KR20100030016A - Method for manufacturing semiconductor device - Google Patents

Method for manufacturing semiconductor device Download PDF

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Publication number
KR20100030016A
KR20100030016A KR1020080088767A KR20080088767A KR20100030016A KR 20100030016 A KR20100030016 A KR 20100030016A KR 1020080088767 A KR1020080088767 A KR 1020080088767A KR 20080088767 A KR20080088767 A KR 20080088767A KR 20100030016 A KR20100030016 A KR 20100030016A
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KR
South Korea
Prior art keywords
gate
hard mask
layer
mask layer
forming
Prior art date
Application number
KR1020080088767A
Other languages
Korean (ko)
Inventor
김현정
Original Assignee
주식회사 하이닉스반도체
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Publication date
Application filed by 주식회사 하이닉스반도체 filed Critical 주식회사 하이닉스반도체
Priority to KR1020080088767A priority Critical patent/KR20100030016A/en
Publication of KR20100030016A publication Critical patent/KR20100030016A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76897Formation of self-aligned vias or contact plugs, i.e. involving a lithographically uncritical step
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/823437MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type with a particular manufacturing method of the gate conductors, e.g. particular materials, shapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/823468MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type with a particular manufacturing method of the gate sidewall spacers, e.g. double spacers, particular spacer material or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/823475MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type interconnection or wiring or contact manufacturing related aspects

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)

Abstract

PURPOSE: A method for manufacturing a semiconductor device is provided to prevent a short-circuit between adjacent gates due to the inclination of the gates by forming a thin hard mask on a upper side of the gates in order to reduce an aspect ratio. CONSTITUTION: Gates(112) including a first gate hard mask layer pattern(110a) is formed on the upper side of a semiconductor substrate(100). A spacer layer(114) is formed on the semiconductor substrate on which the gates are formed. A second gate hard mask layer pattern(110c) is formed to be overlapped with the first gate hard mask pattern on the upper side of the spacer layer.

Description

Manufacturing method of semiconductor device {METHOD FOR MANUFACTURING SEMICONDUCTOR DEVICE}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a semiconductor device, and more particularly, to a method for forming a gate of a semiconductor device.

In general, a semiconductor device includes a plurality of unit cells therein. As semiconductor devices are highly integrated, semiconductor devices must be formed at a high density on a predetermined cell area, thereby decreasing the size of unit devices, for example, transistors and capacitors.

In particular, in semiconductor memory devices such as DRAM (Dynamic Random Access Memory), as the design rule is reduced, the size of semiconductor devices formed inside the cell is gradually decreasing.

Therefore, more patterns must be formed within a limited cell area in order to ensure the desired memory capacity, so the critical dimension of the pattern is reduced and the height of the pattern is increased, consequently the aspect ratio continues. Will increase.

1 is a view showing a method of manufacturing a semiconductor device according to the prior art, (a) is a plan view, (b) and (c) is a cross-sectional view taken along the line AA 'of (a).

Referring to FIG. 1, an isolation layer 14 defining an active region 12 is formed in a semiconductor substrate 10. Next, the gate electrode layer 16a, the gate metal layer 16b, and the gate hard mask layer 16c are formed on the semiconductor substrate 10. Next, the gate 16 is formed by etching the gate hard mask layer 16c, the gate metal layer 16b, and the gate electrode layer 16a by a photolithography process using a gate mask (not shown).

However, as the semiconductor devices are highly integrated, the line width of the gate 16 decreases, so that the aspect ratio of the gate 16 increases. Therefore, as illustrated in FIG. 1C, when the gate 16 is inclined, the short gate B of the neighboring gate 16 is caused. In this case, there is a problem that it is difficult to proceed with the subsequent process, the device can not be implemented normally. In order to solve this problem, reducing the thickness of the gate hard mask layer 16c may damage the gate metal layer 16b while losing the gate hardmask layer 16c during the subsequent landing plug contact process.

The present invention has the following object.

First, it is possible to prevent the phenomenon that the gate is inclined and shorted with the neighboring gate during the etching process for forming the gate by reducing the aspect ratio by forming the hard mask layer on the gate to a low thickness.

