KR20100020713A - Structure of honeycomb and febricating method thereof - Google Patents
Structure of honeycomb and febricating method thereof Download PDFInfo
- Publication number
- KR20100020713A KR20100020713A KR1020080079438A KR20080079438A KR20100020713A KR 20100020713 A KR20100020713 A KR 20100020713A KR 1020080079438 A KR1020080079438 A KR 1020080079438A KR 20080079438 A KR20080079438 A KR 20080079438A KR 20100020713 A KR20100020713 A KR 20100020713A
- Authority
- KR
- South Korea
- Prior art keywords
- honeycomb
- reinforcement layer
- honeycomb structure
- reinforcing layer
- layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/024—Honeycomb
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
- B32B38/004—Heat treatment by physically contacting the layers, e.g. by the use of heated platens or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
Landscapes
- Laminated Bodies (AREA)
Abstract
The present invention relates to a honeycomb structure and a method for manufacturing the same, which are simple manufacturing processes, do not use adhesives in the manufacturing process, are recyclable, and are resource-saving and environmentally friendly.
Description
The present invention relates to a honeycomb structure that is a material of a vehicle interior material, and more particularly, to a honeycomb structure and a method of manufacturing a resource-saving and eco-friendly structure that can be recycled without using an adhesive in the manufacturing process is simple.
Vehicle interior materials such as luggage mats, luggage boards, covering shelves, etc. are mainly based on resin felt, natural fiber reinforced boards, and wood stocks. Etc.
1 is a view schematically showing a conventional luggage mat.
Referring to FIG. 1, the luggage mat includes a
The resin felt, which is a material of the
Wood stock, which is a material of the
The natural fiber reinforced board, which is a material of the
In addition, the resin felt, natural fiber reinforced board, and wood stock, in addition to the above problems, the weight is high, the unit price is high, the sound insulation and heat insulation is not excellent, easy to deform when used for a long time, harmful to human body and difficult to recycle have.
It is a figure which shows the example of the material of the base material of another conventional vehicle interior material.
Referring to FIG. 2, the
In addition, the substrate of another conventional vehicle interior material is formed by inserting a honeycomb as a cushioning material between the canboard formed of polypropylene fiber and natural fiber, and the canboard formed of polypropylene fiber and natural fiber is manufactured through needle punching. As the material on the felt, these canboards must be compressed using a separate heat press. Then, the substrate is to insert the honeycomb in the upper layer of the can board pressed in a separate heat press, and then transferred to the molding process to manufacture the product. That is, another conventional substrate for interior materials of the vehicle has a complicated investment in manufacturing a product because the existing molding equipment cannot be used to manufacture can boards, and the skin material must be bonded using an adhesive. There are disadvantages.
Accordingly, an object of the present invention is to provide a honeycomb structure and a method for manufacturing the same, which are simple in manufacturing process, do not use an adhesive in the manufacturing process, and are recyclable, saving resources and environment-friendly.
In order to achieve the above object, the honeycomb structure according to an embodiment of the present invention is a honeycomb of polyolefin resin; Reinforcing layers comprising a first reinforcing layer formed of natural fibers and polypropylene fibers on both surfaces of the honeycomb and a second reinforcing layer formed of polyethylene powder on the surface of the first reinforcing layer.
The honeycomb is composed of cells having a honeycomb structure composed of 90% or more empty space.
The honeycomb has a thickness of 6 mm to 30 mm,
The reinforcing layer is 0.5 mm to 3.0 mm thick and has a weight of 200 g / m 2 to 800 g / m 2.
The reinforcing layer is formed of 30 to 45% by weight of polypropylene fiber, 45 to 55% by weight of natural fiber, and 5 to 10% by weight of polyethylene powder.
Method of manufacturing a honeycomb structure according to an embodiment of the present invention comprises the steps of forming a honeycomb, at the same time forming a reinforcement layer consisting of the first and second reinforcement layer; Contacting both surfaces of the honeycomb with the first reinforcement layer of the reinforcement layer; Bonding the reinforcing layer to both surfaces of the honeycomb by performing compression molding using a heating roller to the honeycomb in contact with the first reinforcing layer; Compression molding and cutting using a cooling roller.
The step of simultaneously forming the reinforcement layer composed of the first and second reinforcement layers while forming the honeycomb is performed through a hopper, an extrusion molding, a T-die, and a hydraulic process using a polyolefin resin such as polypropylene or polyethylene. Forming a honeycomb composed of cells having a honeycomb structure; Forming a nonwoven through natural felt or polypropylene fibers through opening, carding, and needle punching techniques; Forming the first non-woven fabric into a thin sheet by using a heating roller in compression molding; Applying polyethylene powder to one surface of the formed first reinforcing layer; Applying a heating roller to the polyethylene to form the second reinforcement layer to form a reinforcement layer in the form of a roll.
In the honeycomb structure according to an embodiment of the present invention and a method of manufacturing the same, the manufacturing process is simplified by bonding the reinforcing layer to the honeycomb using a heating roller in the compression molding process of the honeycomb. In addition, problems such as odor can be eliminated by not using an adhesive to adhere the reinforcing layer to the honeycomb. In addition, when discarding, the honeycomb and the reinforcing layer can be pulverized as it is without being separated, and can be recycled, thereby saving resources and being environmentally friendly.
