KR20090125958A - Development of continuous water-removing tool from jellyfish - Google Patents

Abstract

PURPOSE: A continuous jellyfish moisture separating device is provided to summarily perform the fracturing, movement, dehydration, drying, exhaust treatment process of jellyfish, and consecutively process the jellyfish within the short time. CONSTITUTION: The continuous jellyfish moisture separating device includes a breaking part(120), having a hopper for receiving the jellyfish, for smashing the jellyfish provided from the hopper and for transferring the crushed jellyfish for dehydration; a dehydration part(130), connected to the breaking part, for removing the moisture from the crushed jellyfish provided; a drying member(140), combined to one side of the breaking part, for drying the dehydrated jellyfish; a first and a second driving part(150a) for respectively transferring the driving power in fracturing and movement, and dehydration processes and for rotating at a low speed or a high speed; and an electric device part for automatically controlling each process step.

Description

Continuous jellyfish water separator {Development of continuous water-removing tool from jellyfish}

The present invention relates to a jellyfish water separator, more specifically,

To effectively manage the jellyfish caught in the sea

When the jellyfish is put into the hopper, it is cut into various sizes and the cut jellyfish is automatically put into the horizontal type dehydrating drum through the feeding pipe, and the water in the jellyfish cell is forcibly removed by the centrifugal force of the rotating dehydrated drum. Hot air can be sent to the inside of the dehydration drum for drying, the dried jellyfish can be discharged through the outlet, and a series of treatments to process the jellyfish are carried out in a batch. The present invention relates to a continuous jellyfish water separation device.

In general, jellyfish are marine aquatic organisms belonging to the scavenger animal, and more than 200 species are known around the world such as the full moon jellyfish (Aurelia aurita) and the ghost jellyfish (Cyanea nozakii).

In our country, the Nomura infested jellyfish (Nemopilema nomurai) and the full moon water jellyfish (Aurelia aurita) occupy most of the world. Any fishing that uses nets, such as net and political nets, is damaging the catch by degrading the value of the catch or netting it. In addition, when contact with jellyfish is known as a harmful organism that causes social issues by irritating or damaging the skin due to the poisoning poison.

Jellyfish are salted and alum and salted by reverse osmosis by salt, and eat them cold. However, due to their unique soft tissue and high water content, there is little use.

Most of the salted jellyfish raw materials used in Korea are imported from Southeast Asian countries such as Thailand, and are processed and sold secondarily. For this reason, the cost of catching jellyfish raw materials is very high and the fishing cost is high. According to the weight and storage is difficult, there is also a problem of low economical for processing. In addition, it is true that there are various difficulties such as avoiding contact of fishers due to the poisoning when catching jellyfish.

Jellyfish, which are a particular problem for fishing among jellyfish, are 1m in diameter and 100kg or more when fully matured as Nomura infested jellyfish, and are fragile due to weak body during fishing, especially when processed in salted jellyfish. It has a small texture and a dark color, which makes it less commercial.

In foreign countries, only China and Japan are used for food. Others are not consumed for food, but researches on the development and ecology of genetic disease treatment using jellyfish's apotoxin and fluorescent protein have been conducted. In Australia, there are cases where sea bathers are often killed or shocked by jellyfish poisons and developed a cure for such toxicity, but there are few studies on jellyfish in Korea except a few researchers. It is true.

The general method of salt jelly jelly is to remove the foreign body of the jellyfish, drain the water, and then sprinkle the salt mixed with about 7% of alum in the jellyfish, and after 2 ~ 3 days, the meat shrinks and becomes hard. After salting with salt containing 3 ~ 5% of alum, it is changed and immersed again after 5 ~ 6 days. The manufacturing period is about 10 ~ 15 days, and there is a high possibility of bacteria and other various decay or contamination during the manufacturing process. In addition, since the salt content is high, there is a disadvantage that the salt should be used after the salt is removed before cooking, and it is difficult to use for other purposes.

