KR20110012814A - Wallpaper make use of cotton wool and method of preparing thereof - Google Patents

Abstract

PURPOSE: A wallpaper using cotton fibers is provided to prevent interlayer release by increasing permeability of a resin adhesive inside cotton fibers laminated to the fabrics and to ensure excellent flexibility. CONSTITUTION: A wallpaper(100) using cotton fibers includes one or more base papers for wall paper(102) of PET non-woven fabric and biodegradable non-woven fabric, a resin adhesive layer(104) coated on one side of the base papers, and a cotton fiber layer(106) for imparting natural texture and a stereoscopic structure, which is adhered on the upper side of the resin adhesive layer in one body.

Description

Wallpaper using cotton fibers and its manufacturing method {WallPaper Make Use of Cotton Wool and Method of Preparing}

The present invention relates to a wallpaper using cotton fibers and a method of manufacturing the same. In particular, the present invention relates to a wallpaper using a cotton fiber having a superior texture and three-dimensional effect of increasing the value of a product by using cotton fiber fabric or a cotton fiber mixed fabric as a paper paper, and a manufacturing method thereof.

It is well known that the interior walls of residential houses or public buildings are covered with various wallpaper for the purpose of effect of decorating the interior, and such wallpaper has patent application No. 0767015 (hereinafter referred to as “priority”) that has been applied for by the present applicant. Technology ".

However, the prior art causes the following problems between the adhesive layer and the top coat layer when the cotton fiber fabric is laminated on wallpaper paper and nonwoven fabric (PET nonwoven fabric, etc.). (1) In the above prior art, the impregnation of the resin powder is insufficient in the entire cross-sectional area of the cotton fiber fabric, and the phenomenon that the interlayer is peeled off due to the moisture of the glue for attaching the wallpaper occurs. ② In addition, when the top coat coating liquid is applied after lamination and dried, the water contained in the top coat liquid cannot be released quickly due to the adhesive layer dried during the drying process. The phenomenon is also triggered. The occurrence of these problems is a major factor in reducing the value of the product by significantly reducing the texture and three-dimensional feeling of the wallpaper.

Therefore, the object of the present invention is to develop the results of a polite study to solve the above-mentioned defects, to increase the penetration force of the resin adhesive into the interior of the cotton fiber fabric laminated with wallpaper paper, so that there is no delamination phenomenon It also improves the binding force, and also enables rapid release of water from the resin adhesive to maintain stability without swelling of the top coat liquid during drying operation. To provide a wallpaper and a method of manufacturing the same.

The wallpaper of the present invention for achieving the above object, the wallpaper paper of any one of the white paper, PET nonwoven fabric and biodegradable nonwoven fabric of claim 1; A resin adhesive layer applied to an entire surface of the wallpaper base paper; It is characterized in that it comprises a cotton fiber layer to be integrally bonded to the upper surface of the resin adhesive layer to give a natural texture and three-dimensional feeling.

The cotton fiber layer is cotton fiber fabric alone, cotton fiber mixed fabric containing any one of cotton (a), abaca fiber (abaca fabrics), biscosa, rayon yarn or cotton fiber, pulp, rice straw, Perennial plants, seaweeds, characterized in that any one of the cotton fiber blend fabric made by putting any one of the leaves and stems of the herb plant.

In addition, the resin adhesive layer is characterized in that jade, ocher, germanium, elite (illite), elvan, and anionic radiating material are added.

In addition, the resin adhesive layer is characterized in that the mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin.

In addition, the resin adhesive layer is 25 to 35% by weight of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; 2 to 5% by weight of the penetrant, 22 to 37% by weight of water is characterized by imparting flame retardancy.

In addition, the resin adhesive layer is 25 to 35% by weight of the resin composition of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin, 0.1 to 1% by weight dispersant 20 to 25% by weight of calcium carbonate, 5 to 10% by weight of magnesium hydroxide, 10 to 15% by weight of aluminum hydroxide, 0.5 to 1% by weight of antifoaming agent, 1 to 2% by weight of penetrant, and 11 to 38% by weight of water. do.

Another wallpaper of the present invention for achieving the above object, the wallpaper paper of any one of white paper, PET nonwoven fabric and biodegradable nonwoven fabric (原紙); A resin adhesive layer applied to an entire surface of the wallpaper base paper; Cotton fiber layer is integrally bonded to the upper surface of the resin adhesive layer for imparting natural texture and three-dimensional feeling; Thin coating on the cotton fiber layer is characterized in that it comprises a transparent top coat layer to protect the cotton fiber layer from damage.

The cotton fiber layer is cotton fiber alone, cotton fiber blended fabric containing any one of cotton (mass), acaca oil (abaca fabrics), biscosa, rayon yarn or cotton fiber, pulp, rice straw, Perennial plants, seaweeds, characterized in that any one of the cotton fiber blend fabric made by putting any one of the leaves and stems of the herb plant.

In addition, the resin adhesive layer is characterized in that it is a mixture composition of 1-3% by weight of the aqueous foaming agent to 90 to 97% by weight of the resin adhesive.