Second, after the gate is formed, a gate hard mask layer is separately formed on the gate so as to overlap the gate, thereby preventing damage to the gate due to loss of the gate hard mask layer during the landing plug contact forming process.

A method of manufacturing a semiconductor device according to the present invention includes forming a gate including a first gate hard mask layer pattern on a semiconductor substrate; Forming a spacer layer on the semiconductor substrate including the gate; And forming a second gate hard mask layer pattern on the spacer layer so as to overlap the first gate hard mask layer pattern.

The forming of the gate may include forming a gate electrode layer, a gate metal layer, and the first gate hard mask layer on the semiconductor substrate; And etching the first gate hard mask layer, the gate metal layer, and the gate electrode layer by a photolithography process using a gate mask.

The spacer layer may be formed of the same material as the first gate hard mask layer pattern, and after the forming of the spacer layer, forming a first insulating layer on the spacer layer. And planarizing etching the first insulating layer until the spacer layer is exposed.

The forming of the second gate hard mask layer pattern may include forming a second gate hard mask layer on the first insulating layer and the spacer layer; Forming a photoresist pattern on the second gate hard mask layer to expose the first insulating layer; Etching the first insulating layer using the photoresist pattern as an etching mask; And removing the photoresist pattern.

The method may further include forming a second insulating film on the first insulating film and the second hard mask layer pattern; Planarization etching the second insulating layer until the second hard mask layer pattern is exposed; Etching the second insulating film, the first insulating film, and the spacer film to form a landing plug contact hole exposing the semiconductor substrate; And filling a conductive film in the landing plug contact hole to form a landing plug contact.

The present invention provides the following effects.

First, by forming the hard mask layer on the gate to a low thickness to reduce the aspect ratio, it provides an effect that can prevent the gate is inclined and short-circuit with the neighboring gate during the etching process for forming the gate.

Second, after the gate is formed, a gate hard mask layer is separately formed on the gate so as to overlap the gate, thereby providing an effect of preventing damage to the gate due to loss of the gate hard mask layer during the landing plug contact forming process.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

2A to 2H are diagrams illustrating a method of manufacturing a semiconductor device according to the present invention, (a) is a plan view, and (b) is a cross-sectional view taken along the line C-C 'of (a).

Referring to FIG. 2A, an isolation layer 104 defining an active region 102 is formed in the semiconductor substrate 100. Next, a gate electrode layer (not shown), a gate metal layer (not shown), and a first gate hard mask layer (not shown) are formed on the semiconductor substrate 100. Here, the first gate hard mask layer is preferably formed at a lower height than the conventional gate hard mask layer 16c (see FIG. 1). The gate electrode layer is preferably formed of a polysilicon layer, the gate metal layer is formed of a tungsten (W) layer, and the first gate hard mask layer is formed of a nitride film.

Next, the first gate hard mask layer, the gate metal layer, and the gate electrode layer are etched by a photolithography process using a gate mask (not shown) to form the first gate hard mask layer pattern 110a, the gate metal layer pattern 108, and the gate electrode layer. Pattern 106 is formed. As a result, the gate 112 is formed. Here, since the height of the first gate hard mask layer is lowered, the aspect ratio of the gate 112 is reduced compared to the related art, and thus, the gate 112 may be prevented from falling during the photolithography process using the gate mask.

Referring to FIG. 2B, a spacer layer 114 is formed on the semiconductor substrate 100 including the gate 112. Here, the spacer layer 114 is to prevent a short between the landing plug contact and the gate 112 to be formed in a subsequent process, and is preferably formed of the same material as the first gate hard mask layer pattern 110a.

Referring to FIG. 2C, the first insulating layer 116 is formed on the spacer layer 114, and the first insulating layer 116 is planarized until the spacer layer 114 is exposed. Here, the first insulating layer 116 is buried between the gates 112 to support the gates 112 so as not to fall, and the etching layer and the spacer layer 114 and the first gate hard mask layer pattern 110a are selected. It is preferable to form with a material with a difference, for example, an oxide film.

Referring to FIG. 2D, a second gate hard mask layer 110b is formed on the first insulating layer 116 and the spacer layer 114. Here, the second gate hard mask layer 116b is preferably formed of the same material as the first gate hard mask layer pattern 110a.

