KR20100028631A - Process for manufacturing connector - Google Patents
Process for manufacturing connector Download PDFInfo
- Publication number
- KR20100028631A KR20100028631A KR1020107000240A KR20107000240A KR20100028631A KR 20100028631 A KR20100028631 A KR 20100028631A KR 1020107000240 A KR1020107000240 A KR 1020107000240A KR 20107000240 A KR20107000240 A KR 20107000240A KR 20100028631 A KR20100028631 A KR 20100028631A
- Authority
- KR
- South Korea
- Prior art keywords
- contact
- socket
- carrier
- connector
- resin
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
- H01R12/716—Coupling device provided on the PCB
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/71—Coupling devices for rigid printing circuits or like structures
- H01R12/72—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures
- H01R12/73—Coupling devices for rigid printing circuits or like structures coupling with the edge of the rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
Description
The present invention relates to a method for manufacturing a connector.
Background Art Conventionally, connectors such as those in Japanese Patent Laid-Open No. 2004-55463 are known as connectors for connecting a connector such as a hard printed wiring board and a flexible flexible printed wiring board to each other. have. This kind of connector consists of a socket and a header. The socket is composed of a resin socket body and a metal socket contact. The header is composed of a header body made of resin and a header contact made of metal. In this type of connector, the contact (pitch) between the contacts is very narrow, about 0.4 mm, and the height when the socket and the header are connected is very low, about 0.9 mm.
On the other hand, as a manufacturing method of the connector which consists of a resin material and a metal material, inserting (inserting) and forming a contact at the time of forming a body is generally performed. For example, in the connector disclosed in Japanese Patent Laid-Open No. 2004-55463, a header is manufactured by insert molding a header contact and a header body.
However, in the case of a connector with a narrow pitch between each contact, it was difficult to position a plurality of contact groups in a mold to be molded, so that it was difficult to increase the production speed of the connector. Here, conventionally, as a manufacturing method of this kind of connector, as shown in Figs. 11A to 11C, a
In addition, as for such a contact, expensive plating, such as gold plating, is normally applied. Conventionally, since the contact 81b which is known to be discarded in advance is not required to be plated, it is conceivable to apply plating to each contact after cutting the unnecessary contact 81b. However, since the space | interval between each
The present invention aims at improving the manufacturing method of a connector, and more particularly, in order to solve the above problems, it is possible to increase the production speed of the connector and to provide a method for producing the connector which can be used without waste of contact. For the purpose of
In order to achieve the above object, the connector manufacturing method of the present invention is a connector comprising a resin body and a metal contact fixed in parallel to a contact mounting portion provided on the body at predetermined intervals. In the manufacturing method of the said body, the said body is shape | molded by dividing into a primary shaping | molding process and a secondary shaping | molding process, and the said contact is plurality by the same number and spacing as the number and space | interval which are fixed to the said contact attachment part. The metal carrier is supplied in parallel with the metal carrier, and in the first molding process, the metal carrier is arranged such that the contact is disposed at a predetermined position in the vicinity of the body base and a plurality of body bases. And a resin carrier having a contact fixing part for temporarily fixing the molded body is integrally formed, and the metal carrier is attached to the contact fixing part of the resin carrier before the secondary molding process. And a positioning step of placing the contact at a predetermined position of the body base by temporarily fixing the air. In the secondary molding step, the body base and the contact positioned by the positioning step are divided into two. Positioning in the cavity of the molding die, and by injecting the molten resin into the cavity is characterized in that the body fixing portion which is integral with the body base to form the body.
In the manufacturing method of the connector of this invention, the said body is divided into primary shaping | molding process and secondary shaping | molding process, and shaping | molding is performed. In the primary molding step, the resin carrier is molded together with the body base. In the positioning step, the contact is placed at a predetermined position of the body base part by temporarily fixing the metal carrier to the fixing part of the resin carrier. In the secondary molding step, the contact of the resin carrier is placed in the secondary molding mold while the metal carrier is temporarily fixed by the fixing part. In this way, since the contact is arranged at a predetermined position of the body base by temporarily fixing the metal carrier to the fixing portion of the resin carrier integrally formed with the body base, within the secondary molding mold. It is not necessary to place the contact at a predetermined position. For this reason, when assembling the contact to the body base, even when assembling automatically by an assembling apparatus or even when assembling by human hand, the second molding mold is not hindered, so the workability is good. .
Further, the contacts are supplied in a state of being connected to the metal carriers in parallel in a number and interval equal to the number and interval when fixed to the contact mounting portion. That is, the number required for each connector is connected to the metal carrier and supplied. For this reason, since the said metal carrier may be cut by the required number after embossing the said contact from a metal plate and plating is performed, it is not necessary to discard a plated contact.