In addition, the resin adhesive layer is characterized in that jade, ocher, germanium, elite (illite), elvan, and anionic radiating materials are added.

In addition, the transparent top coat layer is a resin 25 ~ of any one or two or more of acrylic acrylic resin, aqueous EVA resin, aqueous PVA resin, aqueous melamine resin, aqueous urethane resin, alcohol type aqueous lacquer and aqueous biodegradable resin. 50 wt%, 1 ~ 2 wt% of emulsifier or surfactant system, 3 ~ 5 wt% of water repellent or water-soluble wax, 1-2 wt% of antifoaming agent, and 41 ~ 70 wt% of water.

In addition, the transparent top coat layer is characterized in that any one of the pattern or the figure or a mixture thereof is installed on the coating.

In addition, the resin adhesive layer is characterized in that the mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin.

In addition, the resin adhesive layer is 25 to 35% by weight of a resin composition of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin, 0.1 to 1% by weight dispersant 20 to 25% by weight of calcium carbonate, 5 to 10% by weight of magnesium hydroxide, 10 to 15% by weight of aluminum hydroxide, 0.5 to 1% by weight of antifoaming agent, 1 to 2% by weight of penetrant and 11 to 38% by weight of water It is done.

In addition, the resin adhesive layer is 25 to 35% by weight of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; 2 to 5% by weight of the penetrant, 22 to 37% by weight of water is characterized by imparting flame retardancy.

Another wallpaper of the present invention for achieving the above object, the wallpaper paper of any one of white paper, PET nonwoven fabric and biodegradable nonwoven fabric (原紙); A resin adhesive layer applied to an entire surface of the wallpaper base paper; Cotton fiber layer is integrally bonded to the upper surface of the resin adhesive layer to give a natural texture and three-dimensional impression; A color synthetic resin layer applied on the cotton fiber layer to maximize the texture expression of the cotton fiber layer; It is characterized in that it comprises a transparent top coat layer which is applied on the color synthetic resin layer to protect the color synthetic resin layer from being damaged.

The cotton fiber layer is cotton fiber alone, cotton fiber mixed fabric containing any one of cotton (a), abaca fiber (abaca fabrics), biscosa, rayon yarn or cotton fiber, pulp, rice straw, perennial It is characterized in that any one of the cotton fiber mixed fabric made of any one of the plants, seaweeds, leaves and stems of the herb plant.

In addition, the resin adhesive layer is characterized in that it is a mixture composition of 1-3% by weight of the aqueous foaming agent to 90 to 97% by weight of the resin adhesive.

In addition, the resin adhesive layer is characterized in that jade, ocher, germanium, elite (illite), elvan, and anionic radiating materials are added.

In addition, the transparent coating layer may be any one or two or more of resin acrylic resin, aqueous EVA resin, aqueous PVA resin, aqueous melamine resin, aqueous urethane resin, aqueous lacquer and aqueous biodegradable resin of alcohol type. It is characterized in that the composition is composed of 1% to 2% by weight of an emulsifier or surfactant system, 3 to 5% by weight of a water repellent or water-soluble wax, 1 to 2% by weight of an antifoaming agent and 41 to 70% by weight of water.

In addition, the color synthetic resin layer is an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous urethane resin, an alcohol-type aqueous lacquer, an aqueous biodegradable resin 30 to 50 wt%, 1 to 2% by weight of dispersant, 1 to 2% by weight of dye or pigment and 46 to 68% by weight of water.

In addition, the resin adhesive layer is characterized in that the mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin.

In addition, the resin adhesive layer is 25 to 35% by weight of a resin composition of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin, 0.1 to 1% by weight dispersant 20 to 25% by weight of calcium carbonate, 5 to 10% by weight of magnesium hydroxide, 10 to 15% by weight of aluminum hydroxide, 0.5 to 1% by weight of antifoaming agent, 1 to 2% by weight of penetrant, and 11 to 38% by weight of water. do.

In addition, the resin adhesive layer is 25 to 35% by weight of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin; 1 to 2% by weight of a dispersant, calcium carbonate, aluminum hydroxide, magnesium hydroxide, a mixture of any one or two or more kinds of calcium hydroxide 21 to 50% by weight; 2 to 5% by weight of the penetrant, 22 to 37% by weight of water is characterized by imparting flame retardancy.

The method for producing a wallpaper of the present invention for achieving the above object is 30 to 200 g / ㎡ coated with an adhesive made of a resin on the upper surface of the wallpaper paper of any one of white paper, PET nonwoven fabric and biodegradable nonwoven fabric To form a resin adhesive layer; Cotton fiber fabric is placed on the upper surface of the resin adhesive layer alone, or any one of the blended fabric mixed with a natural material or artificial material in the cotton fiber and then laminated together to form a cotton fiber layer giving a natural texture and three-dimensional step; It characterized in that it comprises a step for forming a top coat layer to protect the cotton fiber layer by applying a coating 20 ~ 300g / ㎡ transparent coating liquid mainly composed of the resin on the cotton fiber layer.

