JP2000058166A - Connector and its manufacture - Google Patents
Connector and its manufactureInfo
- Publication number
- JP2000058166A JP2000058166A JP10218067A JP21806798A JP2000058166A JP 2000058166 A JP2000058166 A JP 2000058166A JP 10218067 A JP10218067 A JP 10218067A JP 21806798 A JP21806798 A JP 21806798A JP 2000058166 A JP2000058166 A JP 2000058166A
- Authority
- JP
- Japan
- Prior art keywords
- contacts
- connector
- contact
- main body
- portions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、電気接続器に関
し、特に、一端の接点部、他端のリード部及び中間の固
定部をそれぞれに有する複数の接触子と、それら接触子
を整列させて相互絶縁状態に固定支持する本体とを具備
したコネクタに関する。さらに本発明は、そのようなコ
ネクタの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric connector, and more particularly, to a plurality of contacts each having a contact portion at one end, a lead portion at the other end, and an intermediate fixing portion, and aligning the contacts. And a body fixedly supported in a mutually insulated state. Furthermore, the present invention relates to a method for manufacturing such a connector.
【0002】[0002]
【従来の技術】近年、ノート形パーソナルコンピュータ
や携帯電話等の携帯可能な電子機器の分野では、機器の
小形化、薄形化に伴い、内蔵される各種電子部品の小形
化、低背化が要求されている。このような要求に従い、
例えば互いに略平行に配置される一対の回路基板同士を
電気的に接続するために使用される基板用コネクタにお
いても、基板上での専有面積の縮小や接続線路の増加を
目的とした接触子列の狭ピッチ化と同時に、接続時の両
基板間の間隔を狭めるべくコネクタ本体の低背化が進め
られている。2. Description of the Related Art In recent years, in the field of portable electronic devices such as notebook personal computers and mobile phones, various electronic components to be built therein have been reduced in size and height as devices have become smaller and thinner. Has been requested. According to such requirements,
For example, even in a board connector used for electrically connecting a pair of circuit boards arranged substantially in parallel with each other, a contact row for the purpose of reducing the occupied area on the board and increasing the number of connection lines are also used. At the same time as the pitch has been reduced, the height of the connector body has been reduced in order to reduce the distance between the two substrates during connection.
【0003】従来、この種のコネクタを低背化するに際
しては、雌雄いずれの構造においても通常寸法のコネク
タと同様に、電気絶縁性のコネクタ本体に形成した複数
の穴に複数の接触子をそれぞれ圧入固定する構成を採用
し、コネクタ本体及び接触子の寸法を可及的に縮小する
ことで対応している。また、複数の接触子を型内の所定
位置に整列配置した状態で樹脂材料の射出成形によりコ
ネクタ本体を形成し、それら接触子をコネクタ本体に密
に埋設してなるインサート成形構造を有した低背コネク
タも周知である。Conventionally, in order to reduce the height of this type of connector, a plurality of contacts are respectively provided in a plurality of holes formed in an electrically insulating connector body in both male and female structures, as in the case of a connector of normal size. A configuration is adopted in which the connector is press-fitted and fixed, and the dimensions of the connector body and the contacts are reduced as much as possible. In addition, a connector body is formed by injection molding of a resin material in a state in which a plurality of contacts are arranged and arranged at predetermined positions in a mold, and an insert molding structure having the contacts densely embedded in the connector body is provided. Back connectors are also well known.
【0004】これら低背形のコネクタにおいて、各接触
子は、その一端に接続相手コネクタの対応接触子に接触
する接点部を、他端に回路基板の回路に接続されるリー
ド部を、また接点部及びリード部に隣接してコネクタ本
体への固定部を備える。そして上記した圧入固定式接触
子を有するコネクタでは、複数の接触子の固定部をコネ
クタ本体の複数の穴のそれぞれに圧入することにより、
それら接触子の接点部及びリード部が所定位置に整列配
置される。また上記した埋設(インサート成形)式接触
子を有するコネクタでは、複数の接触子の固定部をコネ
クタ本体の成形時にコネクタ本体に一体的に埋設するこ
とにより、それら接触子の接点部及びリード部が所定位
置に整列配置される。In these low-profile connectors, each contact has, at one end, a contact portion that contacts a corresponding contact of a mating connector, the other end has a lead portion that is connected to a circuit on a circuit board, and a contact portion. A fixing portion for fixing to the connector body is provided adjacent to the portion and the lead portion. And in the connector having the above-described press-fit fixed contact, by pressing the fixing portions of the plurality of contacts into each of the plurality of holes of the connector body,
The contact portions and the lead portions of the contacts are arranged at predetermined positions. Further, in the connector having the above-mentioned buried (insert molding) type contact, the fixed portions of the plurality of contacts are integrally buried in the connector main body at the time of molding the connector main body, so that the contact portions and the lead portions of the contacts are formed. It is arranged at a predetermined position.
【0005】ところで、上記種類のコネクタでは、接続
相手コネクタへの接続時に、各接触子の接点部が弾性変
形して接続相手コネクタの対応接触子に接触する構成を
有する場合がある。このような構成は、特に雌形すなわ
ちジャック形のコネクタにおいて広く採用されている。
この場合、コネクタ同士の接続及び分離の度に、雌形コ
ネクタの各接触子の接点部がその固定部を支点としてコ
ネクタ本体に対し揺動変位するので、隣合う接触子同士
の不慮の短絡を防止するために、通常は隣合う接触子の
間にコネクタ本体から一体的に延長された隔壁が設置さ
れる。By the way, in the above-mentioned type of connector, there is a case where a contact portion of each contact is elastically deformed and comes into contact with a corresponding contact of the mating connector when connected to the mating connector. Such a configuration is widely employed, particularly in female or jack connectors.
In this case, each time the connectors are connected and disconnected, the contact portion of each contact of the female connector swings with respect to the connector body with the fixed portion as a fulcrum, so that an accidental short circuit between the adjacent contacts can be prevented. In order to prevent this, a partition wall which is integrally extended from the connector body is usually provided between adjacent contacts.
【0006】[0006]
【発明が解決しようとする課題】従来の圧入固定式接触
子を有するコネクタでは、小形化、低背化の推進に伴
い、各接触子とコネクタ本体との相互係合面積が減少
し、接触子固定力が著しく低下する危惧がある。また、
接触子を固定するための複数の穴の存在によりコネクタ
本体の機械的強度が低下し、接触子の圧入によって穴周
辺にクラックが生じ易くなる傾向がある。さらに、接触
子の短小化により、基板表面に塗布されたフラックスが
コネクタ実装時に接触子のリード部から固定部を経て接
点部に移行し易くなり、接点機能に悪影響を及ぼす危惧
がある。In a conventional connector having a press-fit fixed contact, as the miniaturization and height reduction are promoted, the mutual engagement area between each contact and the connector body is reduced, and the contact is reduced. There is a risk that the fixing force will be significantly reduced. Also,
The presence of a plurality of holes for fixing the contacts lowers the mechanical strength of the connector body, and cracks tend to easily occur around the holes due to press-fitting of the contacts. Furthermore, the shortening of the contacts makes it easier for the flux applied to the surface of the substrate to transfer from the leads of the contacts to the contacts via the fixing portion when the connector is mounted, which may adversely affect the contact function.