In order to improve the conventional problems as described above, the present applicant has devised a 'jellyfish water separation device' of Patent No. 10-0783821 published in the Patent Registration Publication of the Republic of Korea.

The present invention of the applicant of the present invention is the upper frame 11 and the lower frame 12 is welded to the vertical frame 13, as shown in Figures 1 to 2, the upper cover 14 and the upper side circumference 14 And a rectangular parallelepiped body 10 to which side and side covers 15 are coupled, respectively,

Between the upper frame 11 and the lower frame 12 of the body 10 are welded to each other a pair of support frames 16 facing each other at a predetermined interval,

The pair of support frames 16 are welded in two stages, respectively, in a pair of settle frames 17 facing each other on a horizontal line,

On the upper surface of the settle frame 17, the bearing case 19 is coupled to the center and the mounting plate 18 is fixed by the fixing bolt 50, but the head and the mounting plate of the fixing bolt 50 ( 18) urethane packing 53 is interposed between the upper surface and between the bottom of the mounting plate 18 and the upper surface of the settle frame 17, and the outer circumference of the fixing bolt 50 between the bottom of the settle frame 17 and the fixing nut 51. Interposed with a spring 52,

The upper end portion of which the injection hole 21 is drilled penetrates through the upper cover 14 and protrudes to the upper portion of the body 10. The lower surface portion is equipped with an injection nozzle 23 coupled with a supply pipe 24 in an idling state, and a driving motor. The rotating shaft tube 20 coupled with the driving pulley 61 of the 60 and the rotating pulley 22 connected by the timing belt 62 is rotatably supported by the bearing case 19,

The upper surface of the upper cover 14 of the body 10 is a cylindrical dewatering tank 30 is coupled to the tank lid 31 which is opened and closed by the hinge 32 and the fastener 33 is welded,

A plurality of dehydration holes 41 are drilled on the circumferential surface of the cylindrical body, the drum lid 42 is coupled to the upper opening, and a dewatering filter 43 having a discharge filter 43 made of a woven fabric having a fine mesh therein is built-in. Jellyfish moisture separation device is characterized in that the drum 40 is fixed to the rotating shaft tube 20 to supply compressed air into the dehydration drum, and the diffusion pressure caused by this to force the jellyfish to discharge the intracellular water Afterwards, the centrifugal force of the dehydration drum is discharged to the fine mesh of the discharge filter and the injection hole of the dehydration drum, so that the dehydration of the water can be quickly performed while maintaining the unique shape of the jellyfish.

However, the applicant of the present invention is a dehydration drum provided on the inside of the body to open and close the upper side to remove and dry the water of the jellyfish produced according to the processing process by the user manually from input to discharge jellyfish And inefficient workability has arisen.

In order to solve the above problems, the present invention provides a jellyfish water separation device capable of processing jellyfish in a batch, crushing, moving, dehydrating, drying, and discharging in a short time by inputting jellyfish. The purpose is to provide.

In order to achieve the above object, the present invention includes a main body to form an appearance, and a hopper into which the jellyfish is put, and a crushing unit moved to dehydrate the jellyfish while simultaneously crushing the jellyfish supplied from the hopper. And, the dewatering part is connected to the crushing part and supplied with crushed jellyfish to remove the water, and the drying means coupled to one side of the crushing part to dry the dehydrated jellyfish, and the power during crushing, moving, dehydration It consists of a continuous jellyfish moisture separation device consisting of a first, second drive unit for transmitting, allowing low and high speed rotation, and an electric unit for controlling and automatically processing each process.

As described in detail above, the present invention is expected to play a big role in jellyfish rescue by developing processing technology and creating economic demand of jellyfish, which are harmful creatures that occur in large quantities in summer, causing enormous damage to fisheries. , Jellyfish moisture separation device according to the present invention can be used on board, it is possible to control the moisture content in a short time according to the control conditions, because the salt content is removed along with the water removal, the salt content of the final product is low, water removal It does not add additives such as salt, alum, etc., so it is convenient to use in the secondary processing, and because it is not denatured due to the heat treatment, it can minimize the volume and quantity of jellyfish. Effective for jellyfish relief by contributing to new sources of income There is such an expected value that is a very excellent invention.