Another method for producing a wallpaper of the present invention for achieving the above object is 30 to 200 g / of an adhesive made of a resin on the upper surface of the wallpaper paper of any one of white paper, PET nonwoven fabric and biodegradable nonwoven fabric Applying m 2 to form a resin adhesive layer; Cotton fiber fabric is placed on the upper surface of the resin adhesive layer alone, or any one of the blended fabric mixed with a natural material or artificial material in the cotton fiber and then laminated together to form a cotton fiber layer giving a natural texture and three-dimensional step; Forming a color composite resin layer for maximizing the texture expression of the cotton fiber layer by applying 20 to 200 g / m 2 of a color synthetic resin composition formed by mixing resin with the resin on the cotton fiber layer; It characterized in that it comprises the step of forming a transparent top coat layer to protect the cotton fiber layer by applying 20 ~ 300g / ㎡ to the transparent coating liquid mainly composed of a resin material on the color synthetic resin layer.

The wallpaper of the present invention has a high binding effect of increasing the penetration force of the resin adhesive into the cotton fiber fabric laminated with the base paper so as not to cause delamination during use.

In addition, the moisture release from the resin adhesive used in the paper is made quickly, the top coating liquid does not swell during the drying operation, giving flexibility and high texture and three-dimensional effect can be obtained from the finished wallpaper have.

Hereinafter, exemplary embodiments of the wallpaper of the present invention will be described in detail with reference to the accompanying drawings.

1 is a cross-sectional view showing an embodiment of the wallpaper according to the present invention.

As shown in the drawing, the wallpaper 100 according to an embodiment of the present invention is composed of a wallpaper base paper 102, a resin adhesive layer 104, and a cotton fiber layer 106.

The manufacturing method for the wallpaper shown in Fig. 1 having such a configuration is as follows.

Step 1: Formation of Resin Adhesive Layer 104

30-200 g / m2 of resin adhesive, which is prepared as follows on the entire upper surface of the wallpaper paper 102, is applied to the wallpaper paper 102, which is previously prepared white paper, PET nonwoven fabric or biodegradable nonwoven fabric. The resin adhesive layer 104 is formed. There is no specific method for coating the resin adhesive, and a general comma coater, a rotary screen, a gravure printing copper plate, a barcotta method, or the like can be used.

The resin adhesive layer 104 serves to bind the wallpaper paper 102 and the cotton fiber layer 106 so that they are not peeled off from each other, and may be used in various compositions as follows.

First, the resin adhesive layer 104 is formed of any one of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin or a mixture of two or more kinds of these resins. Can be used.

In addition, the resin adhesive layer 104 is a dispersant based on 25 to 35% by weight of a resin mixed with any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin. ~ 1% by weight, calcium carbonate 20-25%, magnesium hydroxide 5-10%, aluminum hydroxide 10-15%, antifoam 0.5-1%, penetrant 1-2%, and water 11-38% Mixture and composition can be used.

If the amount of the resin added is less than 25% by weight, there is a problem that the resin film for imparting a bonding force with the cotton fiber layer 106 on the upper surface of the wallpaper base paper 102 is not properly formed due to the resin component shortage. On the contrary, if the content exceeds 35% by weight, there is a concern about an increase in manufacturing cost and, in particular, environmental pollution during disposal of wallpaper.

In addition, the reason for adding the dispersant in the range of 1 to 2% by weight is to improve the dispersibility. If the amount is less than 1% by weight, the dispersibility of the materials added together may be weakened. If exceeded, there is a risk of weakening the bonding strength of the resin component added together.

In addition, the reason for adding calcium carbonate is to improve the volume of the inorganic fillers (aluminum hydroxide and magnesium hydroxide) to be added together, but if the added amount is less than 20% by weight, there is a fear of reducing the volume. When it exceeds weight%, there exists a possibility of weakening the binding force of the resin component added together and the dispersing force of a dispersing agent.

In addition, the reason for adding aluminum hydroxide and magnesium hydroxide in the range of 10 to 15% by weight and 5 to 10% by weight, respectively, is to exhibit the function as an inorganic filler. By uniformly filling the inorganic pillars between the fibers of the fibers or cotton fiber layer, the change in elongation of the wallpaper product is minimized and the heat resistance is made. Therefore, if the added amount is less than 10 or 5% by weight, respectively, there is a concern that the function of the pillar may be weakened. On the contrary, if the added amount is more than 15 or 10% by weight, the weight or volume of the wallpaper is too large. There is a concern.

In addition, the reason why the antifoaming agent is added in the range of 0.5 to 1% by weight is to improve the dispersibility of the above-mentioned materials to water and to have defoaming and suppressing effects. If the amount is less than 0.5% by weight, the effects of defoaming and suppression may be weakened when the materials are mixed. Conversely, if the amount is more than 1% by weight, the components of the materials added together may be weakened. There is concern.

