactured article according to an embodiment according to the present invention.
Figure 2 is a schematic illustration showing a manufacturing method of the room according to an embodiment according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명에 따른 바람직한 실시예에 의한 부식이 방지되는 방짜 및 그 제조방법을 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described in detail the fabric and method for preventing the corrosion in accordance with a preferred embodiment according to the present invention.

도 1 및 도 2는 본 발명에 따른 일 실시예에 의한 부식이 방지되는 방짜 및 그 제조방법을 보인 도면으로서, 본 실시예에 의한 방짜(1)는 구리와 주석이 합금된 질 좋은 놋쇠로 제조됨과 동시에 표면에 불소화합물도금층으로 이루어진 산화피막(2)이 전기분해과정을 통해 형성되어 있다.1 and 2 is a view showing a corrosion prevention method and a method of manufacturing the same according to an embodiment according to the present invention, the room (1) according to the present embodiment is made of fine brass alloyed with copper and tin At the same time, an oxide film 2 composed of a fluorine compound plating layer on the surface is formed through an electrolysis process.

따라서 방짜(1)의 표면이 부식되는 것을 방지할 수 있어, 변색되는 것이 방지된다.Therefore, the surface of the thread 1 can be prevented from corroding, and discoloration can be prevented.

이러한 본 실시예에 의한 방짜(1)는 구리와 주석이 합금된 질 좋은 놋쇠를 원료로 하여 제품의 원형형상으로 가공하는 성형단계를 통해 성형물이 가공된다.In the present embodiment 1, the molded article is processed through a forming step of processing a circular shape of a product using high quality brass alloyed with copper and tin.

그리고 상기 성형단계를 통해 가공된 성형물은 광택단계를 통해 표면이 광택제로 광택처리됨은 물론 표면에 잔존하는 이물질이 제거된다.In addition, the molded article processed through the molding step may be polished with a polishing agent, as well as foreign matter remaining on the surface.

이때 상기 광택제는 규사로 이루어지는 것이 바람직하며, 광택처리할 때 모직으로 이루어진 직물을 이용하여 성형물의 표면에 규사를 광택제로 하여 광택작업을 수행하는 것이 가장 바람직하다.At this time, the polish is preferably made of silica sand, it is most preferable to perform the polishing operation using the silica sand as a polish on the surface of the molding using a fabric made of wool.

또한 상기 광택단계를 통해 표면이 광택처리된 성형물은 세척단계를 통해 에탄올로 세척되어 성형물의 표면에 잔존하는 광택제(규사)를 완전히 제거하게 된다.In addition, the molded article whose surface is polished through the polishing step is washed with ethanol through the washing step to completely remove the polish (silica) remaining on the surface of the molding.

즉 상기 광택단계를 통해 표면에 잔존하는 이물질은 제거되나, 성형물의 표면에 광택제가 묻을 수밖에 없고, 상기 광택제를 에탄올로 세척하여 완전 제거함으로써 성형물의 표면에 광택제를 포함하는 이물질을 모두 제거하게 된다.That is, the foreign matter remaining on the surface is removed through the polishing step, but the polishing agent is bound to the surface of the molding, and by removing the polishing agent with ethanol to completely remove all foreign substances including the polishing agent on the surface of the molding.

따라서 제물의 불량발생이 현저히 줄어든다.Therefore, the defect occurrence of the offering is significantly reduced.

이와 같이 상기 세척단계를 통해 표면의 이물질이 모두 제거된 성형물은 투입단계를 통해 불소화합물을 주원료로 하는 통상의 전기분해수단들이 구비된 진공챔버로 투입된다.As such, the molded article from which all foreign substances on the surface are removed through the washing step is introduced into a vacuum chamber equipped with conventional electrolysis means including fluorine compound as a main raw material.

이때 상기한 투입단계로 성형물을 투입하기 전에 상기 성형물을 보관하여 대기하는 동안에는 상기 성형물을 질소가스가 충진된 공간상에서 수용된다.At this time, the molding is accommodated in a space filled with nitrogen gas while the molding is stored and waiting before the molding is introduced into the feeding step.

즉 성형물이 진공챔버로 투입되기 전에 외부의 이물질이 점착되는 것을 방지하게 된다.In other words, the foreign matter is prevented from adhering to the outside before the molding is introduced into the vacuum chamber.

그리고 상기 투입단계를 통해 진공챔버의 내부로 투입된 성형물은 전기분해단계를 통해 진공챔버를 통한 진공상태에서 통상의 전기분해수단에 의한 전기분해반응을 통해 표면에 불소화합물 산화피막이 형성된다.In addition, the molded product introduced into the vacuum chamber through the charging step is formed with a fluorine compound oxide film on the surface through an electrolysis reaction by a conventional electrolysis means in a vacuum state through the vacuum chamber through the electrolysis step.