Moreover, in the manufacturing method of the connector of this invention, the said metal carrier is provided with the latching tank which protrudes toward the contact fixing part of the said resin carrier, and the latching tank is attached to the contact fixing part of the said resin carrier. It is preferable to include a to-be-engaged part to be latched, and to hold the said locking tank and the said to-be-engaged part in the said positioning process. Thus, by providing the locking cage and the latched portion, the operation is facilitated when the metal carrier is placed at a predetermined position of the resin carrier, thereby enabling accurate positioning.
Moreover, in the manufacturing method of the connector of this invention, the said metal carrier has the through-hole which penetrates the front and back, and the said resin carrier fits the through-hole of the said metal carrier to the said contact fixing part. It is preferable to provide a fitting protrusion to be combined, and to fit the said through-hole and the said fitting protrusion in the said positioning process. In this manner, even when the through hole and the fitting protrusion are provided, the operation is facilitated when the metal carrier is placed at a predetermined position of the resin carrier, thereby enabling accurate positioning.
According to the connector manufacturing method of the present embodiment, in the contact forming step, it is possible to use all the contacts without discarding the plated contacts as in the prior art. Therefore, as compared with the conventional manufacturing method of the connector, it is possible to reduce the manufacturing cost.
BRIEF DESCRIPTION OF THE DRAWINGS Explanatory drawing which shows the connector manufactured by the manufacturing method of this embodiment.
2 is an explanatory view showing a socket body of the connector socket of FIG.
3 is an explanatory view showing a connector socket of FIG.
4 is an explanatory diagram showing a socket contact used in the present invention.
5 is an explanatory diagram showing a state of a contact in a contact forming step;
6 is an explanatory view showing a molded article in a primary molding step;
7 is an explanatory diagram showing a state of each member in the positioning step;
8 is a bottom view showing an upper mold of a secondary molding mold in a secondary molding process.
9 is a plan view showing a lower mold of the secondary molding mold in the secondary molding process.
10 is an explanatory diagram showing a molded article in a secondary molding step;
11 is an explanatory diagram showing a method for manufacturing a conventional contact.
Next, an example of embodiment of the connector manufacturing method of this invention is demonstrated with reference to FIGS. 1 is an explanatory diagram showing a connector manufactured by the manufacturing method of the present embodiment. 2 is an explanatory view showing a socket body of the connector socket of FIG. 3 is an explanatory view showing a connector socket of FIG. 1. 4 is an explanatory diagram showing a socket contact of a socket for a connector used in the present invention. 5 is an explanatory view showing a state of a contact in a contact forming step. 6 is an explanatory view showing a molded article in the primary molding step. 7 is an explanatory diagram showing a state of each member in the positioning step. 8 is a bottom view showing an upper mold of a secondary molding mold in the secondary molding process. 9 is a plan view showing the lower mold of the secondary molding mold in the secondary molding process. 10 is an explanatory view showing a molded article in a secondary molding step.
The
As shown in FIG. 1, the
The socket
The socket
As shown in FIGS. 3D and 4, the
Moreover, the
In the step before the
Next, the manufacturing method of the said
The socket contact forming step includes a press step of punching the
First, in the pressing step, as shown in FIGS. 5A and 5B, the
Next, in the plating process, gold plating is applied to the required location of the
Next, as shown in FIG. 5C, the plurality of
Next, the primary shaping | molding process of shaping | molding the socket
Next, an assembly process is demonstrated. In this assembling step, a step of assembling the
In this assembly process, the
Next, the secondary molding process will be described. This secondary molding step is performed using the
In the secondary molding step, the
Next, the secondary
Thus, according to the manufacturing method of the connector of this embodiment, in the contact formation process, it is possible to use all the contacts, without discarding the plated contact like conventionally. Therefore, as compared with the conventional manufacturing method of the connector, it is possible to reduce the manufacturing cost.
In addition, according to the connector manufacturing method of the present embodiment, the
In addition, since it is possible to assemble the socket
In addition, in the said embodiment, although the manufacturing method of the
Moreover, in the said embodiment, although the method of inserting (inserting) the
1
11: Socket body (body) 12: Socket body base (body base)
13: Socket body fixing part (body fixing part) 22: Contact mounting part
25:
30: socket contact (contact) 35: metal carrier
70: secondary molding mold 73: cavity
Claims (3)
The body is formed by dividing into a primary molding process and a secondary molding process,
The contacts are supplied in a state of being connected to the metal carrier in a plurality of parallel in the same number and interval as the number and interval when fixed to the contact mounting portion,
In the primary molding step, a plurality of body bases and a contact fixing part for temporarily fixing the metal carrier so that the contact is disposed at a predetermined position in the vicinity of the body bases are provided. The resin carrier is integrally molded,
And a positioning step of arranging the contact at a predetermined position of the body base by temporarily fixing the metal carrier to the contact fixing part of the resin carrier before the secondary molding step,
In the secondary molding step, the body base and the contact positioned by the positioning step are positioned in the cavity of the secondary molding mold, and the molten resin is injected into the cavity to be integrated with the body base. The method of manufacturing a connector, characterized in that for forming a body fixing portion of the body.