In addition, the reason for adding the penetrant in the range of 1 to 2% by weight is to prevent the interlaminar peeling between the wallpaper paper 102 and the cotton fiber layer 106, and thus the texture of the wallpaper paper 102 and the cotton fiber layer 106. In order to enhance the strength, the penetrant is an emulsifier or a surfactant-based one, the use of the penetrant allows the resin adhesive to penetrate up to 30 to 80% of the cross-sectional area of the cotton fiber layer 106, wallpaper The interlayer peeling phenomenon between the 102 and the cotton fiber layer 106 is prevented, and the bonding force between the wallpaper paper 102 and the cotton fiber layer 106 is enhanced. Therefore, when the addition amount of the penetrant is less than 1% by weight, the resin adhesive is weakened from penetrating deep into the cross-sectional area of the cotton fiber layer 106, and the interlayer between the wallpaper base 102 and the cotton fiber layer 106 There is a risk of peeling phenomenon, on the contrary, if the addition amount exceeds 2% by weight, there is a fear of weakening the components of the materials added together.

 The resin adhesive layer 104 is based on 25 to 35% by weight of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; Flame retardancy can also be provided to a wallpaper base material by adding 2-5 weight% of penetrants and 22-37 weight% of water, and forming it.

The reasons for the addition of the resin type, dispersant, and penetrant are the same as described above. However, the addition of aluminum hydroxide, magnesium hydroxide and calcium hydroxide bleeding imparts flame retardant properties, but if the amount is less than 21% by weight, the flame retardancy may be weakened. Although the properties are improved, there is a fear that the interlayer peeling phenomenon of the wallpaper may be caused by weakening the bonding strength of the materials added together.

In the above resin type, an aqueous biodegradable resin is a resin using a starch or an aliphatic polyester-based resin to help natural decomposition when disposed of.

In addition, the resin adhesive layer 104 may be formed by mixing 1 to 3% by weight of the aqueous foaming agent with respect to 90 to 97% by weight of the resin adhesive composition. The addition of the aqueous foaming agent expands the pores in the resin adhesive layer 104 due to the foaming of the aqueous foaming agent in the process of drying at a high temperature in the manufacture of the wallpaper, thereby releasing moisture quickly to prevent the interlayer peeling phenomenon of the wallpaper. In particular, the addition of the water-based foaming agent provides the flexibility of the wallpaper as well as the function of facilitating the release of the water contained in the adhesive paste during the construction of the wallpaper. Therefore, if the amount of the aqueous foaming agent added to the resin adhesive is less than 1% by weight, the foaming function of the foaming agent may be weakened. On the contrary, when the amount of the aqueous foaming agent is more than 3% by weight, the foaming force becomes large, making the volume of the wallpaper unnecessary. there is a problem.

In addition, jade, ocher, germanium, illite, elvan, and anion radiating materials are added to the resin adhesive composition forming the resin adhesive layer 104, thereby exhibiting far infrared ray emission and sterilizing ability useful for the human body when used as wallpaper. It can also release a large amount of negative ions to act as a functional wallpaper. The mixing ratio of the resin adhesive composition and the anion and the far infrared emitting material is 90: 10% by weight or 97: 3% by weight.

Step 2: Formation of Cotton Fiber Layer 106

After the application of the resin adhesive layer 104 is finished on the wallpaper base paper 102, the top surface of the resin adhesive layer 104 is either a cotton fiber fabric alone or a mixed fabric in which a natural or artificial material is mixed with cotton fiber. Place any one and put it together. Lamination of the wallpaper paper 102 and the cotton fiber layer 106 is achieved by the adhesive strength of the pre-coated resin adhesive, and after the lamination to complete the wallpaper through a common wallpaper manufacturing process.

 The reason for forming the cotton fiber layer 106 is to give a better texture and three-dimensional feeling to the wallpaper, the thickness of the cotton fiber layer to the resin adhesive layer 104 is 30 ~ 300g / ㎡ in basis weight (坪 量) It is desirable to achieve this.

The cotton fiber layer 106 laminated in this way may be formed using a cotton fiber fabric alone, or may be formed using a cotton fiber blend.

 Cotton fiber blended fabric is made by spinning 10 ~ 30% by weight of any one of biscosa and rayon, 20 ~ 60% by weight of resin made from synthetic resin or starch based on 30 ~ 50% by weight of cotton fiber. Can be.

In addition, the cotton fiber blended fabric is 10 to 30% by weight of any one of the biscosa and rayon yarn, with respect to 20 to 35% by weight of cotton fibers, martha, abaca fabrics, rice straw, perennial mycelium, Any one of the leaves and stems of seaweeds, herbaceous plants or a mixture of two or more thereof 10-20% by weight, 15-60% by weight of a resin made from synthetic resins or starches may be mixed and spun. .

The method of making the cotton fiber mixed fabric in the above uses a spinning method for making a general nonwoven fabric, so a separate description thereof will be omitted.

2 is a cross-sectional view showing another embodiment of the wallpaper according to the present invention.

The wallpaper 110 shown in Fig. 2 is different from the wallpaper 100 of Fig. 1 described above only in the configuration in which the transparent top coating layer 118 is provided on the top of the wallpaper. The configuration of the resin adhesive layer 114 and the cotton fiber layer 116 and the manufacturing method thereof are the same as those of the embodiment of FIG. 1 and the descriptions thereof are omitted to avoid overlapping descriptions.