With reference to the accompanying drawings the configuration of the present invention will be described in more detail.

Figure 2 shows the entire perspective view of the present invention, Figure 3 is a cross-sectional view showing the side of the present invention, Figure 4 is a cutaway perspective view showing the incision dewatered portion of the present invention,

The present invention is the main body 110 to form the exterior 111 in order to proceed with the process of crushing, dehydration, drying, discharge by putting the jellyfish being captured,

And including a hopper 124 for introducing the jellyfish, and crushing the jellyfish supplied from the hopper 124 and at the same time the crushing unit 120 to be moved for dehydration treatment of the crushed jellyfish,

Dehydration unit 130 is connected to the crushing unit 120 and supplied with the crushed jellyfish to remove moisture, and

Drying means 140 and coupled to one side of the crushing unit 120 to dry the dehydrated jellyfish,

First, second drive unit (150a, 150b) for transmitting power when crushing, moving, dehydration, and to rotate at low and high speed;

It is characterized by consisting of an electrical device 160 to control each process and to automatically process.

The configuration of the present invention in more detail,

The main body 110 is a lower bottom surface is installed at least one buffer member 116 interposed therein the spring 116a, the processing process of the jellyfish is injected from the hopper 124 in the lower inner side of the main body 110 The electrical device 160 to control the installation is installed, the rotating shaft 112 penetrated inside the middle portion is interposed by one or more bearings 114 inner ring is installed to penetrate both sides of the main body, the bearing 114 is the main body 110 It is fixedly installed by the support stand 113 to the upper side of In addition, the outer periphery of the main body 110 covers the exterior 111 with a cover, and one side of the cover is provided with an operation panel 161 for controlling the operation of the water separator.

The shredding part 120 is vertically connected to one side of the main body 110, the horizontal frame (126, 127) is welded, the inlet 122 for coupling the hopper 124 is formed, the housing 121 is penetrated therein Including the hopper 124 is supported by the vertical frame 127 and coupled horizontally to the rotating shaft 112 to one side of the main body 110, the inner diameter of the housing 121 and the rotating shaft 112 of the main body 110 The screw 123 is mounted to the inner diameter.

The dehydration unit 130 is coupled to the other side of the main body 110 by the cylindrical dewatering tank 131 is fastened to the bolt (b) in the horizontal direction, the dehydration lid 136 that can open and close the inlet of the dewatering tank 131. ) Is coupled to the inlet portion of the dehydration tank 131 by the hinge 101 and the fastener 102, the air cylinder 147 is mounted to the outer central portion of the dehydration lid 136, the dehydration lid 136 The pressure door 138 is installed to reciprocate linearly in the horizontal direction by the air cylinder 147 in the inner side of the rotating shaft 112 through which the rotating plate 133 penetrates from the main body 110 to the inner side of the dehydration tank 131. And a cylindrical dewatering drum 132 formed in a double structure of the first filter drum 1a and the second filter drum 1b are combined to be integral with the rotating plate 133, and the dewatering tank The drain port 134 and the discharge port 135 are installed to protrude to the lower side of the 131, respectively, and the dehydration tank 131 and the dehydration drum 132 Thereby, the air nozzle 139 in which the injection hole 139a was formed is provided.

The drying means 140 is provided with a heating heater 142 in which the air circulation pen 141 is integrally coupled to the lower side, and one end of the solenoid valve 144 including the air supply device 143 is heated heater 142. ) And the other end is coupled to penetrate the housing 121 of the crushing part 120.

