KR20090117076A - Nothing exposure frame assembly method and the work process of vessel skylight - Google Patents

Nothing exposure frame assembly method and the work process of vessel skylight Download PDF

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Publication number
KR20090117076A
KR20090117076A KR1020080042964A KR20080042964A KR20090117076A KR 20090117076 A KR20090117076 A KR 20090117076A KR 1020080042964 A KR1020080042964 A KR 1020080042964A KR 20080042964 A KR20080042964 A KR 20080042964A KR 20090117076 A KR20090117076 A KR 20090117076A
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South Korea
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square pipe
tempered glass
aluminum square
skylight
horizontal
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KR1020080042964A
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Korean (ko)
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KR100988166B1 (en
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주경준
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(주)대원마린텍
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B19/00—Arrangements or adaptations of ports, doors, windows, port-holes, or other openings or covers
    • B63B19/02—Clear-view screens; Windshields
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06—Joining glass to glass by processes other than fusing
    • C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/24—Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blinds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B19/00—Arrangements or adaptations of ports, doors, windows, port-holes, or other openings or covers
    • B63B2019/0007—Ship's windows

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Architecture (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

PURPOSE: An assembly method of non-exposure frame of a skylight window of a vessel and an operation process thereof are provided to prevent the corrosion of the skylight window by removing an exposed aluminum frame. CONSTITUTION: A skylight window is designed according to an installation standard of the ship skylight window. A skylight window frame(10) is cut to fit to the skylight window standard of an outer panel of a hull(50) using an aluminum pipe. A clear size is assigned according to the size of the skylight window frame. An aluminum material is inserted in and fits to the clear size. Tempered glass member is made and temporarily combined each other. Silicon is injected into a space(30,30a) and a first space. A FRP bracket(53) of a FRP frame reinforcing material(51) of a fixed bracket member(20) and a hull member(40) is assembled with bolts and nuts.

Description

선박용 채광창의 무노출 프레임 조립방법 및 그 작업공정{Nothing exposure frame assembly method and the work process of vessel skylight}No exposure exposure frame assembly method and the work process of vessel skylight

본 발명은 선박 외판에 노출되는 프레임이 없고 볼트나 나사를 이용한 선체와의 기계적인 조립부도 없이 채광창의 강화유리만을 연결하는 방식으로 외부를 마감함으로 써 선체 외부의 채광창 부위가 깔끔하게 보이게 되며 실내에서는 강화유리창의 면적비율이 커짐으로써 승객들의 시야 확보가 월등히 개선되도록 함을 목적으로 개발한 일체형으로 보이는 선박용 채광창의 무노출 프레임 조립방법 및 그 작업공정에 관한 것이다.The present invention does not have a frame exposed to the outer shell of the vessel and by closing the outside by connecting only the tempered glass of the skylight without a mechanical assembly with the hull using bolts or screws to make the skylight outside the hull look neat and reinforced indoors The present invention relates to a method for assembling an unexposed frame of a ship skylight, which is seen as a one-piece, developed for the purpose of greatly improving the visibility of passengers by increasing the area ratio of the glass window.

종래 선박에 설치되어 진 모든 채광창은 도 7 내지 도 8과 같이 외부 노출형 알루미늄재 프레임(1)에 강화유리(2)를 삽입하여 내부에서 지지편(3)를 맞대어 볼트(4)와 너트(5)로 나사 결합으로 일체화한 다음 외부에서 선체외판(6)에 볼트 공을 가공 후 볼트(7)와 너트(8)를 결합하여 일체로 한 다음 활용하여 보강기둥부재(9)의 후방에 내벽체(9a)로 마감 처리한 것이다.All skylights installed in the conventional vessel is inserted into the tempered glass (2) to the external exposed aluminum frame (1) as shown in Figure 7 to 8 to face the support piece (3) from the inside bolts (4) and nuts ( 5) Integrate by screwing, and then process the bolt ball on the hull shell plate 6 from the outside, then combine the bolt (7) and the nut (8) to unite and then utilize the inside of the reinforcement pillar member (9) It is finished with the wall 9a.

상기와 같은 결합방법은 기계적으로 조립하는 형태로서 이러한 형태는 필연적으로 외부에 돌출되는 부분이 발생하게 되어 외관이 미려하지 못하게 되고, 또한 기계적인 조립을 위하여 창문과 창문 사이에 간격이 멀어짐으로써 선실 승객들의 시야를 가리게 되는 창문 사이의 사각지대가 발생하게 되어 외부 관찰에 불편을 초래하고 있다.The above coupling method is a form of mechanical assembly, which inevitably causes an outwardly protruding portion, which makes the appearance unobtrusive and also increases the distance between the windows and the windows for mechanical assembly. Blind spots occur between the windows that obscure the field of view of the people, causing inconvenience to external observation.