Formation of the top coat layer 118 transparent to the cotton fiber layer 116 is achieved by the composition for the top coat composition as follows. In other words,

Emulsifier or 25 to 50% by weight of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous melamine resin, an aqueous urethane resin, and an aqueous lacquer and an aqueous biodegradable resin of an alcohol leaf 20 to 300 g / m2 of the top coat liquid prepared by adding 1 to 2 wt% of a surfactant-based penetrant, 3 to 5 wt% of a water repellent or water-soluble wax, 1 to 2 wt% of an antifoaming agent, and 41 to 70 wt% of water, respectively. On the cotton fiber layer 116, using any one of a comma coater, a rotary screen, a gravure printing copper plate, a bar kota method and an air knife method, such as the method of applying the resin adhesive in the wallpaper embodiment according to FIG. When apply | coated and dried, the wallpaper of the structure of FIG. 2 is completed. The reason for forming the transparent top coat layer 118 on the cotton fiber layer 116 is to form a transparent film on the cotton fiber layer 116, to prevent damage to the cotton fiber layer 116.

In addition, when forming the top coat layer 118, when the resin adhesive layer 114 is a mixture of an aqueous foaming agent with respect to the resin adhesive composition is used, the resin adhesive layer due to the foaming of the aqueous foaming agent in the high-temperature drying process of the wallpaper ( Moisture release is rapidly performed by expanding the pores of 114, thereby strengthening the bonding force of the top coat layer 118 and the resin adhesive layer 114, thereby preventing the peeling phenomenon between the top coat layer 118 and the resin adhesive layer 114. .

In addition, the addition amount of the resin, the penetrating agent, and the antifoaming agent has already been described in the embodiment of FIG. 1, and a separate description thereof is omitted in this embodiment.

However, the reason for adding 3 to 5% by weight of a water repellent or water-soluble wax not described in the embodiment of FIG. This is to prevent.

Therefore, if the added amount is less than 3% by weight, the water repellent function of the top coat liquid may be weakened. On the contrary, when the added amount exceeds 5% by weight, the water repellent effect is increased, but the binding force of the resin material added together is weakened to form a film. There is a risk of interference.

3 is a cross-sectional view showing another embodiment of the wallpaper according to the present invention.

The wallpaper 120 of this embodiment differs from the wallpaper 110 of FIG. 2 only in the case in which a pattern is provided on the top coat layer 128 through a print job or a live-action printing. 122), the structure of the resin adhesive layer 124, the cotton fiber layer 126 and the top coat layer 128 and the manufacturing method thereof are the same as in the embodiment of Figure 2 wallpaper, and a separate description thereof will be omitted here.

The method of forming the pattern layer 129 on the top coat layer 128 may use a variety of printing methods, that is, gravure printing method, rotary screen method, due diligence method. In addition, the configuration of the pattern layer 129 may be formed of any one of a general character, a pattern and a picture, or a mixture of these, the formation of the pattern layer 129 has a beautiful and high decorative characteristics of the wallpaper.

Figure 4 is a cross-sectional view showing another embodiment of the wallpaper according to the present invention.

The wallpaper 130 of this embodiment differs from the wallpaper 110 of FIG. 2 only in that the color synthetic resin layer 137 is provided between the top coat layer 138 and the cotton fiber layer 136. The structure of the other wallpaper base material 132, the resin adhesive layer 134, the cotton fiber layer 136, and the top coat layer 138 and the manufacturing method thereof are the same as in the embodiment of FIG. Description is omitted.

Formation of the color synthetic resin layer 137 on the cotton fiber layer 136 is achieved by the color synthetic resin composition is configured as follows. In other words,

Dispersant 1 to 2 wt% based on 30 to 50 wt% of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous urethane resin, an aqueous lacquer of an alcoholic leaf, or an aqueous biodegradable resin, or a mixture of two or more kinds thereof. 20 to 200 g / m 2 of the composition based on the solid content of 1% to 2% by weight of dye or pigment and 46 to 68% by weight of water, respectively, and the method of applying the resin adhesive in the wallpaper example according to FIG. Similarly, using any one of a comma coater, a rotary screen, a gravure printing copper plate, a barkota method, and an air knife method, it is applied to the cotton fiber layer 136 and dried, and then the top coat layer 138 is formed thereon and dried again. By doing so, the wallpaper of Fig. 4 according to the present embodiment is completed.

The reason why the color synthetic resin layer 137 is provided between the top coat layer 138 and the cotton fiber layer 136 in the wallpaper 130 according to the present embodiment is to maximize the texture expression of the cotton fiber layer 136.

In addition, the addition amount of the resin and the dispersant has already been described in the above-described embodiment of FIG. 1, and a separate description thereof is omitted in the present embodiment.

However, the reason for adding 1 to 2% by weight of the dye or pigment, which is not explained in the embodiment of FIG. 1, is to make the color appear more beautiful, but when the added amount is less than 1% by weight, the vividness of the color is lowered. On the contrary, when the added amount exceeds 2% by weight, the vividness of the color is increased, but the adhesive force of the resin material added together may be weakened, causing the color synthetic resin layer to easily fall off the cotton fiber layer.

The wallpaper of the present invention is of industrial value, which has a natural texture and a three-dimensional appearance, and has further advanced the wallpaper.