【0007】これに対し、従来の埋設(インサート成
形)式接触子を有するコネクタでは、接触子の固定部が
コネクタ本体に密接包囲されるので、小形化、低背化を
進めた場合にも、接触子固定力やコネクタ本体の機械的
強度を維持でき、また接触子接点部へのフラックスの移
行を防止できる。しかし、この種のコネクタに、前述し
た接触子間の隔壁を形成しようとすると、インサート成
形のための型はその一部が各接触子に隣接して壁状に配
置される形状を有する必要があり、したがって接触子列
の狭ピッチ化が進むに従い、このような型を正確に作製
して隔壁を成形することが著しく困難となる傾向があ
る。On the other hand, in a conventional connector having a buried (insert molding) type contact, the fixing portion of the contact is tightly surrounded by the connector main body. The contact fixing force and the mechanical strength of the connector main body can be maintained, and the transfer of the flux to the contact points of the contact can be prevented. However, in order to form a partition between the above-mentioned contacts in this type of connector, it is necessary that a mold for insert molding has a shape in which a part thereof is arranged in a wall shape adjacent to each contact. As a result, as the pitch of the contact rows becomes narrower, there is a tendency that it is extremely difficult to accurately produce such a mold and form the partition walls.
【0008】したがって本発明の目的は、小形化、低背
化に対応可能なコネクタであって、低背化に伴う接触子
固定力の低下、コネクタ本体の機械的強度の低下、及び
実装時のフラックスの移行の問題を効果的に排除できる
コネクタを提供することにある。本発明の他の目的は、
埋設(インサート成形)式接触子を有するコネクタにお
いて、接触子列の狭ピッチ化に対応して接触子間に短絡
防止用の隔壁を設ける場合にも、インサート成形のため
の型の作製が容易であるコネクタを提供することにあ
る。本発明のさらに他の目的は、そのようなコネクタの
製造方法を提供することにある。SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a connector which can be reduced in size and height, and has a reduced contact fixing force, a reduced mechanical strength of the connector main body, and a reduced mounting time. An object of the present invention is to provide a connector that can effectively eliminate the problem of flux transfer. Another object of the present invention is to
In a connector having a buried (insert molding) type contact, it is easy to make a mold for insert molding even when a partition for preventing short circuit is provided between the contacts in response to the narrow pitch of the contact row. It is to provide a certain connector. Yet another object of the present invention is to provide a method for manufacturing such a connector.
【0009】[0009]
【課題を解決するための手段】上記目的を達成するため
に、請求項1に記載の本発明は、一端の接点部、他端の
リード部並びに接点部及びリード部に隣接する固定部を
それぞれに有する複数の接触子と、それら接触子を整列
させて相互絶縁状態に固定支持する電気絶縁性の本体と
を具備するコネクタにおいて、本体は、複数の接触子の
固定部を埋め込み式に密接包囲する埋設支持部と、埋設
支持部から一体的に延設され、埋設支持部から突出した
それら接触子の接点部を相互に隔離して収容する複数の
溝部を画成する複数の隔壁とを備え、本体の埋設支持部
が、複数の接触子の接点部を突出させる第1壁面と、第
1壁面の反対側でそれら接触子のリード部を突出させる
第2壁面とを有し、第1壁面に、それら接触子の固定部
を部分的に露出させる段差部分が形成されることを特徴
とするコネクタを提供する。In order to achieve the above object, according to the present invention, a contact portion at one end, a lead portion at the other end, and a fixing portion adjacent to the contact portion and the lead portion are provided. A connector comprising: a plurality of contacts having a plurality of contacts; and an electrically insulating body for aligning and securing the contacts in a mutually insulated state, wherein the body closely surrounds the fixing portions of the plurality of contacts in an embedded manner. A buried support portion, and a plurality of partition walls extending integrally from the buried support portion and defining a plurality of grooves for accommodating the contact portions of the contacts protruding from the buried support portion so as to be isolated from each other. A buried support portion of the main body having a first wall surface for projecting the contact portions of the plurality of contacts, and a second wall surface for projecting the lead portions of the contacts on the side opposite to the first wall surface; Part of the fixed parts of the contacts To provide a connector which is characterized in that that the step portion is formed.
【0010】請求項2に記載の本発明は、請求項1に記
載のコネクタにおいて、本体が、回路基板の表面に対向
可能な実装面を有し、複数の接触子のリード部が、少な
くともそれらの末端領域で本体の実装面に実質的平行に
整列配置されるコネクタを提供する。請求項3に記載の
本発明は、請求項2に記載のコネクタにおいて、本体の
埋設支持部の第1壁面及び第2壁面が、実装面に略直交
して配置されるコネクタを提供する。According to a second aspect of the present invention, in the connector according to the first aspect, the main body has a mounting surface capable of facing the surface of the circuit board, and the lead portions of the plurality of contacts have at least one of them. A connector aligned substantially parallel to a mounting surface of the body at a distal region of the body. According to a third aspect of the present invention, there is provided the connector according to the second aspect, wherein the first wall surface and the second wall surface of the buried support portion of the main body are arranged substantially orthogonal to the mounting surface.
【0011】請求項4に記載の本発明は、請求項2又は
3に記載のコネクタにおいて、複数の接触子の固定部
が、実装面に略平行に配置され、それら接触子の接点部
が、本体の埋設支持部の実質的全高に渡って延設される
コネクタを提供する。請求項5に記載の本発明は、請求
項1〜4のいずれか1項に記載のコネクタにおいて、複
数の接触子のリード部が、それら接触子の固定部に略直
交して延びて固定部に連結される基端部分と、基端部分
に略直交して延びて基端部分に連結される末端部分とを
備え、基端部分と末端部分との実質的全体が本体の埋設
支持部から外方へ突出するコネクタを提供する。According to a fourth aspect of the present invention, in the connector according to the second or third aspect, the fixing portions of the plurality of contacts are arranged substantially parallel to the mounting surface, and the contact portions of the contacts are A connector is provided that extends over substantially the entire height of the embedded support of the body. According to a fifth aspect of the present invention, in the connector according to any one of the first to fourth aspects, the lead portions of the plurality of contacts extend substantially orthogonally to the fixing portions of the contacts, and And a distal portion extending substantially perpendicular to the proximal portion and connected to the proximal portion. Substantially the entirety of the proximal portion and the distal portion are from the embedded support portion of the main body. An outwardly projecting connector is provided.