뿐만 아니라 알루미늄 프레임은 해수 및 해풍, 자외선 등에 의하여 부식이 진행되어 결국 알루미늄 소재가 서서히 부식되어 잦은 보수작업이 발생되며, 일정기간이 흐른 후에는 수리가 아닌 교체해야하는 상황이 발생 됨으로써 유지 관리비용이 많이 들어가는 경제적 손실이 있다.In addition, the aluminum frame is corroded by seawater, sea breezes, ultraviolet rays, etc., and eventually the aluminum material is gradually corroded, resulting in frequent maintenance work. There is an economic loss going in.

또한, 선체 외판에 볼트 조립을 위한 홀 가공부위는 지속적인 진동으로 인하여 조립부에 틈이 생기게 되어 선내로 외부의 수분이 침투하는 경로를 만들어 습기로 인하여 내장재까지 손상되는 상황이 발생하여 선체의 수명을 단축하는 원인이 되기도 하는 등의 문제점이 많이 있는 것이다.In addition, hole processing parts for assembling bolts on the hull shell have gaps in the assembly due to continuous vibration, creating a path through which external moisture penetrates into the ship, causing damage to interior materials due to moisture. There are many problems such as shortening.

본 발명은 상기와 같은 문제점들을 해결하기 위해 개발한 것으로 알루미늄재 내부 프레임에 강화유리를 직접 결합하는 방식으로 외부로 노출되는 프레임이 전혀없고 강화유리와 강화유리가 약간의 구조용 실리콘을 삽입할 공간(10mm 이내)을 두고 균일하게 접합되므로 외부에서 볼 때는 채광창이 일체형으로 보이게 되는 효과가 발생하여 외관이 미려하며, 또한 선실 내부에서 밖을 볼 때는 강화유리가 접합되어 연결되는 알루미늄 프레임만 보여 짐으로써 승선자의 시야 확보가 뛰어나게 하도록 함에 그 목적이 있는 것이다.The present invention has been developed to solve the above problems, there is no frame exposed to the outside in a manner of directly bonding the tempered glass to the inner frame of aluminum material, and the tempered glass and tempered glass is a space for inserting some structural silicon ( 10mm) is uniformly bonded so that when viewed from the outside, the skylight appears to be integrated, and the exterior is beautiful, and when viewed from the inside, only the aluminum frame to which the tempered glass is joined is connected. The purpose is to make the vision of the child excellent.

본 발명은 동일한 길이의 가로 상부 알루미늄 각파이프부재와, 가로 하부 알루미늄 각파이프부재와, 동일한 길이의 세로 알루미늄 각파이프부재 다수 개를 일정 간격으로 배치하여 브라켓트로 각각 결합하며, 가로 상부 알루미늄 각파이프부재와, 가로 하부 알루미늄 각파이프부재와, 양 외측부의 세로 알루미늄 각파이프부재에는 일정 간격을 두고 관통공을 뚫은 고정브라켓트부재를 다수 곳에 고정하여 채광창 프레임으로 형성하며, 상기 채광창 프레임에 있어 브라켓트가 결합되지 않는 반대 측 부분의 가로 상부 알루미늄 각파이프부재와, 가로 하부 알루미늄 각파이프부재는 중간부에 일직선으로 가로 양면 접착패킹을 부착하며, 세로 알루미늄 각파이프부재에 있어서는 양측 외 선단에서 각각 간격부를 두고, 좌·우 구분되게 양면 접착패킹을 평행되게 이중으로 부착하여, 각각의 강화유리부재를 부착한다.According to the present invention, a horizontal upper aluminum square pipe member of the same length, a horizontal lower aluminum square pipe member, and a plurality of vertical aluminum square pipe members of the same length are arranged at regular intervals and are respectively coupled to each other by a bracket, and the horizontal upper aluminum square pipe member The horizontal lower aluminum square pipe member and the outer side aluminum square pipe member are fixed to a plurality of fixing bracket members having a through hole spaced apart at a predetermined distance to form a skylight frame, and the brackets are not coupled to the skylight frame. The horizontal upper aluminum angular pipe member and the horizontal lower aluminum angular pipe member on the opposite side portion are horizontally attached with double-sided adhesive packing in a straight line in the middle portion, and in the vertical aluminum angular pipe member, the gaps are arranged at the outer edges of both sides, respectively. Flatten double sided adhesive packing The double glass is attached so as to attach each tempered glass member.