The 1.2 driving unit 150 is coupled to the driving motor 151 including the driving pulley 152 to the horizontal frame 126 coupled to one side of the main body 110, the housing 121 of the crushing unit 120 Rotating pulley 125 is coupled to the end of the screw 123 is inserted into the rotating shaft 112 of the main body 110 is coupled to the drive pulley 152 and the belt (r) of the drive motor 151 is screwed ( 123 is configured to rotate the first driving unit 150a,

The server motor 153 including the driving pulley 154 is provided in the middle of the main body 110, and the driving of the rotation pulley 115 and the server motor 153 coupled to the outer circumferential surface of the rotating shaft 112 is provided. A second driving unit 150b capable of fastening the pulley 154 to the belt b to rotate the rotation shaft 112 is configured.

Meanwhile, in the present invention, a compressor (not shown) is provided as a separate device to use compressed air, and the compressed air is supplied to the air supply device 143, the air nozzle 139, the air cylinder 137, etc. through the compressor. To supply.

  The continuous jellyfish water separator 100 of the present invention configured as described above will be described in detail along with the operation process.

First, the inlet of the dehydration tank 131 including the dehydration drum 132 therein closes the dehydration lid 136 which is hinged 101 coupled to one side of the dehydration tank 131 and is fastened by a fastener 102 provided to the other side. Will lock.

Since the configuration of the hinge 101 and the fastener 102 is a general one, detailed description thereof will be omitted.

The dehydration lid 136 covering the inlet of the dehydration tank 131 is opened and closed by pressing the inlet of the dehydration drum 132 in a horizontal direction by pressing the inlet of the dehydration drum 132 from the inside by an air cylinder 137 mounted on the outside. The pressurized door 138 can be double structured together with the dehydration lid 136, so that the dehydration lid 136 is completed with the dehydration tank 131, the air cylinder installed to the outside of the dehydration lid 136 ( 137 is operated to close and seal the inlet of the dehydration drum 132 with the pressure door 138. This is to maintain the pressure rise in the dehydration drum 132 to provide a condition that can effectively dehydrate and dry the jellyfish.

In the condition that the above dehydration condition is completed

When the jellyfish captured by the hopper 124 is charged, the jellyfish is supplied to the crushing part 120 through the inlet 122 through which the hopper 124 is coupled, which is inside the housing 121 with the screw 123 interposed therebetween. The first driving part is operated by the fastening of the belts (r) by the pulleys 125 and 152 between the end of the screw 123 and the driving motor 151 so that the screw 123 is rotated, and thus the jellyfish supplied is crushed. The screw 123 moves to the dewatering part 130 in the tapered travel direction.

The pulverized jellyfish passes through the inside of the housing 121 and passes through the rotating shaft 112 leading to the main body 110 according to the rotation direction of the screw 123, and the rotating plate 133 is connected to the end of the rotating shaft 112. ) Will be charged inside.

Here, the dehydration drum 132 itself rotates at a low speed so as to prevent the eccentricity of the dehydration drum 132 itself structured horizontally until a certain amount of the pulverized jellyfish is charged into the dehydration drum 132. . By the operation of the second driving unit (150b) consisting of a fastening belt (r) between the rotation pulley 115 coupled to the rotating shaft 112 inside the main body 110 and the drive pulley 154 coupled to the server motor 153. The rotating shaft 112 can rotate while being supported by the bearing 114 which is fixedly coupled with the support 113 to the upper side of the main body 110, and the rotating plate 133 connected to the end of the rotating shaft 112. The dehydration drum 132 is rotated by.

When the crushed jellyfish is charged into the dehydrating drum 132, the first driving unit 150a which rotates the screw 123 is stopped and the dehydrating drum 132 which is rotated at a low speed through the second driving unit 150b. ), The jellyfish's water is effectively removed by the centrifugal force rotated at high speed.