【0012】請求項6に記載の本発明は、請求項1〜5
のいずれか1項に記載のコネクタにおいて、複数の接触
子の接点部が、本体の溝部内で外力により変位可能であ
るとともに、無負荷時に隔壁の外方へ部分的に突出する
コネクタを提供する。請求項7に記載の本発明は、請求
項1〜6のいずれか1項に記載のコネクタにおいて、本
体が、複数の溝部に隣接して接続相手コネクタを受容す
る受容部を備えるコネクタを提供する。請求項8に記載
の本発明は、請求項1〜7のいずれか1項に記載のコネ
クタにおいて、複数の接触子の固定部がインサート成形
工程により本体の埋設支持部に埋め込まれてなるコネク
タを提供する。The present invention according to claim 6 provides the invention according to claims 1 to 5
2. The connector according to claim 1, wherein the contact portions of the plurality of contacts are displaceable by an external force in the groove of the main body, and partially protrude to the outside of the partition wall when there is no load. . According to a seventh aspect of the present invention, there is provided the connector according to any one of the first to sixth aspects, wherein the main body includes a receiving portion that receives the mating connector adjacent to the plurality of grooves. . According to an eighth aspect of the present invention, there is provided the connector according to any one of the first to seventh aspects, wherein the fixed portions of the plurality of contacts are embedded in the embedded support portion of the main body by an insert molding process. provide.
【0013】請求項9に記載の本発明は、一端の接点
部、他端のリード部並びに接点部及びリード部に隣接す
る固定部をそれぞれに有する複数の接触子と、それら接
触子を整列させて相互絶縁状態に固定支持する電気絶縁
性の本体とを具備するコネクタの製造方法において、複
数の接触子の固定部を載置可能な台部と、台部から一体
的に延設され、それら接触子の接点部を相互に隔離して
収容可能な複数の溝部を画成する複数の隔壁とを備えた
一次成形体を用意するステップと、一次成形体の台部に
複数の接触子の固定部を載置してそれら接触子の接点部
を溝部に収容した状態で、一次成形体及び複数の接触子
を型内に配置するステップと、型内で、一次成形体の台
部に載置された複数の接触子の固定部を埋め込み式に密
接包囲する二次成形体を成形するステップとを有するこ
とを特徴とするコネクタの製造方法を提供する。According to a ninth aspect of the present invention, a plurality of contacts each having a contact portion at one end, a lead portion at the other end, and a fixing portion adjacent to the contact portion and the lead portion, and aligning the contacts. A method of manufacturing a connector comprising an electrically insulating body fixedly supported in a mutually insulated state, comprising: a base on which a fixed part of a plurality of contacts can be placed; and a base integrally extended from the base; Providing a primary compact having a plurality of partitions defining a plurality of grooves capable of accommodating the contact portions of the contacts separated from each other; and securing the plurality of contacts to the base of the primary compact. Placing the primary molded body and the plurality of contacts in the mold with the contact portions of the contacts being accommodated in the grooves, and placing the primary molded body and the plurality of contacts in the mold on the base of the primary molded body. Molding that closely surrounds the fixed parts of multiple contactors embedded That a step of forming a to provide a connector manufacturing method characterized by.
【0014】請求項10に記載の本発明は、請求項9に
記載のコネクタの製造方法において、一次成形体と二次
成形体とが同一の樹脂材料から形成される製造方法を提
供する。請求項11に記載の本発明は、請求項9又は1
0に記載のコネクタの製造方法において、二次成形体を
成形するステップは、複数の接触子の固定部を一次成形
体の台部と型との間で固定的に挟持するステップを含む
製造方法を提供する。According to a tenth aspect of the present invention, there is provided the connector manufacturing method according to the ninth aspect, wherein the primary molded body and the secondary molded body are formed from the same resin material. The present invention according to claim 11 is the invention according to claim 9 or 1
0, the step of molding the secondary molded body includes the step of fixedly holding the fixing portions of the plurality of contacts between the base of the primary molded body and the mold. I will provide a.
【0015】請求項12に記載の本発明は、請求項9〜
11のいずれか1項に記載のコネクタの製造方法におい
て、複数の接触子は、それら接触子のリード部が互いに
一体的に連結された状態で一次成形体の台部に載置さ
れ、二次成形体の成形ステップの後に、連結されたそれ
らリード部を相互に分離するステップをさらに有する製
造方法を提供する。The present invention described in claim 12 is the invention according to claims 9 to
11. In the method for manufacturing a connector according to any one of the eleventh to eleventh aspects, the plurality of contacts are placed on the base of the primary molded body in a state where the leads of the contacts are integrally connected to each other. Provided is a manufacturing method further comprising a step of separating the connected leads from each other after the step of forming the molded body.
【0016】請求項13に記載の本発明は、請求項9〜
12のいずれか1項に記載のコネクタの製造方法におい
て、一次成形体を用意するステップは、一次成形体の台
部の周辺に、二次成形体を巻き込ませる凹部を設けるス
テップを含む製造方法を提供する。請求項14に記載の
本発明は、請求項9〜13のいずれか1項に記載のコネ
クタの製造方法によって製造されたコネクタを提供す
る。The present invention described in claim 13 provides the invention according to claims 9 to
13. The method for manufacturing a connector according to any one of the above 12, wherein the step of preparing the primary molded body includes the step of providing a recess around the base of the primary molded body, in which the secondary molded body is wound. provide. According to a fourteenth aspect of the present invention, there is provided a connector manufactured by the method for manufacturing a connector according to any one of the ninth to thirteenth aspects.
【0017】[0017]
【発明の実施の形態】以下、添付図面を参照して、本発
明をその実施形態に基づき詳細に説明する。図面を参照
すると、図1は本発明の一実施形態による表面実装型の
コネクタ10を斜視図で示し、図2は同コネクタ10を
回路基板12に実装した状態で断面図で示す。コネクタ
10は、電気絶縁性の本体14と、本体14に固定支持
されて相互絶縁状態で整列配置される複数の接触子16
とを備える。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail based on embodiments with reference to the accompanying drawings. Referring to the drawings, FIG. 1 is a perspective view showing a surface mount type connector 10 according to an embodiment of the present invention, and FIG. 2 is a sectional view showing the same connector 10 mounted on a circuit board 12. The connector 10 includes an electrically insulating main body 14 and a plurality of contacts 16 fixedly supported by the main body 14 and arranged in a mutually insulated state.
And
【0018】本体14は、略矩形平面形状を有し、平板
状の底部18と、底部18の両長縁に沿って互いに平行
に配置され、底部18の表面18a側へ突設される一対
の埋設支持部20と、それら埋設支持部20から互いに
対向する方向へ延設される複数の隔壁22と、底部18
の両短縁に沿って互いに平行に配置され、底部18の表
面18a側へ突設されるとともに各埋設支持部20に連
結される一対の端壁24とを備える。各埋設支持部20
に隣接する複数の隔壁22は、互いに平行に、かつ底部
18及び各埋設支持部20に直交して延び、底部18に
連結される。それにより、複数の隔壁22の間に、底部
18及び各埋設支持部20で閉鎖された複数の溝部26
がそれぞれ画成される。The main body 14 has a substantially rectangular planar shape, and is arranged in parallel with each other along a flat bottom 18 along both long edges of the bottom 18 and protrudes from the surface 18 a side of the bottom 18. A buried support portion, a plurality of partition walls extending from the buried support portion in directions facing each other, and a bottom portion;
And a pair of end walls 24 protruding toward the surface 18 a of the bottom 18 and connected to the respective buried support portions 20. Each buried support part 20
The plurality of partition walls 22 adjacent to each other extend in parallel with each other and perpendicular to the bottom portion 18 and each buried support portion 20, and are connected to the bottom portion 18. Thereby, between the plurality of partition walls 22, the plurality of groove portions 26 closed by the bottom portion 18 and the respective buried support portions 20 are formed.