상기와 같이 강화유리부재를 세로 알루미늄 각파이프부재의 접착된 양면 접착패킹에 부착함에 있어 각각의 강화유리부재를 일정간격 띄워 양측 강화유리부재 사이에 제1공간부를 만들고 가로 상부 알루미늄 각파이프부재와, 가로 하부 알루미늄 각파이프부재에 부착한 가로 양면 접착패킹 폭의 상하에 생기는 제2공간부, 제3공간부에 실리콘을 주입하여 일체화 채광창을 상기 가로 상부 알루미늄 각파이프부재와, 가로 하부 알루미늄 각파이프부재와, 세로 알루미늄 각파이프부재의 다수 곳에 결합한 고정 브라켓트부재를, 선체부재에 만든 차광창 결합 에프알피 프레임 보강재의 내측 주연에 상기 고정브라켓트부재의 일측에 일체로 고정한 에프알피 브라켓트와 일치시켜, 상기 에프알피 브라켓트 결합공과 상기 고정 브라켓트부재의 관통공을 일치시켜 볼트와 너트를 결합시킨 다음 결합부분을 에프알피층으로 적층시켜 일체로 고정하게 되는 조립방법으로 되는 채광창이다.In attaching the tempered glass member to the bonded double-sided adhesive packing of the vertical aluminum square pipe member as above, each tempered glass member is spaced apart to make a first space between the two tempered glass members and the horizontal upper aluminum square pipe member; The horizontal upper aluminum square pipe member and the horizontal lower aluminum square pipe member are formed by injecting silicon into the second space portion and the third space portion formed above and below the horizontal double-sided adhesive packing width attached to the horizontal lower aluminum square pipe member. And a fixing bracket member coupled to a plurality of vertical aluminum square pipe members in accordance with the FRP bracket integrally fixed to one side of the fixing bracket member at an inner circumference of the shading window coupling FRP frame reinforcement made of the hull member. Matching the through-hole of the Al bracket bracket coupling hole and the fixed bracket member Next binding portion that combines on nuts and bolts to a F. Alfie laminated layer is a skylight that is the assembly method is fixed integrally.

이와 같이 된 본 발명은 강화유리 이외에는 밖으로 노출되어지는 알루미늄 프레임이 없으므로 창이 부식되지 않으므로 특별히 보수하거나 교체해야 하는 일이 발생되지 않으며 기계적인 조립을 위한 선체부재 외판의 관통부가 없으므로 누수로 인한 알루미늄 프레임과 내장재의 부식 문제가 전혀 발생하지 않으며, 선체의 수명도 오랫동안 유지할 수 있는 일석이조의 경제적인 효과가 있는 것이다.Thus, the present invention has no aluminum frame that is exposed outside other than tempered glass, so the window does not corrode, so no special repair or replacement is required, and there is no penetrating part of the hull member shell for mechanical assembly. Corrosion of interior materials does not occur at all, and the economic effect of one stone two tanks that can maintain the life of the hull for a long time.

본 발명은 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 다수 개 세로 알루미늄 각파이프부재(13)를 용접하여서 된 채광창 프레임(10)에 강화유리(40)를 부착한 채광창(100)을 선체부재(50)의 채광창 공간에 일체화한 것이다.The present invention provides a tempered glass 40 to a skylight frame 10 formed by welding a horizontal upper aluminum square pipe member 11, a horizontal lower aluminum square pipe member 12, and a plurality of vertical aluminum square pipe members 13. The skylight 100 is attached to the skylight space of the hull member 50 is integrated.

상기 본 발명은 동일한 길이의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 동일한 길이의 세로 알루미늄 각파이프부재(13)를 채광창 프레임(10)의 크기에 따라서 클리어 사이즈를 배정하며, 그 규격에 맞추어 내부 알루미늄재를 중간 중간에 삽입 후 용접하며, According to the present invention, the horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 having the same length are provided according to the size of the skylight frame 10. Assign the clear size, insert the inner aluminum material in the middle and weld according to the standard.

가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 양 외측부의 세로 알루미늄 각파이프부재(13)에는 일정 간격을 두고 관통공(21)을 뚫은 고정브라켓트부재(20)를 다수 곳에 고정하여 채광창 프레임(10)으로 형성하며,The fixed bracket member 20 having the through holes 21 at regular intervals between the horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 at both outer portions thereof. ) Is fixed to a plurality of places to form a skylight frame 10,

상기 채광창 프레임(10)의 일측에 있어 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)는 중간부에 일직선으로 가로 가로 양면 접착패킹(15)을 부착하며, The horizontal upper aluminum square pipe member 11 and the horizontal lower aluminum square pipe member 12 at one side of the skylight frame 10 attach horizontal and horizontal double-sided adhesive packings 15 in a straight line to a middle portion thereof.