Although the preferred embodiments of the present invention have been described above, the scope of the present invention is not limited to only such specific embodiments, and the scope obvious to those skilled in the art to which the present invention belongs falls within the scope described in the claims of the present invention. It should be interpreted.

1 is a cross-sectional view showing an embodiment of the wallpaper according to the present invention,

2 is a cross-sectional view showing another embodiment of the wallpaper according to the present invention;

3 is a cross-sectional view showing another embodiment of the wallpaper according to the present invention;

Figure 4 is a cross-sectional view showing another embodiment of the crack wallpaper according to the present invention.

* Description of the symbols for the main parts of the drawings *

100,110,120,130: wallpaper

102,112,122,132: Wallpaper

104,114,124,134: Resin Adhesive Layer

106,116,126,136: cotton fiber layer

118,128,138: transparent top coat layer

129: Glyph Layer

137: color synthetic resin layer

Claims (42)

Wallpaper paper of any one of a white paper, a PET nonwoven fabric, and a biodegradable nonwoven fabric; A resin adhesive layer applied to an entire surface of the wallpaper base paper; And Wallpaper using cotton fibers that are integrally bonded to the upper surface of the resin adhesive layer and including a cotton fiber layer for imparting natural texture and three-dimensional feeling. The method according to claim 1, wherein the cotton fiber layer is cotton fiber alone, cotton fiber mixed with cotton fiber containing any one of the yarn (麻絲), abaca fiber (abaca fabrics), biscosa, rayon yarn, or cotton fiber Wallpaper using cotton fibers, characterized in that any one of the cotton fiber mixed fabric made of any one of pulp, rice straw, perennial aquatic plants, seaweeds, leaves and stems of herbal plants. The wallpaper using cotton fiber according to claim 1, wherein jade, loess, germanium, illite, elvan, and anion scavenger are further added to the resin adhesive layer. The method of claim 1, wherein the resin adhesive layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. Wallpaper using cotton fibers. The resin adhesive layer according to any one of claims 1 to 3, wherein any one or two or more of aqueous acrylic resin, aqueous EVA resin, aqueous PVA resin, aqueous polysol and aqueous biodegradable resin are mixed and mixed. %; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; The wallpaper using cotton fibers, characterized in that the impregnated with 2 to 5% by weight, 22 to 37% by weight of water to impart flame retardancy. The resin adhesive layer according to any one of claims 1 to 3, wherein the resin adhesive layer is 25 to 35 weight of a resin obtained by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin. %, Dispersant 0.1-1 wt%, calcium carbonate 20-25 wt%, magnesium hydroxide 5-10 wt%, aluminum hydroxide 10-15 wt%, antifoam 0.5-1 wt%, penetrant 1-2 wt% and water 11 ~ Wallpaper using cotton fibers, characterized in that the composition of 38% by weight. Wallpaper paper of any one of a white paper, a PET nonwoven fabric, and a biodegradable nonwoven fabric; A resin adhesive layer applied to an entire surface of the wallpaper base paper; Cotton fiber layer to be integrally bonded to the upper surface of the resin adhesive layer to give a natural texture and three-dimensional feeling; And Wall paper using a cotton fiber comprising a transparent top coat layer is applied thinly on the cotton fiber layer to protect the cotton fiber layer from damage. The method according to claim 7, wherein the cotton fiber layer is cotton fiber alone, cotton fiber mixed with cotton fiber containing any one of the yarn (麻絲), abaca fabric (abaca fabrics), biscotta, rayon yarn, or cotton fiber Wallpaper using cotton fibers, characterized in that any one of the cotton fiber mixed fabric made of any one of pulp, rice straw, perennial aquatic plants, seaweeds, leaves and stems of herbal plants. The wallpaper using cotton fibers according to claim 7, wherein the resin adhesive layer is obtained by mixing 1 to 3% by weight of an aqueous foaming agent with 90 to 97% by weight of the resin adhesive. 10. The wallpaper using cotton fiber according to claim 9, wherein jade, ocher, germanium, illite, elvan, and anion radiating material are further added to the resin adhesive layer. The resin of claim 10, wherein the top coat layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous melamine resin, an aqueous urethane resin, an alcoholic aqueous lacquer, and an aqueous biodegradable resin. 25 to 50% by weight, 1 to 2% by weight of penetrant of emulsifier or surfactant system, 3 to 5% by weight of water repellent or water-soluble wax, 1 to 2% by weight of antifoaming agent and 41 to 70% by weight of water Wallpaper using. The wallpaper using a cotton fiber according to claim 11, wherein any one of a pattern and a figure or a pattern in which they are mixed is installed on the top coat layer. The method of claim 7, wherein the resin adhesive layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. Wallpaper using cotton fibers. The resin adhesive layer according to any one of claims 7 to 12, wherein the resin adhesive layer is one of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. %, Dispersant 0.1-1 wt%, calcium carbonate 20-25 wt%, magnesium hydroxide 5-10 wt%, aluminum hydroxide 10-15 wt%, antifoam 0.5-1 wt%, penetrant 1-2 wt% and water 11 ~ Wallpaper using cotton fibers, characterized in that the composition of 38% by weight. The resin