Are respectively defined.
【0019】本体14の底部18の表面18aと両埋設
支持部20から延設される複数の隔壁22の端縁22a
との間には、接続相手コネクタ(図示せず)を受容する
受容部28が複数の溝部26に隣接して形成される。し
たがってコネクタ10は、雌形すなわちジャック形のコ
ネクタ構造を有する。また、本体14の底部18の裏面
は、コネクタ10を回路基板12に実装したときに、回
路基板12の表面12aに対向する実装面18bとして
作用する。本体14は、後述するインサート成形工程に
より、コネクタの材料として一般的な樹脂材料から一体
成形される。The surface 18a of the bottom 18 of the main body 14 and the edges 22a of a plurality of partitions 22 extending from the buried supports 20
A receiving portion 28 for receiving a mating connector (not shown) is formed adjacent to the plurality of grooves 26. Therefore, the connector 10 has a female or jack-type connector structure. Further, the back surface of the bottom portion 18 of the main body 14 acts as a mounting surface 18b facing the front surface 12a of the circuit board 12 when the connector 10 is mounted on the circuit board 12. The main body 14 is integrally molded from a general resin material as a connector material by an insert molding process described later.
【0020】複数の接触子16は、導電性の板金素材か
ら例えば打ち抜き行程、曲げ行程等を経て形成される。
各接触子16は、一端の接点部30と、他端のリード部
32と、接点部30及びリード部32に隣接する中間の
固定部34とを備える。各接触子16の固定部34は、
後述するインサート成形工程により、本体14の埋設支
持部20に埋め込まれ、埋設支持部20によって密接包
囲される。図示実施形態では、各接触子16の固定部3
4は、本体14の実装面18bに略平行に配置される。The plurality of contacts 16 are formed from a conductive sheet metal material through, for example, a punching process and a bending process.
Each contact 16 includes a contact portion 30 at one end, a lead portion 32 at the other end, and an intermediate fixing portion 34 adjacent to the contact portion 30 and the lead portion 32. The fixing part 34 of each contact 16
It is embedded in the embedded support portion 20 of the main body 14 by an insert molding process described later, and is closely surrounded by the embedded support portion 20. In the illustrated embodiment, the fixing portion 3 of each contact 16
4 is arranged substantially parallel to the mounting surface 18b of the main body 14.
【0021】図2及び図3に明示されるように、各接触
子16の接点部30は、固定部34の長手方向一端から
固定部34に対し略鉛直に折曲されて延びる基端部分3
0aと、基端部分30aの長手方向一端から基端部分3
0aに対し鋭角に折曲されて延びる中間部分30bと、
中間部分30bの長手方向一端から中間部分30bに対
し鈍角に折曲されて延びる末端部分30cとを備える。
そしてそれら基端部分30a、中間部分30b及び末端
部分30cの全体が、本体14の埋設支持部20の第1
壁面20aから、隔壁22間の溝部26内に突出する。As shown in FIGS. 2 and 3, the contact portion 30 of each contact 16 has a base end portion 3 extending from one end in the longitudinal direction of the fixing portion 34 and bent substantially vertically to the fixing portion 34.
0a, from one end in the longitudinal direction of the base end portion 30a to the base end portion 3
An intermediate portion 30b which is bent at an acute angle to 0a and extends;
And a distal portion 30c extending from one longitudinal end of the intermediate portion 30b at an obtuse angle to the intermediate portion 30b.
The entirety of the base end portion 30a, the intermediate portion 30b, and the end portion 30c is the first portion of the embedded support portion 20 of the main body 14.
It protrudes from the wall surface 20a into the groove 26 between the partition walls 22.
【0022】また、各接触子16のリード部32は、固
定部34の長手方向他端から固定部34に対し略鉛直に
折曲されて延びる基端部分32aと、基端部分32aの
長手方向一端から基端部分32aに対し略鉛直に折曲さ
れて延びる末端部分32bとを備える。そしてそれら基
端部分32a及び末端部分32bの全体が、本体14の
埋設支持部20の、第1壁面20aの反対側の第2壁面
20bから、コネクタ10の外方へ突出する。The lead portion 32 of each contact 16 has a proximal end portion 32a which extends from the other end in the longitudinal direction of the fixed portion 34 substantially perpendicularly to the fixed portion 34, and a longitudinal direction of the proximal end portion 32a. And a distal end portion 32b that is bent substantially vertically from one end to the proximal end portion 32a and extends. Then, the entirety of the base end portion 32a and the end portion 32b protrudes outward of the connector 10 from the second wall surface 20b of the embedded support portion 20 of the main body 14 opposite to the first wall surface 20a.
【0023】本体14の各埋設支持部20の第1壁面2
0a及び第2壁面20bは、底部18の実装面18bに
略直交して位置する。各埋設支持部20の第1壁面20
aには、後述するインサート成形工程を実施する際の必
然性から、複数の接触子16の固定部34を部分的に露
出させる段差部分36が形成される。図4に示すよう
に、各埋設支持部20の第1壁面20aに形成される段
差部分36は、接触子16の固定部34の上面34a
(本体14の底部18から離れた側の面)と略同一平面
に配置される肩面36aを有する。The first wall 2 of each buried support 20 of the main body 14
0 a and the second wall surface 20 b are located substantially orthogonal to the mounting surface 18 b of the bottom 18. First wall 20 of each buried support 20
In step a, a step portion 36 that partially exposes the fixing portions 34 of the plurality of contacts 16 is formed due to the necessity of performing an insert molding process described later. As shown in FIG. 4, a stepped portion 36 formed on the first wall surface 20 a of each buried support portion 20 is formed on the upper surface 34 a of the fixed portion 34 of the contact 16.
(A surface of the main body 14 on the side remote from the bottom portion 18) has a shoulder surface 36a arranged substantially in the same plane.
【0024】各接触子16の接点部30の中間部分30
bと末端部分30cとの間の連結部位は、接続相手コネ
クタの接触子(図示せず)に摺動式に接触する接点30
dを構成する。後述するように接触子16は、一連のプ
レス工程において、板金素材を打ち抜いた後、素材表面
が接点30dを構成するように上記した形状に折曲され
る。このような接点構造は、耐磨耗性に優れる高寿命の
接点構造として知られている。また、好ましくは各接触
子16の固定部34には、インサート成形工程による本
体14の埋設支持部20への固定作用を補強するため
に、固定部34のプレス切断面に沿って係合部34aが
突設される。The intermediate portion 30 of the contact portion 30 of each contact 16
b and the end portion 30c are provided with a contact 30 which slidably contacts a contact (not shown) of a mating connector.