세로 알루미늄 각파이프부재(13)에 있어서는 양측 외 선단에서 각각 간격부(30)(30a)를 두고, 좌·우 구분되게 양면 접착패킹(35)(35a)을 평행되게 이중으로 부착하여, 각각의 강화유리부재(40)를 부착한다.In the vertical aluminum square pipe member 13, spaced portions 30 and 30a are disposed at both outer ends, respectively, and double-sided adhesive packings 35 and 35a are attached in parallel to each other so as to distinguish left and right. Attach the tempered glass member 40.

상기와 같이 강화유리부재(40)를 세로 알루미늄 각파이프부재(13)의 접착된 양면 접착패킹(35)(35a)에 부착함에 있어 각각의 강화유리부재(40)를 일정간격 띄워 양측 강화유리부재(40) 사이에 제1공간부(31)를 만들고 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)에 부착한 가로 가로 양면 접착패킹(15) 폭의 상하에 생기는 제2공간부(32), 제3공간부(33)에 실리콘(36)을 주입하여 채광창(100)으로 일체화한 것이다.When attaching the tempered glass member 40 to the adhesive double-sided adhesive packing 35 (35a) of the vertical aluminum square pipe member 13 as described above, each tempered glass member 40 is floated at a predetermined interval, and both sides of the tempered glass member A first space 31 is formed between the upper and lower horizontal aluminum double pipe members 11 and the horizontal horizontal double-sided adhesive packing 15 attached to the horizontal aluminum lower pipe members 12. Silicon 36 is injected into the second space portion 32 and the third space portion 33 and integrated into the skylight 100.

상기 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)의 다수 곳에 결합한 고정 브라켓트부재(20)를, 선체부재(50)에 만든 차광창 결합 에프알피 프레임 보강재(51)의 내측 주연에 상기 고정브라켓트부재(20)의 일측에 일체로 고정한 에프알피 브라켓트(53)와 일치시켜,The hull member 50 is provided with a fixing bracket member 20 coupled to a plurality of horizontal upper aluminum square pipe members 11, horizontal lower aluminum square pipe members 12, and a plurality of vertical aluminum square pipe members 13. In accordance with the FRP bracket 53 which is integrally fixed to one side of the fixing bracket member 20 on the inner circumference of the light shield window coupling FRP frame reinforcement 51,

상기 에프알피 브라켓트(53) 결합공(54)과 상기 고정 브라켓트부재(20)의 관통공(21)을 일치시켜 볼트(60)와 너트(61)를 결합시킨 다음 결합부분을 에프알피층(65)으로 적층시켜 일체로 고정하게 되는 조립방법이다.The FRP bracket 53 and the coupling hole 54 and the through hole 21 of the fixing bracket member 20 are matched to each other to combine the bolt 60 and the nut 61, and then the coupling portion is connected to the FRP layer 65. It is an assembly method that is fixed by integrally stacking by).

상기와 같은 채광창(100)을 선체에 결합하는 작업공정을 상세히 설명하면 아래와 같다. Referring to the operation process of coupling the skylight 100 as described above to the hull in detail as follows.

1. 설계공정1. Design process

선박 채광창의 설치 규격을 정확히 측정하여 그 규격에 맞게 설계하는 설계공정(S1).Design process (S1) to accurately measure the installation specifications of ship skylights and design them accordingly.

2. 절단공정2. Cutting process

알루미늄재 고강도 파이프를 이용하여 채광창 프레임(10)을 선체부재(50)의 외판의 채광창 규격과 동일하게 절단하는 절단공정(S2).Cutting step (S2) of cutting the skylight frame 10 to the same as the skylight specification of the outer plate of the hull member 50 by using a high-strength pipe made of aluminum.

3. 결합공정3. Joining process

크기에 따라서 클리어 사이즈를 배정하며, 그 규격에 맞추어 내부 알루미늄재를 중간 중간에 삽입 후 견고히 용접하는 결합공정(S3).Assigning the clear size according to the size, the joining process of firmly welding after inserting the internal aluminum material in the middle in accordance with the standard (S3).

또한, 채광창 프레임(10)의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 동일한 길이의 세로 알루미늄 각파이프부재(13) 의 외측 군데군데에 선체부재(50)와의 고정에 필요한 사각형의 알루미늄 브라켓트(20)를 부착한다.Further, the hull member 50 is located outside the horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 having the same length. Attach the square aluminum bracket (20) required for fixing with).