In addition, the honeycomb structure and its manufacturing method according to an embodiment of the present invention is lightweight, unit price is relatively cheap, excellent rigidity, less hydrothermal side to ensure the dimensional stability, excellent impact energy and sound absorbing and insulating performance, the vehicle is closed The use of honeycomb that can be recycled even at the time of use makes it possible to compensate for the disadvantages of resin felt, natural fiber reinforced board, and woodstock, which are heavy in weight, high in price, soundproof and insulated, not easy to deform with long use, and are difficult to recycle. have.
Hereinafter, exemplary embodiments of the present invention will be described with reference to FIGS. 3 to 6.
3 is a view schematically showing a honeycomb structure according to an embodiment of the present invention.
Referring to FIG. 3, the honeycomb structure according to the embodiment of the present invention includes a
The
In addition, the
The
When the
As described above, the honeycomb structure of the present invention simplifies the manufacturing process of the honeycomb structure by adhering the reinforcing
Hereinafter, a method of manufacturing a honeycomb structure according to an embodiment of the present invention will be briefly described with reference to FIG. 4.
Referring to Figure 4, the manufacturing method of the honeycomb structure according to the embodiment of the present invention felt opening technology (S10), carding (S12), and needle punching (S14) of natural or polypropylene fibers, such as jute or sheep. Nonwoven fabric is produced through the process. Then, the manufactured nonwoven fabric was formed in a thin sheet form using a heating roller in the compression molding step (S16), and polyethylene powder was applied to one surface of the formed first reinforcement layer (11a) ( After the S18), the
The manufacturing method of the honeycomb structure of the present invention is the hopper (S11), extrusion molding (S13), T-die (S15) with a polyolefin resin such as polypropylene or polyethylene at the same time as the production of the reinforcing
Subsequently, in the method for manufacturing a honeycomb structure of the present invention, the reinforcing
5 is a view schematically showing a vehicle interior using a honeycomb structure of the present invention.
Referring to FIG. 5, the vehicle interior using the honeycomb structure of the present invention is formed on both surfaces of the
The
As described above, the vehicle interior material of the present invention is formed by laminating the
The vehicle interior of the present invention has a weight of about 2,000 g / ㎡ in apparent density as 90% of the honeycomb is composed of a cell having an empty space. This is generally 9% and 17% lighter than 2,200 g / m 2 or 2,400 g / m 2 of wood stock used for the same purpose. Therefore, the vehicle interior material of the present invention is light in weight, thereby improving fuel efficiency and reducing the generation of combustion gas.
Referring to Figure 6, it will be briefly described a method for manufacturing a vehicle interior using a honeycomb structure of the present invention.
Referring to FIG. 6, when the
1 is a view schematically showing a conventional luggage mat,
2 is a view showing another conventional luggage mat,
3 is a view schematically showing a honeycomb structure according to an embodiment of the present invention;
4 is a flowchart illustrating a method of manufacturing a honeycomb structure according to an embodiment of the present invention;
5 is a view schematically showing a vehicle interior using a honeycomb structure of the present invention,
Figure 6 is a flow chart showing a method for manufacturing a vehicle interior using a honeycomb structure of the present invention.
<Explanation of symbols for the main parts of the drawings>
10, 111: honeycomb 11: reinforcing layer
12, 120: skin 20: honeycomb structure
110: base material 112: laminated material
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020080079438A KR20100020713A (en) | 2008-08-13 | 2008-08-13 | Structure of honeycomb and febricating method thereof |
Applications Claiming Priority (1)
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KR1020080079438A KR20100020713A (en) | 2008-08-13 | 2008-08-13 | Structure of honeycomb and febricating method thereof |
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Publication Number | Publication Date |
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KR20100020713A true KR20100020713A (en) | 2010-02-23 |
Family
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Family Applications (1)
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KR1020080079438A KR20100020713A (en) | 2008-08-13 | 2008-08-13 | Structure of honeycomb and febricating method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20101284A1 (en) * | 2010-07-13 | 2012-01-14 | Fab Pelletterie Milano S P A | ULTRALIGHT SUITCASE WITH HIGH RESISTANCE |
KR20180023502A (en) * | 2016-08-26 | 2018-03-07 | 원풍물산주식회사 | A vehicle Covering shelfand a method of manufacturing the back |
KR20180077711A (en) * | 2016-12-29 | 2018-07-09 | 한화첨단소재 주식회사 | Sandwich panel for luggage board of vehicle and method thereof |
EP3388232A1 (en) * | 2017-04-11 | 2018-10-17 | Diehl Aviation Laupheim GmbH | Method for producing a sandwich structure and sandwich structure produced according to the method |
-
2008
- 2008-08-13 KR KR1020080079438A patent/KR20100020713A/en not_active Application Discontinuation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITMI20101284A1 (en) * | 2010-07-13 | 2012-01-14 | Fab Pelletterie Milano S P A | ULTRALIGHT SUITCASE WITH HIGH RESISTANCE |
KR20180023502A (en) * | 2016-08-26 | 2018-03-07 | 원풍물산주식회사 | A vehicle Covering shelfand a method of manufacturing the back |
KR101866290B1 (en) * | 2016-08-26 | 2018-06-11 | 원풍물산주식회사 | A vehicle Covering shelfand a method of manufacturing the back |
KR20180077711A (en) * | 2016-12-29 | 2018-07-09 | 한화첨단소재 주식회사 | Sandwich panel for luggage board of vehicle and method thereof |
EP3388232A1 (en) * | 2017-04-11 | 2018-10-17 | Diehl Aviation Laupheim GmbH | Method for producing a sandwich structure and sandwich structure produced according to the method |
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