Construct d. As will be described later, in a series of pressing steps, the contact 16 is punched from a sheet metal material and then bent into the above-described shape so that the material surface forms the contact 30d. Such a contact structure is known as a long-life contact structure having excellent wear resistance. In addition, preferably, the fixing portion 34 of each contact 16 is provided with an engaging portion 34a along the press cut surface of the fixing portion 34 in order to reinforce the fixing operation of the main body 14 to the embedded support portion 20 by the insert molding process. Is protruded.
【0025】複数の接触子16は、それぞれの固定部3
4が本体14の各埋設支持部20に固定支持された状態
で、それぞれの接点部30が隔壁22により相互に隔離
されて溝部26内に収容されるとともに、それら接点部
30の接点30dが、隣接する隔壁22の端縁22aか
ら受容部28内へ所定距離だけ突出した状態で整列配置
される。同時に、複数の接触子16のリード部32は、
それらの末端部分32bが本体14の実装面18bに実
質的平行に整列配置される。なお、各接触子16の接点
部30は、その中間部分30b及び末端部分30cが、
本体14の埋設支持部20の実質的全高に渡って延設さ
れる。The plurality of contacts 16 are fixed to each of the fixed portions 3.
4 are fixedly supported by the respective buried support portions 20 of the main body 14, the respective contact portions 30 are housed in the grooves 26 while being separated from each other by the partition walls 22, and the contacts 30 d of the contact portions 30 are The partition walls 22 are arranged so as to protrude from the edge 22a of the adjacent partition wall 22 into the receiving portion 28 by a predetermined distance. At the same time, the lead portions 32 of the plurality of contacts 16
Their distal portions 32b are aligned substantially parallel to the mounting surface 18b of the body 14. The contact portion 30 of each contact 16 has an intermediate portion 30b and a terminal portion 30c.
The buried support 20 of the main body 14 extends over substantially the entire height.
【0026】複数の接触子16の接点部30は、本体1
4の複数の溝部26内で、外力を受けたときに弾性変形
できるばね性を有する。したがって、コネクタ10が本
体14の受容部28に接続相手のプラグコネクタの絶縁
本体(図示せず)を受容したときに、複数の接触子16
の接点部30は、それらの接点30dがプラグコネクタ
の対応接触子(図示せず)に摺動接触して溝部26内に
押し込まれ、固定部34を支点として基端部分30a、
中間部分30b及び末端部分30cが本体14に対しそ
れぞれに揺動変位する。その結果、所望の接触圧力の下
で、複数の接触子16が接続相手の対応接触子に接触す
る。The contact portions 30 of the plurality of contacts 16 are
In the plurality of groove portions 26, there is a spring property that can be elastically deformed when subjected to an external force. Therefore, when the connector 10 receives the insulating body (not shown) of the plug connector to be connected to the receiving portion 28 of the body 14, the plurality of contacts 16
The contact portions 30 d of the contact portions 30 d are slid into contact with corresponding contacts (not shown) of the plug connector and are pushed into the groove portions 26, and the base portion 30 a,
The intermediate portion 30b and the end portion 30c are respectively displaced by swinging movement with respect to the main body 14. As a result, under the desired contact pressure, the plurality of contacts 16 contact the corresponding contact of the connection partner.
【0027】コネクタ10を実装する回路基板12に
は、その表面12aに、コネクタ10の複数の接触子1
6のリード部32に対応して複数の電極パッド12bが
形成される。したがってコネクタ10を、その実装面1
8bを回路基板12の表面12aに平行に対向させて回
路基板12に搭載すると、複数の接触子16のリード部
32の末端部分32bが複数の電極パッド12bのそれ
ぞれに正確に接触することになる。その後、周知のリフ
ロー半田付け工程等を経て、コネクタ10が回路基板1
2に表面実装される。The circuit board 12 on which the connector 10 is mounted has a plurality of contacts 1 of the connector 10 on its surface 12a.
A plurality of electrode pads 12b are formed corresponding to the six lead portions 32. Therefore, the connector 10 is mounted on its mounting surface 1
When the circuit board 8 is mounted on the circuit board 12 so as to face the surface 12a of the circuit board 12 in parallel, the end portions 32b of the lead portions 32 of the plurality of contacts 16 accurately contact each of the plurality of electrode pads 12b. . Thereafter, the connector 10 is connected to the circuit board 1 through a well-known reflow soldering process or the like.
2 is surface mounted.
【0028】次に、図5〜図7を参照して、上記構成を
有するコネクタ10の製造方法を説明する。本発明の一
実施形態による製造方法では、コネクタ10の本体14
を2段階の射出成形工程を経て作製する。まず、底部1
8と、底部18の両長縁に沿って互いに平行に配置さ
れ、底部18の表面18a側へ突設される一対の台部4
0と、それら台部40から互いに対向する方向へ延設さ
れる複数の隔壁22と、底部18の両短縁に沿って互い
に平行に配置され、底部18の表面18a側へ突設され
るとともに各台部40に連結される一対の端壁24とを
備えた一次成形体42を、所望の樹脂材料から射出成形
する。Next, a method of manufacturing the connector 10 having the above configuration will be described with reference to FIGS. In the manufacturing method according to the embodiment of the present invention, the main body 14 of the connector 10 is used.
Is manufactured through a two-stage injection molding process. First, the bottom 1
8 and a pair of pedestals 4 arranged parallel to each other along both long edges of the bottom 18 and protruding toward the surface 18 a of the bottom 18.
0, a plurality of partition walls 22 extending from the base portion 40 in the direction facing each other, and are arranged in parallel with each other along both short edges of the bottom portion 18, and project from the surface 18 a side of the bottom portion 18. A primary molded body 42 having a pair of end walls 24 connected to each base portion 40 is injection-molded from a desired resin material.
【0029】一次成形体42の各台部40には、複数の
接触子16の固定部34を位置決めしつつ載置可能な複
数の窪部44が、隔壁22間に画成される複数の溝部2
6のそれぞれに隣接して設けられる。また、一次成形体
42の各台部40の下方には、本体14の底部18の実
装面18bとなる成形面の外縁に沿って、後述する二次
成形体46の溶融樹脂材料を巻き込ませるための凹部4
8が形成される。In each base portion 40 of the primary molded body 42, a plurality of recesses 44 on which the fixing portions 34 of the plurality of contacts 16 can be mounted while being positioned are formed in a plurality of groove portions defined between the partition walls 22. 2
6 are provided adjacent to each other. Further, a molten resin material of a secondary molded body 46 to be described later is rolled under each base portion 40 of the primary molded body 42 along an outer edge of a molding surface serving as a mounting surface 18b of the bottom portion 18 of the main body 14. Recess 4
8 are formed.