그리고 제작된 일체형의 채광창을 선체부재(50) 외판에 부착하기 위하여 선체부재(50) 외판 내부의 에프알피 브라켓트(53)를 에프알피 프레임 보강재(51)와 에프알피 적층방식으로 미리 접합한 후 충분히 경화시켜둔다.In order to attach the fabricated skylight of the hull member 50 to the outer plate, the FRP bracket 53 inside the outer plate of the hull member 50 is previously bonded to the FRP frame reinforcement 51 and the FRP lamination method in advance. Harden it.

4. 절단공정4. Cutting process

세로 알루미늄 각파이프부재(13)의 각 파이프의 중심들에서 다음 보강재가 되는 세로 알루미늄 각파이프부재(13)의 중심들까지의 크기에 맞게끔 강화유리부재(40)를 제작하는 강화유리부재(40) 규격 절단공정(S4).Tempered glass member 40 for producing a tempered glass member 40 to match the size from the center of each pipe of the longitudinal aluminum square pipe member 13 to the centers of the longitudinal aluminum square pipe member 13 to be the next reinforcement. ) Standard cutting process (S4).

단, 강화유리부재(40)의 프레임이 되는 각 세로 알루미늄 각파이프부재(13)의 형상이 외부에 노출되지 않도록 자동차 유리처럼 검정색의 테두리가 강화유리부재(40)의 가장자리에 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)의 동일한 넓이만큼 나타나도록 미리 코팅한다.However, in order to prevent the shape of each vertical aluminum square pipe member 13, which is a frame of the tempered glass member 40, from being exposed to the outside, a black edge is formed on the edge of the tempered glass member 40 such as automobile glass. The member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 are coated in advance so as to appear as the same width.

5. 강화유리 1차 접합공정5. Tempered Glass Primary Bonding Process

상기 절단공정에서 제작된 강화유리부재(40)를 선 제작된 각각의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)에 양면 접착패킹(35)(35a)을 강화유리부재(40)의 끝 단면 쪽에 부착하여 강화유리부재(40)를 일차적으로 가 접합하는 강화유리 1차 접합공정(S5).Both sides of the horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 are pre-fabricated to the tempered glass member 40 manufactured in the cutting process. Tempered glass primary bonding process (S5) of attaching the adhesive packing (35) (35a) to the end cross-sectional side of the tempered glass member 40 primarily to temporarily join the tempered glass member (40).

상기 양면 접착패킹(35)(35a)은 네오프렌(Neoprene)제 양면 접착패킹을 사용한다.The double-sided adhesive packing 35 and 35a uses a double-sided adhesive packing made of neoprene.

6. 강화유리 2차 접합공정6. Tempered Glass Secondary Bonding Process

규격화로 절단된 강화유리부재(40)와 강화유리가 세로 알루미늄 각파이프부재(13)의 양면 접착패킹(35)(35a)의 중앙에 형성된 간격부(30)(30a)와, 제1공간부(31)에 구조용 실리콘(36)을 빈틈없이 주입시키는 강화유리 2차 접합공정(S6).Tempered glass member 40 and tempered glass cut by standardization are formed in the center of the double-sided adhesive packings 35 and 35a of the vertical aluminum square pipe member 13, and the first space part. Tempered glass secondary bonding step (S6) for injecting structural silicon 36 into 31 intactly.

7. 선체 고정공정7. Hull fixing process

상기와 같이 강화유리 2차 접합공정과 같은 공정 후 제작된 일체형 채광창(100)의 고정 브라켓트부재(20)와 선채부재(40) 내부의 에프알피 프레임 보강재(51)의 에프알피 브라켓트(53)를 볼트(60)와 너트(61)를 사용하여 견고히 조립한 후 에프알피층(65)으로 적층(OVER-LAB 방식) 선체부재(50)와 영구 고정시키는 선체 고정공정(S7).As described above, the FB bracket 53 of the fixed bracket member 20 and the FRP frame reinforcing member 51 in the inner frame member 100 of the integrated skylight 100 manufactured after the same process as the tempered glass secondary bonding process are manufactured. After assembling firmly using the bolt 60 and the nut 61, the hull fixing step (S7) for permanently fixing the laminated (OVER-LAB type) hull member 50 with the FRP layer 65 (S7).