At this time, the cylindrical dewatering drum 132 has a dual structure of the first filter drum 1a and the second filter drum 1b, which have a mesh structure made of brass to prevent corrosion by salt water, as shown in FIG. 5. It is coupled to the rotating plate 133 to be integral so that water can escape to the outside of the dehydration drum 132, through the drain port 134 is formed through the lower side of the dehydration tank 131 constituting the dehydration portion 130 Water is drawn out, and the drain 134 is opened and closed by the solenoid valve.

After the water is removed by the dewatering unit 130, the dewatering tank to remove some jellyfish spreading and being attached to the drum wall while the water of the jellyfish is removed by centrifugal force during the high-speed rotation of the dehydrating drum 132. Jellyfish from the wall of the dehydrating drum 132 by injecting a high pressure air from several injection holes 139a of the air nozzle 139 by operating the air nozzle 139 installed between the 131 and the dehydrating drum 132 At the same time, the first drying treatment is performed.

After removing the moisture of the jellyfish and the first drying process is completed, the other end penetrates through the housing 121 of the crushing unit 120, the heating heater 142 is integrally combined with the air circulation pen 141 on the lower side The solenoid valve 144 coupled by blowing heat generated from the heating heater 142 by the air circulation pen 141 by operating the drying unit 140 coupled to the solenoid valve 144 including the air supply device 143. ) Through the inside of the housing 121 and the inside of the rotating shaft 112 to dry the jellyfish from which the moisture is removed through the hot wind into the dehydration drum 132.

When the secondary drying process through the drying means 140 is completed, the pressure door 138 dual structured by the dehydration lid 136 is opened by operating the air cylinder 137, the jellyfish is discharged through the outlet 135 At this time, the dehydration drum 132 rotates at a low speed, and the jellyfish is discharged.

The above process is programmed by the PLC operation and the temperature controller by the electric device unit 160 installed inside the main body 110 and the operation panel 161 provided outside of the main body 110 to be crushed, moved and dehydrated. 1.2, the primary drying, the discharge process will be operated, the rotational speed of the dehydration drum 132 is low. RPM can be adjusted at a high speed, and the structure and installation method and operation principle of the electrical device 160 and the operation panel 161 will be omitted, a detailed description thereof will be omitted.

On the other hand, the blowing air heated by the drying means 140 to the inside of the dewatering unit 130 through the housing 121 of the crushing unit 120, and the air installed between the dehydration drum 132 and the dehydration tank 131 Spraying the compressed air from the nozzle 139, opening and closing the pressurized door 138 by the air cylinder 137 with the dehydration lid 136, At the time of opening and closing, the opening or closing of the solenoid valve is operated and the solenoid valve is controlled by the electric unit. In addition, the compressed air supplied through the compression hose pipe (h) coupled to each solenoid valve is to be supplied by a compressor provided separately, the operation principle is a general, so a detailed description thereof will be omitted.

  As described above, by constructing a continuous jellyfish water separator of the present invention, it is possible to process and manage the jellyfish effectively by inputting the jellyfish trapped on the ship, thereby enabling a collective treatment process of crushing, dehydrating, drying, and discharging. .

1 is a perspective view showing a conventional patented water separator of the present inventors

Figure 2 is a cross-sectional view showing a conventional patented water separator of the present inventors

3 is an overall perspective view of the present invention

Figure 4 is a cross-sectional view showing a side of the present invention.

Figure 5 is an incision perspective view showing the incision dewatered portion of the present invention.