The thickness of the second gate hard mask layer 116b is the sum of the thicknesses of the second gate hard mask layer 116b, the spacer layer 114, and the first gate hard mask layer pattern 110a. The thickness is adjusted to be equal to the thickness of the hard mask layer 16c (see FIG. 1).

Referring to FIG. 2E, a photoresist pattern 118 exposing the first insulating layer 116 is formed on the second gate hard mask layer 110b.

Referring to FIG. 2F, the second gate hard mask layer 110b is etched using the photoresist pattern 118 as an etch mask to form the second gate hard mask layer pattern 110c.

Referring to FIG. 2G, the photoresist layer pattern 118 is removed, and a second insulation layer 120 is formed on the second gate hard mask layer pattern 110c and the first insulation layer 116. Next, the second insulating layer 120 is planarized and etched until the second gate hard mask layer pattern 110c is exposed.

Referring to FIG. 2H, the second insulating layer 120, the first insulating layer 116, and the spacer layer 114 are etched to expose the semiconductor substrate 100 by a photolithography process using a landing plug contact mask (not shown). Landing plug contact holes (not shown) are formed. Here, since the second gate hard mask layer pattern 110c is formed thick in the landing plug contact hole forming process, the lower gate 112 may be prevented from being damaged.

Next, a conductive film (not shown) is formed on the entire surface including the landing plug contact hole, and the landing film contact 122 is formed by planarizing etching of the conductive film until the second gate hard mask layer pattern 110c is exposed. .

In addition, a preferred embodiment of the present invention is for the purpose of illustration, those skilled in the art will be able to various modifications, changes, substitutions and additions through the spirit and scope of the appended claims, such modifications and changes are the following claims It should be seen as belonging to a range.

1 is a view showing a method for manufacturing a semiconductor device according to the prior art.

2A to 2H illustrate a method of manufacturing a semiconductor device according to the present invention.

Claims (6)

Forming a gate including a first gate hard mask layer pattern on the semiconductor substrate; Forming a spacer layer on the semiconductor substrate including the gate; And Forming a second gate hard mask layer pattern on the spacer layer to overlap the first gate hard mask layer pattern Method of manufacturing a semiconductor device comprising a. The method of claim 1, wherein the forming of the gate Forming a gate electrode layer, a gate metal layer, and the first gate hard mask layer on the semiconductor substrate; And Etching the first gate hard mask layer, the gate metal layer, and the gate electrode layer by a photolithography process using a gate mask Method of manufacturing a semiconductor device comprising a. The method of claim 1, wherein the spacer layer is formed of the same material as the first gate hard mask layer pattern. The method of claim 1, wherein after forming the spacer film Forming a first insulating film on the spacer film; And Planar etching the first insulating layer until the spacer layer is exposed Method of manufacturing a semiconductor device further comprising. The method of claim 4, wherein the forming of the second gate hard mask layer pattern is performed. Forming a second gate hard mask layer on the first insulating film and the spacer film; Forming a photoresist pattern on the second gate hard mask layer to expose the first insulating layer; Etching the first insulating layer using the photoresist pattern as an etching mask; And Removing the photoresist pattern Method of manufacturing a semiconductor device comprising a. The method of claim 4, wherein Forming a second insulating film on the first insulating film and the second hard mask layer pattern; Planarization etching the second insulating layer until the second hard mask layer pattern is exposed; Etching the second insulating film, the first insulating film, and the spacer film to form a landing plug contact hole exposing the semiconductor substrate; And Filling a conductive film in the landing plug contact hole to form a landing plug contact Method of manufacturing a semiconductor device further comprising.
KR1020080088767A 2008-09-09 2008-09-09 Method for manufacturing semiconductor device KR20100030016A (en)

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KR1020080088767A KR20100030016A (en) 2008-09-09 2008-09-09 Method for manufacturing semiconductor device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160009754A (en) * 2014-07-16 2016-01-27 삼성전자주식회사 Method for manufacturing a semiconductor device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160009754A (en) * 2014-07-16 2016-01-27 삼성전자주식회사 Method for manufacturing a semiconductor device

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