8. 마무리공정8. Finishing process

상기 선체 고정공정 이후 가로 하부 알루미늄 각파이프부재(12)와, 세로 알 루미늄 각파이프부재(13)의 가로 가로 양면 접착패킹(15)의 양측으로 형성된 제2공간부(32), 제3공간부(33)와 세로 알루미늄 각파이프부재(13)의 간격부(30)(30a)에 강화유리부재(40)의 테두리와 동일한 색상의 구조용 실리콘(36)을 주입하여 빈공간을 없애고 외부표면을 깔끔하게 마무리공정(S8).After the hull fixing process, the lower horizontal aluminum square pipe member 12 and the second horizontal portion 32 formed on both sides of the horizontal horizontal double-sided adhesive packing 15 of the vertical aluminum square pipe member 13 and the third space portion Structural silicon 36 of the same color as the edge of the tempered glass member 40 is injected into the spacing portions 30 and 30a of the 33 and the square aluminum pipe members 13 to eliminate voids and to clean the outer surface. Finishing process (S8).

이와 같은 작업공정을 거쳐서 된 본 발명은 채광창(100)을 선체의 설치 면에 일체로 함으로써 선승자의 시야 확보가 뛰어나며 해수나 해풍, 자외선으로부터 알루미늄재 프레임을 보호할 수 있어 오랫동안 유지 보수할 필요가 없어 경제적이며 선체의 수명도 오랫동안 유지할 수 있는 것이다.The present invention made through such a work process is excellent in securing the occupant's field of vision by integrating the skylight 100 into the installation surface of the hull, and can protect the aluminum frame from seawater, sea breezes, ultraviolet rays, there is no need for long-term maintenance It is economical and can maintain the life of the hull for a long time.

도 1은 본 발명의 일부 분리 사시도1 is a partially exploded perspective view of the present invention

도 2는 본 발병의 채광창을 선체에 결합하는 사시도Figure 2 is a perspective view of the skylight of the present invention coupled to the hull

도 3은 본 발명의 채광창 프레임에 강화유리를 부착하기 전의 정면도Figure 3 is a front view before attaching the tempered glass to the skylight frame of the present invention

도 4는 발명의 도 3의 A부를 정면에서 본 확대도4 is an enlarged view of a portion A of FIG. 3 viewed from the front;

도 5는 본 발명의 도 3의 A부를 평면에서 본 단면도5 is a cross-sectional view of the A portion of FIG. 3 of the present invention in plan view;

도 6은 본 발명을 선박에 결합한 일부 정면확대도Figure 6 is an enlarged front view of the part of the present invention coupled to the ship

도 7은 본 발명의 작업공정의 계통도7 is a schematic diagram of a working process of the present invention.

도 8은 종래 고안의 사시도8 is a perspective view of a conventional design

도 9는 종래 고안의 단면도9 is a cross-sectional view of a conventional design

도면의 주요부분에 대한 부호설명Explanation of Signs of Major Parts of Drawings

10: 채광창 프레임 11: 가로 상부 알루미늄 각파이프부재10: skylight frame 11: horizontal upper aluminum square pipe member

12: 가로 하부 알루미늄 각파이프부재12: horizontal lower aluminum square pipe member

13: 세로 알루미늄 각파이프부재 15: 가로 양면 접착패킹13: vertical aluminum square pipe member 15: horizontal double-sided adhesive packing

20: 고정브라켓트부재 21: 관통공20: fixing bracket member 21: through hole

30, 30a: 간격부 31: 제1공간부30, 30a: gap 31: first space

32: 제2공간부 33: 제3공간부32: second space portion 33: third space portion

36: 실리콘 35, 35a: 양면 접착패킹36: silicone 35, 35a: double sided adhesive packing

40: 강화유리부재 50: 선체부재40: tempered glass member 50: hull member

51: 에프알피 프레임 보강재 53: 에프알피 브라켓트51: FRP frame reinforcement 53: FRP bracket

65: 에프알피층 100: 채광창65: RF layer 100: skylight

Claims (2)