The metal carrier includes a locking jaw protruding toward the contact fixing portion of the resin carrier, and a locking portion on which the locking jaw is latched on the contact fixing portion of the resin carrier. and,
The manufacturing method of a connector, characterized in that for holding the engagement tank and the to-be-engaged portion in the positioning step.
The metal carrier has a through hole penetrating the front and back,
The resin carrier has a fitting protrusion for fitting the through hole of the metal carrier to the contact fixing portion,
And the through hole and the fitting projection are fitted in the positioning step.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2007/062797 WO2009001436A1 (en) | 2007-06-26 | 2007-06-26 | Process for manufacturing connector |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20100028631A true KR20100028631A (en) | 2010-03-12 |
KR101083987B1 KR101083987B1 (en) | 2011-11-16 |
Family
ID=40185270
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020107000240A KR101083987B1 (en) | 2007-06-26 | 2007-06-26 | Process for manufacturing connector |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP4839492B2 (en) |
KR (1) | KR101083987B1 (en) |
CN (1) | CN101689742B (en) |
WO (1) | WO2009001436A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200080793A (en) * | 2018-12-27 | 2020-07-07 | (주)우주일렉트로닉스 | Carrier Structure of Connector Apparatus |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6153443B2 (en) * | 2013-10-08 | 2017-06-28 | Jx金属株式会社 | Manufacturing method of band member with terminal row, band member with terminal row and mold |
JP6105019B1 (en) * | 2015-10-06 | 2017-03-29 | 株式会社フジクラ | Electronic component manufacturing method and manufacturing apparatus |
CN107359494A (en) * | 2017-07-14 | 2017-11-17 | 东莞市进茂电子有限公司 | A kind of highdensity high speed connector manufacture method |
KR102077162B1 (en) * | 2017-11-28 | 2020-02-13 | (주)산쇼코리아 | Injection apparatus for manufacturing a connector |
TWI694916B (en) * | 2018-05-04 | 2020-06-01 | 于國基 | Metal tape for aiding insert molding process |
JP2022182230A (en) * | 2021-05-28 | 2022-12-08 | 日本航空電子工業株式会社 | Connector and manufacturing method of connector |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59111286A (en) * | 1982-12-15 | 1984-06-27 | ソニー株式会社 | Connector and method of producing same |
FR2647468B1 (en) * | 1989-05-29 | 1992-03-13 | Solvay | CHASSIS FOR PRESSURE FILTER TYPE ELECTROLYSIS AND PRESSURE FILTER TYPE ELECTROLYSERS |
US5915976A (en) * | 1997-02-06 | 1999-06-29 | Hon Hai Precision Ind. Co., Ltd. | High speed connector |
JP2000058166A (en) * | 1998-07-31 | 2000-02-25 | Fujitsu Takamisawa Component Ltd | Connector and its manufacture |
JP2001035571A (en) * | 1999-07-16 | 2001-02-09 | Meio Kasei:Kk | Narrow pitch terminal connector and molding method therefor |
JP3493379B2 (en) * | 2000-04-14 | 2004-02-03 | 日本航空電子工業株式会社 | SMT connector and method of manufacturing the same |
JP3969229B2 (en) * | 2002-07-23 | 2007-09-05 | 松下電工株式会社 | connector |
KR100511180B1 (en) * | 2003-02-19 | 2005-08-30 | 재영솔루텍 주식회사 | Production method of electric-connector |
JP2006202644A (en) * | 2005-01-21 | 2006-08-03 | Jst Mfg Co Ltd | Shell for electrical connector, electrical connector, and method of manufacturing same |
-
2007
- 2007-06-26 JP JP2009520237A patent/JP4839492B2/en not_active Expired - Fee Related
- 2007-06-26 CN CN200780053479.3A patent/CN101689742B/en not_active Expired - Fee Related
- 2007-06-26 KR KR1020107000240A patent/KR101083987B1/en not_active IP Right Cessation
- 2007-06-26 WO PCT/JP2007/062797 patent/WO2009001436A1/en active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200080793A (en) * | 2018-12-27 | 2020-07-07 | (주)우주일렉트로닉스 | Carrier Structure of Connector Apparatus |
Also Published As
Publication number | Publication date |
---|---|
CN101689742A (en) | 2010-03-31 |
KR101083987B1 (en) | 2011-11-16 |
WO2009001436A1 (en) | 2008-12-31 |
CN101689742B (en) | 2011-11-30 |
JPWO2009001436A1 (en) | 2010-08-26 |
JP4839492B2 (en) | 2011-12-21 |
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