【0030】他方、導電性の板金素材から打ち抜き、圧
縮、曲げ行程を経て、多数の接触子16がそれらのリー
ド部32の末端部分32bで連結部50を介して櫛歯状
に一体に連結された構成を有する接触子ブランク52を
形成する。このような接触子ブランク52は、プレス機
械による連続したプレス工程によって形成できる。1つ
の接触子ブランク52は、一次成形体42の1つの台部
40に載置される一列分に相当する個数の接触子16を
有する。そこで2個の接触子ブランク52を用意し、各
接触子ブランク52の複数の接触子16の接点部30
を、一次成形体42の各台部40に隣接する複数の溝部
26に挿入するとともに、それら接触子16の固定部3
4を、各台部40の複数の窪部44にそれぞれ挿入して
台部40に載置する。On the other hand, through a punching, compressing and bending process from a conductive sheet metal material, a large number of contacts 16 are integrally connected in a comb-tooth shape at the end portions 32b of their lead portions 32 via connecting portions 50. The contact blank 52 having the above configuration is formed. Such a contact blank 52 can be formed by a continuous pressing process using a press machine. One contact blank 52 has a number of contacts 16 corresponding to one row mounted on one base 40 of the primary molded body 42. Therefore, two contact blanks 52 are prepared, and the contact portions 30 of the plurality of contacts 16 of each contact blank 52 are prepared.
Are inserted into the plurality of grooves 26 adjacent to each base 40 of the primary molded body 42, and the fixing portions 3 of the contacts 16 are
4 are respectively inserted into the plurality of recesses 44 of each base 40 and placed on the base 40.
【0031】次に、図7(a)に示すように、一次成形
体42及び2個の接触子ブランク52を収容する収容空
間54と、一次成形体42に組合わされる二次成形体4
6の成形空間56とを有した型(上型58及び下型6
0)を用意する。そして図7(b)に示すように、上型
58及び下型60の収容空間54に、各台部40に接触
子ブランク52を載置した一次成形体42を収容し、型
を閉じる。このとき、下型60に支持された一次成形体
42上の各接触子ブランク52は、それぞれの複数の接
触子16の固定部34が、一次成形体42の各台部40
と上型58の突起62との間に固定的に挟持されること
により、一次成形体42上で所定位置に保持される。Next, as shown in FIG. 7A, an accommodating space 54 for accommodating the primary molded body 42 and the two contact blanks 52, and the secondary molded body 4 combined with the primary molded body 42
6 having a molding space 56 (upper die 58 and lower die 6).
0) is prepared. Then, as shown in FIG. 7 (b), the primary compact 42 in which the contact blanks 52 are placed on the respective base portions 40 is accommodated in the accommodation spaces 54 of the upper mold 58 and the lower mold 60, and the mold is closed. At this time, the contact blanks 52 on the primary molded body 42 supported by the lower mold 60 are fixed by the fixing portions 34 of the plurality of contacts 16 to the respective base portions 40 of the primary molded body 42.
And the projection 62 of the upper die 58 are fixedly held between the primary molded body 42 and the predetermined position.
【0032】この状態で、成形空間56に、好ましくは
一次成形体42と同一の溶融した樹脂材料を注入し、二
次成形体46(図2のハッチング部分)を射出成形す
る。その結果、一次成形体42の各台部40と二次成形
体46との間に、複数の接触子16の固定部34が埋め
込み式に密接包囲され、それにより、複数の接触子16
を固定的に支持する一対の埋設支持部20が形成され
る。このようにして形成された埋設支持部20は、イン
サート成形時に上記したように各接触子の固定部34を
固定的に挟持する必然から、その第1壁面20aに段差
部分36が形成されることになる。二次成形体46の成
形後、一対の接触子ブランク52を支持したコネクタ1
0(コネクタブランク)を型から取り出し、各接触子ブ
ランク52の連結部50を切除する。それにより、複数
の接触子16のリード部32が相互に分離され、図1に
示すコネクタ10が完成する。In this state, preferably, the same molten resin material as that of the primary molded body 42 is injected into the molding space 56, and the secondary molded body 46 (hatched portion in FIG. 2) is injection-molded. As a result, the fixing portions 34 of the plurality of contacts 16 are tightly surrounded in an embedded manner between each base portion 40 of the primary molded body 42 and the secondary molded body 46, whereby the plurality of contact
Are formed, and a pair of buried support portions 20 are fixedly supported. Since the buried support portion 20 formed in this manner is required to fixedly hold the fixing portion 34 of each contact as described above during insert molding, the step portion 36 is formed on the first wall surface 20a. become. After molding the secondary molded body 46, the connector 1 supporting the pair of contact blanks 52
0 (connector blank) is removed from the mold, and the connecting portion 50 of each contact blank 52 is cut off. Thereby, the lead portions 32 of the plurality of contacts 16 are separated from each other, and the connector 10 shown in FIG. 1 is completed.
【0033】上記構成を有するコネクタ10は、本体1
4に対し複数の接触子16の固定部34が横方向すなわ
ち底部18に沿った方向へ配置され、またそれら接触子
16のリード部32が本体14の底部18に略直交した
各埋設支持部20の第1壁面20a及び第2壁面20b
から突出する構成としたので、低背化が容易な構造とな
っている。しかも、複数の接触子16の固定部34が本
体14の各埋設支持部20に密接包囲されるので、コネ
クタ10の小形化、低背化を進めた場合にも、接触子1
6の固定力や本体14の機械的強度を維持できる。ま
た、接触子16の短小化が進んでも、基板表面12aに
塗布されたフラックスがコネクタ10の表面実装時に各
接触子16のリード部32から固定部34を経て接点部
30に移行することは確実に防止される。The connector 10 having the above-described structure is used for the main body 1.
The fixing portions 34 of the plurality of contacts 16 are arranged in the horizontal direction, that is, the direction along the bottom portion 18, and the lead portions 32 of the contacts 16 have the embedded support portions 20 substantially orthogonal to the bottom portion 18 of the main body 14. First wall surface 20a and second wall surface 20b
, So that the height can be easily reduced. In addition, since the fixing portions 34 of the plurality of contacts 16 are closely surrounded by the respective buried support portions 20 of the main body 14, even if the connector 10 is reduced in size and height, the contact 1 can be reduced.
6 and the mechanical strength of the main body 14 can be maintained. Further, even if the contacts 16 are shortened, it is ensured that the flux applied to the substrate surface 12a moves from the lead portions 32 of the contacts 16 to the contact portions 30 via the fixing portions 34 when the connector 10 is mounted on the surface. Is prevented.