이와 같이 상기 전기분해단계를 통해 표면에 산화피막이 형성되어 제조된 제품은 진공챔버에서 배출된 후 별도의 장소에서 포장되거나 보관돤다.As such, the product manufactured by forming an oxide film on the surface through the electrolysis step was discharged from the vacuum chamber and then packaged or stored in a separate place.

상기한 바와 같이 본 실시예에 의한 부식이 방지되는 방짜 및 그 제조방법은 방짜로 이루어진 제품의 원형에 전기분해를 통한 불소화합물 산화피막이 형성됨으로써, 다양한 형태를 가지는 제품의 표면에 안정되게 부식을 방지하도록 된 산화피막을 형성시키도록 된 것을 기술적 구성의 특징으로 하는 것으로, 방짜의 제품특성을 변질하지 않으면서 품질 좋은 방짜를 제공할 수 있어 효용성이 높은 작용효과를 가진다.As described above, the method of preventing corrosion according to the present embodiment and a method of manufacturing the same, by forming a fluorine compound oxide film through electrolysis on a circular shape of the product, prevents corrosion on the surface of a product having various shapes. It is characterized by the technical configuration that the oxide film is to be formed, it is possible to provide a good quality without altering the characteristics of the product of the product has a high effective effect.

1 : 방짜, 2 : 산화피막.1: room, 2: oxide film.

Claims (3)

구리와 주석이 합금된 질 좋은 놋쇠로 제조되는 방짜에 있어서;
표면에 불소화합물 도금층으로 이루어진 산화피막이 전기분해과정을 통해 형성되어 있는 것을 특징으로 하는 부식이 방지되는 방짜In rooms made of fine brass alloyed with copper and tin;
An anti-corrosion method characterized in that an oxide film made of a fluorine compound plating layer on the surface is formed through an electrolysis process. 구리와 주석이 합금된 질 좋은 놋쇠로 방짜를 제조하는 것에 있어서;
구리와 주석이 합금된 질 좋은 놋쇠를 원료로 하여 제품의 원형형상의 성형물을 가공하는 성형단계와, 상기 성형물의 표면을 광택제로 광택처리하여 표면에서 이물질을 제거하는 광택단계와, 상기 광택단계를 통해 표면이 광택처리된 성형물을 에탄올로 세척하여 성형물의 표면에 잔존하는 광택제를 제거하도록 된 세척단계와. 상기 세척단계를 통해 표면의 이물질이 모두 제거된 성형물을 불소화합물을 주원료로 하는 통상의 전기분해수단들이 구비된 진공챔버로 투입하는 투입단계와, 상기 투입단계를 통해 진공챔버의 내부로 투입된 성형물을 진공상태에서 전기분해반응을 통해 표면에 불소화합물 산화피막을 형성하도록 된 전기분해단계와, 상기 전기분해단계를 통해 표면에 산화피막이 형성되어 제조된 제품을 진공챔버에서 배출하도록 된 배출단계를 포함하는 것을 특징으로 하는 부식이 방지되는 방짜의 제조방법In the manufacture of fabrics of fine brass alloyed with copper and tin;
A molding step of processing a circular shaped product of a product using high quality brass alloyed with copper and tin, a polishing step of removing foreign matter from the surface by polishing the surface of the molding with a polishing agent, and the polishing step Washing the surface is polished through the molding with ethanol to remove the remaining polishing agent on the surface of the molding. The injection step of the injection molding step removes all the foreign substances on the surface through the washing step into a vacuum chamber equipped with the usual electrolysis means containing fluorine compound as a main raw material, and the molded product introduced into the vacuum chamber through the injection step An electrolysis step of forming a fluorine compound oxide film on the surface through the electrolysis reaction in a vacuum state, and the discharge step is to discharge the product produced by forming an oxide film on the surface through the electrolysis step from the vacuum chamber Method of producing a room preventing corrosion characterized in that 제 2항에 있어서;
상기한 투입단계로 성형물을 투입하기 전에 상기 성형물을 보관하여 대기하는 동안에는 상기 성형물을 질소가스가 충진된 공간상에서 수용하도록 된 것을 특징으로 하는 부식이 방지되는 방짜의 제조방법3. The method of claim 2,
The method of manufacturing a corrosion prevented prevention method, characterized in that the molded product is accommodated in a space filled with nitrogen gas while the molded product is stored and waited before the molded product is introduced into the feeding step.
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