adhesive layer according to any one of claims 7 to 12, wherein any one or two or more of aqueous acrylic resin, aqueous EVA resin, aqueous PVA resin, aqueous polysol and aqueous biodegradable resin are mixed and mixed. %; 1 to 2% by weight of dispersant, calcium carbonate, aluminum hydroxide, magnesium hydroxide, calcium hydroxide hydrate any one or two or more of the composition composition 21 to 50% by weight; A wallpaper using cotton fibers, characterized by the composition of 2 to 5% by weight of the penetrant, 22 to 37% by weight of water to impart flame retardancy. Wallpaper paper of any one of a white paper, a PET nonwoven fabric, and a biodegradable nonwoven fabric; A resin adhesive layer applied to an entire surface of the wallpaper base paper; Cotton fiber layer to be integrally bonded to the upper surface of the resin adhesive layer to give a natural texture and three-dimensional feeling; A color synthetic resin layer applied on the cotton fiber layer to maximize the texture expression of the cotton fiber layer; And The wallpaper using a cotton fiber coated on the color synthetic resin layer comprising a top coat layer to protect the color synthetic resin layer from damage. The method according to claim 16, wherein the cotton fiber layer is cotton fiber fabric alone, cotton fiber mixed fabric containing any one of cotton yarn, acaca (abaca fabrics), biscosa, rayon yarn in cotton fiber, or cotton fiber Wallpaper using cotton fibers, characterized in that any one of cotton fiber blend fabric made by putting any one of pulp, rice straw, perennial aquatic plants, seaweeds, leaves and stems of herbal plants. The wallpaper using cotton fiber according to claim 16, wherein the resin adhesive layer is a mixture of 1 to 3% by weight of the aqueous foaming agent with 90 to 97% by weight of the resin adhesive. 19. The wallpaper using cotton fiber according to claim 18, wherein jade, ocher, germanium, illite, elvan, and anionic radiating material are further added to the resin adhesive layer. The resin of claim 19, wherein the top coat layer is a mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous melamine resin, an aqueous urethane resin, an aqueous lacquer of an alcoholic leaf, and an aqueous biodegradable resin. 25 to 50% by weight, 1 to 2% by weight of penetrant of emulsifier or surfactant system, 3 to 5% by weight of water repellent or water-soluble wax, 1 to 2% by weight of antifoaming agent and 41 to 70% by weight of water Wallpaper using. The resin composition of claim 20, wherein the color synthetic resin layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous urethane resin, an aqueous lacquer of an alcohol type, and an aqueous biodegradable resin. A wallpaper using cotton fibers, characterized in that the composition is composed of weight percent, dispersant 1-2 wt%, dye or pigment 1-2 wt% and water 46-68 wt%. 22. The cotton according to any one of claims 16 to 21, wherein the resin adhesive layer is a mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. Wallpaper using fibers. 22. The resin adhesive layer according to any one of claims 16 to 21, wherein the resin adhesive layer is one of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. %, Dispersant 0.1-1% by weight, calcium carbonate 20-25% by weight, magnesium hydroxide 5-10% by weight, aluminum hydroxide 10-15% by weight, defoamer 0.5-1% by weight, penetrant 1-2% by weight and water 11 Wallpaper using cotton fibers, characterized in that the composition of ~ 38% by weight. The resin adhesive layer according to any one of claims 16 to 21, wherein any one or two or more of aqueous acrylic resins, aqueous EVA resins, aqueous PVA resins, aqueous polysols, and aqueous biodegradable resins are mixed. %; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; The wallpaper using cotton fibers, characterized in that the impregnated with 2 to 5% by weight, 22 to 37% by weight of water to impart flame retardancy. Forming a resin adhesive layer by applying an adhesive composed of a resin to an upper surface of any one of a white paper, a PET nonwoven fabric and a biodegradable nonwoven fabric with a resin composition of 30 to 200 g / m 2; Cotton fiber fabric is placed on the upper surface of the resin adhesive layer alone, or any one of the blended fabric mixed with a natural material or artificial material in the cotton fiber and then laminated together to form a cotton fiber layer giving a natural texture and three-dimensional step; And  20 to 300 g / ㎡ applied to the cotton fiber layer of the resin coating mainly composed of a resin coating method comprising the step of forming a top coat layer to protect the cotton fiber layer from damage. The cotton fiber blending fabric of claim 25, wherein the cotton fiber blended fabric is cotton fiber blended fabric containing any one of cotton yarn, abaca fabrics, bisco yarn, and rayon yarn, or pulp cotton wool. , Rice straw, perennial herbaceous, seaweed, herb plant leaves and stems of any one of the cotton fiber blend fabric made by putting any one of the fabric of the wallpaper using cotton fibers, characterized in that. The method according to claim 25, wherein the resin adhesive layer comprises a step of mixing 1 to 3% by weight of the aqueous foaming agent to 90 to 97% by weight of the resin adhesive. The method of claim 25, wherein the resin adhesive layer further comprises the step of adding jade, ocher, germanium, illite, elvan, and anionic radiating material. 29. The resin according to claim 28, wherein the top coat layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous melamine resin, an aqueous urethane resin, an alcoholic aqueous lacquer, and an aqueous biodegradable resin. 