동일한 길이의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 동일한 길이의 세로 알루미늄 각파이프부재(13)를 The horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13 having the same length are 채광창 프레임(10)의 크기에 따라서 클리어 사이즈를 배정하며, 그 규격에 맞추어 내부 알루미늄재를 중간 중간에 삽입 후 용접하며, 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 양 외측부의 세로 알루미늄 각파이프부재(13)에는 일정 간격을 두고 관통공(21)을 뚫은 고정브라켓트부재(20)를 다수 곳에 고정하여 채광창 프레임(10)으로 형성하며,The clear size is assigned according to the size of the skylight frame 10, and the inner aluminum material is inserted into the middle and welded according to the standard, and the horizontal upper aluminum square pipe member 11 and the horizontal lower aluminum square pipe member 12 And a fixed bracket member 20 having drilled through holes 21 at a predetermined interval in the vertical aluminum square pipe member 13 at both outer sides thereof, and formed as a skylight frame 10. 상기 채광창 프레임(10)에 있어 브라켓트(14)가 결합되지 않는 반대 측 부분의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)는 중간부에 일직선으로 가로 가로 양면 접착패킹(15)을 부착하며, The horizontal upper aluminum square pipe member 11 and the horizontal lower aluminum square pipe member 12 of the opposite side to which the bracket 14 is not coupled to the skylight frame 10 are bonded horizontally to both sides in a straight line in the middle part. Attach the packing (15), 세로 알루미늄 각파이프부재(13)에 있어서는 양측 외 선단에서 각각 간격부(30)(30a)를 두고, 좌·우 구분되게 양면 접착패킹(35)(35a)을 평행되게 이중으로 부착하여, 각각의 강화유리부재(40)를 부착하며,In the vertical aluminum square pipe member 13, spaced portions 30 and 30a are disposed at both outer ends, respectively, and double-sided adhesive packings 35 and 35a are attached in parallel to each other so as to distinguish left and right. Attach the tempered glass member 40, 상기와 같이 강화유리부재(40)를 세로 알루미늄 각파이프부재(13)의 접착된 양면 접착패킹(35)(35a)에 부착함에 있어 각각의 강화유리부재(40)를 일정간격 띄워 양측 강화유리부재(40) 사이에 제1공간부(31)를 만들고 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)에 부착한 가로 가로 양면 접착패킹(15) 폭의 상하에 생기는 제2공간부(32), 제3공간부(33)에 실리콘(36)을 주입하여 채광창(100)으로 일체화하였으며,When attaching the tempered glass member 40 to the adhesive double-sided adhesive packing 35 (35a) of the vertical aluminum square pipe member 13 as described above, each tempered glass member 40 is floated at a predetermined interval, and both sides of the tempered glass member A first space 31 is formed between the upper and lower horizontal aluminum double pipe members 11 and the horizontal horizontal double-sided adhesive packing 15 attached to the horizontal aluminum lower pipe members 12. Silicon 36 was injected into the second space portion 32 and the third space portion 33 and integrated into the skylight 100. 상기 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)의 다수 곳에 결합한 고정 브라켓트부재(20)를, 선체부재(50)에 만든 차광창 결합 에프알피 프레임 보강재(51)의 내측 주연에 상기 고정브라켓트부재(20)의 일측에 일체로 고정한 에프알피 브라켓트(53)와 일치시켜,The hull member 50 is provided with a fixing bracket member 20 coupled to a plurality of horizontal upper aluminum square pipe members 11, horizontal lower aluminum square pipe members 12, and a plurality of vertical aluminum square pipe members 13. In accordance with the FRP bracket 53 which is integrally fixed to one side of the fixing bracket member 20 on the inner circumference of the light shield window coupling FRP frame reinforcement 51, 상기 에프알피 브라켓트(53) 결합공(54)과 상기 고정 브라켓트부재(20)의 관통공(21)을 일치시켜 볼트(60)와 너트(61)를 결합시킨 다음 결합부분을 에프알피층(65)으로 적층시켜 일체로 고정함을 특징으로 한 선박용 채광창의 무노출 프레임 조립방법.The FRP bracket 53 and the coupling hole 54 and the through hole 21 of the fixing bracket member 20 are matched to each other to combine the bolt 60 and the nut 61, and then the coupling portion is connected to the FRP layer 65. A method of assembling an unexposed frame of a skylight for ships, characterized in that it is laminated and fixed integrally. 