【0034】さらに、上記したコネクタ10の製造方法
によれば、隣接する接触子16の短絡を防止するための
隔壁22は、インサート成形に先立って別工程で成形さ
れる第1成形体42に設けられるので、接触子列の狭ピ
ッチ化が進んだ場合にも比較的容易に形成できる。その
ような第1成形体42の型は、接触子16の存在を無視
して複数の隔壁22を成形するものであればよく、比較
的容易に正確に作製できる。その後、インサート成形工
程により第2成形体46を成形し、複数の接触子16を
埋設した埋設支持部20を形成することにより、それら
接触子16の接点部30は隔壁22間の溝部26に正確
に収容され、短絡が防止される。Further, according to the above-described method of manufacturing the connector 10, the partition wall 22 for preventing short-circuiting of the adjacent contacts 16 is provided on the first molded body 42 which is molded in a separate step prior to insert molding. Therefore, even when the pitch of the contact row is narrowed, it can be formed relatively easily. Such a mold of the first molded body 42 may be any one that can form the plurality of partition walls 22 ignoring the presence of the contact 16 and can be manufactured relatively easily and accurately. Thereafter, the second molded body 46 is formed by an insert molding process, and the buried support portion 20 in which the plurality of contacts 16 are buried is formed, so that the contact portions 30 of the contacts 16 are accurately placed in the grooves 26 between the partition walls 22. And a short circuit is prevented.
【0035】[0035]
【発明の効果】以上の説明から明らかなように、本発明
によれば、小形化、低背化に対応可能なコネクタにおい
て、接触子の埋設(インサート成形)構造を採用するこ
とにより、低背化に伴う接触子固定力の低下、コネクタ
本体の機械的強度の低下、及び実装時のフラックスの移
行の問題を効果的に排除できる。さらに、接触子間に短
絡防止用の隔壁を備える場合にも、インサート成形に先
立って成形される一次成形体に隔壁を形成することによ
り、インサート成形のための型の作製が容易となり、接
触子列の狭ピッチ化に対応して接触子間の短絡を確実に
防止することが可能となる。As is apparent from the above description, according to the present invention, in a connector which can be reduced in size and height, by adopting a structure in which contacts are embedded (insert molding), the height is reduced. Thus, it is possible to effectively eliminate the problems of a decrease in the contact fixing force, a decrease in the mechanical strength of the connector body, and a transition of the flux at the time of mounting. Further, even in the case where a partition for preventing short circuit is provided between the contacts, forming the partition on the primary molded body which is molded prior to the insert molding facilitates the production of a mold for insert molding. It is possible to reliably prevent a short circuit between the contacts corresponding to the narrow pitch of the rows.
【図1】本発明の一実施形態によるコネクタの斜視図で
ある。FIG. 1 is a perspective view of a connector according to an embodiment of the present invention.
【図2】図1のコネクタの線II−IIに沿った断面図であ
る。FIG. 2 is a cross-sectional view of the connector of FIG. 1 taken along line II-II.
【図3】図1のコネクタの接触子の拡大斜視図である。FIG. 3 is an enlarged perspective view of a contact of the connector of FIG. 1;
【図4】図2の矢印IVから見たコネクタの部分拡大平面
図である。FIG. 4 is a partially enlarged plan view of the connector as viewed from an arrow IV in FIG. 2;
【図5】図1のコネクタの製造方法の1ステップを示す
分解斜視図である。FIG. 5 is an exploded perspective view showing one step of a method of manufacturing the connector of FIG. 1;
【図6】図5の線VI−VIに沿った断面図である。FIG. 6 is a sectional view taken along the line VI-VI in FIG. 5;
【図7】図1のコネクタの製造方法の各ステップを示す
図で、(a)型の分解断面図、及び(b)型内に収容し
たコネクタブランクを示す断面図である。FIGS. 7A and 7B are views showing each step of the method for manufacturing the connector of FIG. 1, and are an exploded cross-sectional view of a type (a) and a cross-sectional view showing a connector blank housed in the type.
14…本体 16…接触子 20…埋設支持部 22…隔壁 26…溝部 28…受容部 30…接点部 32…リード部 34…固定部 36…段差部分 40…台部 42…一次成形体 44…窪部 46…二次成形体 48…凹部 50…連結部 52…接触子ブランク 58…上型 60…下型 DESCRIPTION OF SYMBOLS 14 ... Main body 16 ... Contact 20 ... Embedded support part 22 ... Partition wall 26 ... Groove part 28 ... Receptive part 30 ... Contact part 32 ... Lead part 34 ... Fixed part 36 ... Stepped part 40 ... Base part 42 ... Primary molded body 44 ... Depression Part 46 ... Secondary molded body 48 ... Recess 50 ... Connecting part 52 ... Contact blank 58 ... Upper die 60 ... Lower die
Claims (14)
接点部及び該リード部に隣接する固定部をそれぞれに有
する複数の接触子と、それら接触子を整列させて相互絶
縁状態に固定支持する電気絶縁性の本体とを具備するコ
ネクタにおいて、 前記本体は、前記複数の接触子の前記固定部を埋め込み
式に密接包囲する埋設支持部と、該埋設支持部から一体
的に延設され、該埋設支持部から突出したそれら接触子
の前記接点部を相互に隔離して収容する複数の溝部を画
成する複数の隔壁とを備え、 前記本体の前記埋設支持部が、前記複数の接触子の前記
接点部を突出させる第1壁面と、該第1壁面の反対側で
それら接触子の前記リード部を突出させる第2壁面とを
有し、該第1壁面に、それら接触子の前記固定部を部分
的に露出させる段差部分が形成されること、を特徴とす
るコネクタ。A plurality of contacts each having a contact portion at one end, a lead portion at the other end, and a fixing portion adjacent to the contact portion and the lead portion, and the contacts are aligned and fixed in a mutually insulated state. A connector having an electrically insulating main body for supporting, wherein the main body is integrally extended from the buried support portion, and a buried support portion that closely surrounds the fixed portions of the plurality of contacts in an embedded manner. A plurality of partition walls defining a plurality of grooves for accommodating the contact portions of the contacts protruding from the buried support portion so as to be isolated from each other, and wherein the buried support portion of the main body includes the plurality of contact portions. A first wall surface that protrudes the contact portion of the contact, and a second wall surface that protrudes the lead portion of the contact on the side opposite to the first wall surface, and the first wall has The step that partially exposes the fixing part Connector, characterized in that, being made.
な実装面を有し、前記複数の接触子の前記リード部が、
少なくともそれらの末端領域で該本体の該実装面に実質
的平行に整列配置される請求項1に記載のコネクタ。2. The main body has a mounting surface capable of facing a surface of a circuit board, and the lead portions of the plurality of contacts are
2. The connector of claim 1, wherein the connectors are aligned substantially parallel to the mounting surface of the body at least in their distal regions.
面及び前記第2壁面が、前記実装面に略直交して配置さ
れる請求項2に記載のコネクタ。3. The connector according to claim 2, wherein said first wall surface and said second wall surface of said buried support portion of said main body are arranged substantially orthogonal to said mounting surface.
実装面に略平行に配置され、それら接触子の前記接点部
が、前記本体の前記埋設支持部の実質的全高に渡って延
設される請求項2又は3に記載のコネクタ。4. The fixing portion of the plurality of contacts is disposed substantially parallel to the mounting surface, and the contact portions of the contacts extend over substantially the entire height of the embedded support portion of the main body. The connector according to claim 2, wherein the connector is provided.