25 to 50% by weight, 1 to 2% by weight of penetrant of emulsifier or surfactant system, 3 to 5% by weight of water repellent or water-soluble wax, 1 to 2% by weight of antifoaming agent and 41 to 70% by weight of water Method of producing a wallpaper using. 30. The method of claim 29, further comprising the step of installing any one of the patterns and pictures or a mixture of them on the top coat layer. The cotton according to any one of claims 25 to 30, wherein the resin adhesive layer is a mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. Method for producing wallpaper using fibers. The resin adhesive layer according to any one of claims 25 to 30, wherein the resin adhesive layer is one of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. %, Dispersant 0.1-1%, calcium carbonate 20-25%, magnesium hydroxide 5-10%, aluminum hydroxide 10-15%, antifoam 0.5-1%, penetrant 1-2%, water 11-11% Method for producing a wallpaper using cotton fibers, characterized in that the composition of 38% by weight. The resin adhesive layer according to any one of claims 25 to 30, wherein any one or two or more of aqueous acrylic resins, aqueous EVA resins, aqueous PVA resins, aqueous polysols, and aqueous biodegradable resins are mixed. %; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; A method for producing a wallpaper using cotton fibers, characterized in that the impregnated with 2 to 5% by weight, 22 to 37% by weight of water to impart flame retardancy. Forming a resin adhesive layer by applying an adhesive composed of a resin to an upper surface of any one of a white paper, a PET nonwoven fabric and a biodegradable nonwoven fabric with a resin composition of 30 to 200 g / m 2; Cotton fiber fabric is placed on the upper surface of the resin adhesive layer alone, or any one of the blended fabric mixed with a natural material or artificial material in the cotton fiber and then laminated together to form a cotton fiber layer giving a natural texture and three-dimensional step; Forming a color composite resin layer for maximizing the texture expression of the cotton fiber layer by applying 20 to 200 g / m 2 of a color synthetic resin composition formed by mixing resin with the resin on the cotton fiber layer; And  The method of manufacturing a wallpaper using cotton fibers comprising the step of forming a top coating layer to protect the cotton fiber layer by applying 20 ~ 300g / ㎡ to the transparent coating liquid mainly composed of the resin material on the color synthetic resin layer. 35. The method according to claim 34, wherein the cotton fiber blend fabric, cotton fiber blended fabric containing any one of cotton yarn, acaca (abaca fabrics), biscosa, rayon yarn, or pulp cotton wool , Rice straw, perennial herbaceous, seaweed, herb plant leaves and stems of any one of the cotton fiber blend fabric made by putting any one of the fabric of the wallpaper using cotton fibers, characterized in that. 35. The method of claim 34, wherein the resin adhesive layer comprises a step of mixing 1 to 3 wt% of an aqueous foaming agent in 90 to 97 wt% of the resin adhesive. 37. The method of claim 36, wherein the resin adhesive layer comprises adding jade, ocher, germanium, illite, elvan, and anionic radiating material. The resin according to claim 37, wherein the transparent coating layer is formed by mixing one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous melamine resin, an aqueous urethane resin, an alcoholic aqueous lacquer, and an aqueous biodegradable resin. 25 to 50% by weight, 1 to 2% by weight of penetrant of emulsifier or surfactant system, 3 to 5% by weight of water repellent or water-soluble wax, 1 to 2% by weight of antifoaming agent and 41 to 70% by weight of water Method of producing a wallpaper using. 35. The resin of claim 34, wherein the color synthetic resin layer is formed by mixing any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous urethane resin, an aqueous lacquer of an alcohol type, and an aqueous biodegradable resin. Method for producing a wallpaper using cotton fibers, characterized in that the composition by weight, 1-2% by weight of dispersant, 1-2% by weight of dye or pigment and 46-68% by weight of water. 40. The method according to any one of claims 34 to 39, wherein the resin adhesive layer is a mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin. Method for producing wallpaper using cotton fibers. 40. The weight of the resin adhesive layer according to any one of claims 34 to 39, wherein the resin adhesive layer is a mixture of any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol and an aqueous biodegradable resin. %, Dispersant 0.1-1%, calcium carbonate 20-25%, magnesium hydroxide 5-10%, aluminum hydroxide 10-15%, antifoam 0.5-1%, penetrant 1-2%, water 11-11% Method for producing a wallpaper using cotton fibers, characterized in that the composition of 38% by weight. The resin adhesive layer according to any one of claims 34 to 39, wherein any one or two or more of an aqueous acrylic resin, an aqueous EVA resin, an aqueous PVA resin, an aqueous polysol, and an aqueous biodegradable resin is mixed. %; 1 to 2% by weight of a dispersant, a mixture of calcium carbonate, aluminum hydroxide, magnesium hydroxide and calcium hydroxide, or any one or two or more thereof 21 to 50% by weight; A method for producing a wallpaper using cotton fibers, characterized in that the impregnated with 2 to 5% by weight, 22 to 37% by weight of water to impart flame retardancy.

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