<Description of the symbols for the main parts of the drawings>

101: hinge 102: fastener

DESCRIPTION OF SYMBOLS 110 Main body 111 Appearance 112 Rotary shaft 113 Support base 114 Bearing 115 Rotating pulley 116 Shock absorbing member

120: crushing portion 121: housing 122: inlet 123: screw 124: hopper 125: rotary pulley 126: horizontal frame 127: vertical frame

130: dehydration unit 131: dehydration tank 132: dehydration drum 133: rotary plate 134: drain port 135: outlet 136: dehydration lid 137: air cylinder 138: pressure door 139: air nozzle

140: drying means 141: air circulation pen 142: heating heater 143: air supply device 144: solenoid valve

150a: first drive part 150b: second drive part 151: drive motor 152: drive pulley 153; Server motor 154: driving pulley

160: electrical unit 161: operation panel

Claims (6)

In constructing a jellyfish water separation device for grinding and dehydrating jellyfish, And including a hopper 124 for introducing the jellyfish, and crushing the jellyfish supplied from the hopper 124 and at the same time the crushing unit 120 to be moved for dehydration treatment of the crushed jellyfish, Dehydration unit 130 is connected to the crushing unit 120 and supplied with the crushed jellyfish to remove moisture, and Drying means 140 and coupled to one side of the crushing unit 120 to dry the dehydrated jellyfish, First, second drive unit (150a, 150b) for transmitting power when crushing, moving, dehydration, and to rotate at low and high speed; Continuous jellyfish water separator 100, characterized in that consisting of an electrical device 160 to control each processing process and to automatically process. According to claim 1, wherein the main body 110 is provided with one or more buffer members 116 with a spring 116a interposed therein into the lower side of the lower body, and is introduced from the hopper 124 to the lower inner side of the main body 110. An electric device 160 to control the processing of the jellyfish is installed, and the rotating shaft 112 penetrated inside the middle part is installed to penetrate both sides of the main body by interposing one or more bearings 114 inner rings and bearing 114. ) Is fixedly installed on the upper side of the main body 1100 by the support 113. In addition, the outer circumference of the main body 110 covers the exterior 111 with a cover, and one side of the cover controls the operation of the water separator. Continuous jellyfish water separator 100, characterized in that the operation panel 161 is configured to. According to claim 1, The shredding part 120 is perpendicular to one side of the main body 110, the horizontal frame 126, 127 is welded, the inlet 122 for coupling the hopper 124 is formed, the inside penetrates The housing 121 is supported by the vertical frame 127 including the hopper 124 and is horizontally coupled with the rotation shaft 112 to one side of the main body 110, and the inner diameter of the housing 121 and the main body 110. Continuous jellyfish water separator 100, characterized in that the screw 123 is mounted to the inner diameter of the rotating shaft 112. According to claim 1, Dehydration unit 130 is coupled to the other side of the body 110, the cylindrical dewatering tank 131 is fastened to the bolt (b) in the horizontal direction, can open and close the inlet of the dewatering tank 131 The dehydration lid 136 is coupled to the inlet portion of the dehydration tank 131 by the hinge 101 and the fastener 102, the air cylinder 147 is mounted to the outer central portion of the dehydration lid 136, A pressurized door 138 is installed to reciprocate linearly in the horizontal direction by the air cylinder 147 at the inner side of the dehydration lid 136, and the rotating plate 133 is moved from the main body 110 to the inner side of the dewatering tank 131. It is provided coupled to the end of the rotating shaft 112, the cylindrical dehydration drum 132 of the dual structure is coupled to be integral to the rotating plate 133, the drain port 134, the outlet to the lower side of the dewatering tank 131 Each 135 is protruded, and the injection hole 139a is formed between the dehydration tank 131 and the dehydration drum 132. Jellyfish continuous water separator (100), characterized in that the nozzle is configured (139). 5. The cylindrical dewatering drum 132 is a rotary plate having a dual structure of a first filter drum 1a and a second filter drum 1b, each of which has a mesh structure made of brass to prevent corrosion by salt water. 133) the continuous jellyfish water separator 100, characterized in that coupled to be integral. The method of claim 1, wherein the drying means 140 is provided with a heating heater 142, the air circulation pen 141 is integrally coupled to the lower side, one end of the solenoid valve 144 including the air supply device 143 Continuous jellyfish water separator 100, characterized in that coupled to the heating heater 142, the other end is coupled to penetrate through the housing 121 of the crushing unit 120.

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