れら接触子の前記固定部に略直交して延びて該固定部に
連結される基端部分と、該基端部分に略直交して延びて
該基端部分に連結される末端部分とを備え、該基端部分
と該末端部分との実質的全体が前記本体の前記埋設支持
部から外方へ突出する請求項1〜4のいずれか1項に記
載のコネクタ。5. A base portion of the plurality of contacts extending substantially perpendicular to the fixed portion of the contacts and connected to the fixed portion, and a lead portion substantially perpendicular to the base portion. And a distal portion extending and connected to the proximal portion, wherein substantially the entirety of the proximal portion and the distal portion project outwardly from the embedded support of the body. The connector according to claim 1.
本体の前記溝部内で外力により変位可能であるととも
に、無負荷時に前記隔壁の外方へ部分的に突出する請求
項1〜5のいずれか1項に記載のコネクタ。6. The contact portion of the plurality of contacts is displaceable by an external force in the groove of the main body, and partially projects outside the partition when no load is applied. The connector according to any one of the preceding claims.
前記接続相手コネクタを受容する受容部を備える請求項
1〜6のいずれか1項に記載のコネクタ。7. The connector according to claim 1, wherein the main body includes a receiving portion that is adjacent to the plurality of grooves and receives the connection partner connector.
ート成形工程により前記本体の前記埋設支持部に埋め込
まれてなる請求項1〜7のいずれか1項に記載のコネク
タ。8. The connector according to claim 1, wherein the fixed portions of the plurality of contacts are embedded in the embedded support portion of the main body by an insert molding process.
接点部及び該リード部に隣接する固定部をそれぞれに有
する複数の接触子と、それら接触子を整列させて相互絶
縁状態に固定支持する電気絶縁性の本体とを具備するコ
ネクタの製造方法において、 前記複数の接触子の前記固定部を載置可能な台部と、該
台部から一体的に延設され、それら接触子の前記接点部
を相互に隔離して収容可能な複数の溝部を画成する複数
の隔壁とを備えた一次成形体を用意するステップと、 前記一次成形体の前記台部に前記複数の接触子の前記固
定部を載置してそれら接触子の前記接点部を前記溝部に
収容した状態で、該一次成形体及び該複数の接触子を型
内に配置するステップと、 前記型内で、前記一次成形体の前記台部に載置された前
記複数の接触子の前記固定部を埋め込み式に密接包囲す
る二次成形体を成形するステップと、を有することを特
徴とするコネクタの製造方法。9. A plurality of contacts each having a contact portion at one end, a lead portion at the other end, and a fixing portion adjacent to the contact portion and the lead portion, and the contacts are aligned and fixed in a mutually insulated state. A method of manufacturing a connector comprising: an electrically insulating main body to support; a base on which the fixed portions of the plurality of contacts can be placed; and a base extending integrally from the base, and Providing a primary compact having a plurality of partition walls defining a plurality of grooves capable of accommodating the contact portions separated from each other; and providing the plurality of contacts to the base of the primary compact. Disposing the primary molded body and the plurality of contacts in a mold in a state where the fixing portion is placed and the contact portions of the contacts are accommodated in the grooves, and in the mold, the primary In front of the plurality of contacts placed on the base of the molded body Forming a secondary molded body that tightly surrounds the fixing portion in an embedded manner.
同一の樹脂材料から形成される請求項9に記載のコネク
タの製造方法。10. The method for manufacturing a connector according to claim 9, wherein the primary molded body and the secondary molded body are formed from the same resin material.
は、前記複数の接触子の前記固定部を前記一次成形体の
前記台部と前記型との間で固定的に挟持するステップを
含む請求項9又は10に記載のコネクタの製造方法。11. The step of molding the secondary molded body includes a step of fixedly holding the fixing portions of the plurality of contacts between the base of the primary molded body and the mold. Item 11. The method for manufacturing a connector according to Item 9 or 10.
前記リード部が互いに一体的に連結された状態で前記一
次成形体の前記台部に載置され、前記二次成形体の成形
ステップの後に、連結されたそれらリード部を相互に分
離するステップをさらに有する請求項9〜11のいずれ
か1項に記載のコネクタの製造方法。12. The method according to claim 12, wherein the plurality of contacts are placed on the base of the primary compact in a state where the leads of the contacts are integrally connected to each other, and a step of forming the secondary compact is performed. The method of manufacturing a connector according to any one of claims 9 to 11, further comprising, after the step (b), separating the connected leads from each other.
は、該一次成形体の前記台部の周辺に、前記二次成形体
を巻き込ませる凹部を設けるステップを含む請求項9〜
12のいずれか1項に記載のコネクタの製造方法。13. The method according to claim 9, wherein the step of preparing the primary molded body includes a step of providing a recess around the base of the primary molded body, in which the secondary molded body is wound.
13. The method for manufacturing a connector according to any one of items 12 to 13.
のコネクタの製造方法によって製造されたコネクタ。14. A connector manufactured by the method for manufacturing a connector according to claim 9.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10218067A JP2000058166A (en) | 1998-07-31 | 1998-07-31 | Connector and its manufacture |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10218067A JP2000058166A (en) | 1998-07-31 | 1998-07-31 | Connector and its manufacture |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000058166A true JP2000058166A (en) | 2000-02-25 |
Family
ID=16714139
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10218067A Pending JP2000058166A (en) | 1998-07-31 | 1998-07-31 | Connector and its manufacture |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000058166A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008139554A1 (en) * | 2007-05-02 | 2008-11-20 | Kabushiki Kaisha Takeuchi Gijutsu Kenkyusho | Socket and header for connector |
JP4839492B2 (en) * | 2007-06-26 | 2011-12-21 | 株式会社竹内技術研究所 | Connector manufacturing method |
CN104716477A (en) * | 2013-12-13 | 2015-06-17 | 富士康(昆山)电脑接插件有限公司 | Electric connector |
JP2015215974A (en) * | 2014-05-08 | 2015-12-03 | 株式会社明王化成 | Female connector and manufacturing method for the same |
JP2021153070A (en) * | 2017-08-09 | 2021-09-30 | ヒロセ電機株式会社 | Manufacturing method of electric connector for circuit board |
-
1998
- 1998-07-31 JP JP10218067A patent/JP2000058166A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008139554A1 (en) * | 2007-05-02 | 2008-11-20 | Kabushiki Kaisha Takeuchi Gijutsu Kenkyusho | Socket and header for connector |
JP4803683B2 (en) * | 2007-05-02 | 2011-10-26 | 株式会社竹内技術研究所 | Socket and header for connector, and insert molding method thereof |
JP4839492B2 (en) * | 2007-06-26 | 2011-12-21 | 株式会社竹内技術研究所 | Connector manufacturing method |
CN104716477A (en) * | 2013-12-13 | 2015-06-17 | 富士康(昆山)电脑接插件有限公司 | Electric connector |
JP2015215974A (en) * | 2014-05-08 | 2015-12-03 | 株式会社明王化成 | Female connector and manufacturing method for the same |
JP2021153070A (en) * | 2017-08-09 | 2021-09-30 | ヒロセ電機株式会社 | Manufacturing method of electric connector for circuit board |
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