선박 채광창의 설치 규격을 정확히 측정하여 그 규격에 맞게 설계하는 설계공정;A design process of accurately measuring the installation standard of the ship skylight and designing it according to the standard; 알루미늄재 고강도 파이프를 이용하여 채광창 프레임(10)을 선체부재(50)의 외판의 채광창 규격과 동일하게 절단하는 절단공정;A cutting step of cutting the skylight frame 10 using the aluminum high strength pipe in the same manner as the skylight specification of the outer plate of the hull member 50; 채광창 프레임(10)의 크기에 따라서 클리어 사이즈를 배정하며, 그 규격에 맞추어 내부 알루미늄재를 중간 중간에 삽입 후 견고히 용접하는 결합공정;A coupling process of allocating a clear size according to the size of the skylight frame 10 and inserting the internal aluminum material in the middle of the skylight according to the standard and then welding the same firmly; 세로 알루미늄 각파이프부재(13)의 각 파이프의 중심들에서 다음 보강재가 되는 세로 알루미늄 각파이프부재(13)의 중심들까지의 크기에 맞게끔 강화유리부 재(40)를 제작하는 강화유리 규격 절단공정;Cut the tempered glass specification to produce the tempered glass part 40 to fit the size from the center of each pipe of the longitudinal aluminum square pipe member 13 to the centers of the longitudinal aluminum square pipe member 13 to be the next reinforcement fair; 상기 강화유리 규격 절단공정에서 제작된 강화유리부재(40)를 선 제작된 각각의 가로 상부 알루미늄 각파이프부재(11)와, 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)에 양면 접착패킹(35)(35a)을 강화유리부재(40)의 끝 단면 쪽에 부착하여 강화유리부재(40)를 일차적으로 가 접합하는 강화유리 1차 접합공정;The horizontal upper aluminum square pipe member 11, the horizontal lower aluminum square pipe member 12, and the vertical aluminum square pipe member 13, which are manufactured by preforming the tempered glass member 40 manufactured in the tempered glass standard cutting process. Tempered glass primary bonding process for attaching both sides of the adhesive packing (35) (35a) to the end cross-sectional side of the tempered glass member 40 to the first temporarily bonded to the tempered glass member 40; 규격화로 절단된 강화유리부재(40)와 강화유리가 세로 알루미늄 각파이프부재(13)의 양면 접착패킹(35)(35a)의 중앙에 형성된 간격부(30)(30a)와, 제1공간부(31)에 구조용 실리콘(36)을 빈틈없이 주입시키는 강화유리 2차 접합공정.Tempered glass member 40 and tempered glass cut by standardization are formed in the center of the double-sided adhesive packings 35 and 35a of the vertical aluminum square pipe member 13, and the first space part. Tempered glass secondary bonding step of injecting structural silicon (36) into (31) tightly. 상기와 같이 강화유리 2차 접합공정과 같은 공정 후 제작된 일체형 채광창의 고정 브라켓트부재(20)와 선채부재(40) 내부의 에프알피 프레임 보강재(51)의 에프알피 브라켓트(53)를 볼트(60)와 너트(61)를 사용하여 견고히 조립한 후 에프알피층(65)으로 적층(OVER-LAB 방식) 선체부재(50)와 영구 고정시키는 선체 고정공정 및 Bolting the FLP bracket 53 of the F bracket reinforcing member 51 of the fixed bracket member 20 and the FRP frame reinforcement 51 of the integrated skylight fabricated after the same process as the secondary glass bonding step as described above. ) And the hull fixing process of permanently fixing with the hull member 50 laminated (OVER-LAB method) by the FRP layer 65 after assembling firmly using the nut and 61 and 상기 선체 고정공정 이후 가로 하부 알루미늄 각파이프부재(12)와, 세로 알루미늄 각파이프부재(13)의 가로 가로 양면 접착패킹(15)의 양측으로 형성된 제2공간부(32), 제3공간부(33)와 세로 알루미늄 각파이프부재(13)의 간격부(30)(30a)에 강화유리부재(40)의 테두리와 동일한 색상의 구조용 실리콘(36)을 주입하여 빈공간을 없애고 외부표면을 깔끔하게 마무리공정으로 함을 특징으로 하는 선박용 채광창의 무노출 프레임의 작업공정.After the hull fixing process, the horizontal lower aluminum square pipe member 12, the second horizontal portion 32 formed on both sides of the horizontal horizontal double-sided adhesive packing 15 of the vertical aluminum square pipe member 13, and the third space portion ( 33) and the structural silicon 36 of the same color as the edge of the tempered glass member 40 is injected into the spaced portions 30 and 30a of the square aluminum pipe member 13 to eliminate the empty space and to cleanly finish the outer surface. Work process of the exposure frame of ship skylight, characterized in that the process.
KR1020080042964A 2008-05-08 2008-05-08 Nothing exposure frame assembly method and the work process of vessel skylight KR100988166B1 (en)

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KR101115528B1 (en) * 2010-04-29 2012-02-27 서한동 Installation structure of windows and doors for ship

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CN102837803B (en) * 2012-09-24 2015-08-26 武汉武船特种船艇有限责任公司 A kind of method of installing continuous large scale observation window on pressure shell
KR20160127605A (en) 2015-04-27 2016-11-04 주식회사 코닉스 A window box for ships

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JPH04122293U (en) * 1991-04-18 1992-11-02 株式会社新来島どつく Ventilation and lighting opening in vehicle hold
JPH10311189A (en) 1997-05-09 1998-11-24 Kanegafuchi Chem Ind Co Ltd Dimming glass and window using the same

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KR101115528B1 (en) * 2010-04-29 2012-02-27 서한동 Installation structure of windows and doors for ship

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