KR20090004686A - Apparatus for producing fish flesh paste food with cut - Google Patents

Abstract

A manufacturing device of the food with cut is provided, which can manufacture the product with taste near to the crab leg flesh with high efficiency. A manufacturing device of the food comprises: a sheet cutter(4) equipped with a plurality of circular cutters; a bending roll(8) which bends a heated fish sheet(2) and adheres it; a roll(9) which makes the heated fish sheet in the complete folding state; and a transfer conveyor returning the foldable sheet and passing a cutting part.

Description

Apparatus for manufacturing food made of fish meat crushed with cut marks {APPARATUS FOR PRODUCING FISH FLESH PASTE FOOD WITH CUT}

The present invention is a food product made by crushing fish meat made from crushed fish meat, etc., and having a plurality of cut marks, and crushing the fish meat containing the cut marks that obtain the appearance and texture like crab meat. It relates to an apparatus for producing food.

As a food made by crushing the fish meat of the said kind, the thing of Unexamined-Japanese-Patent No. 1995-7753 is known, for example. Although the products described therein are obtained with a texture substantially close to actual crab meat compared with other similar products, products with a texture and appearance closer to the real are desired.

In order to meet this demand, the present inventor has proposed an apparatus described in Japanese Patent No. 335358. Although the apparatus described therein can satisfy the said request sufficiently, by moving the cutting blade to the folding sheet which moves to a vertical direction in the cutting direction in a cut part by moving a cutting blade to a horizontal direction. The folding sheet was intermittently sent in order to pause the folding sheet due to the cut marks.

Therefore, in the case of the device, the folding sheet may be stretched, and it is not easy to carry out the sending correctly, and as a result, the cutting and cutting damage points occur twice, so the yield is not very good. Not good.

Patent Document 1: Japanese Patent Publication No. 1991-37902

Patent Document 2: Japanese Patent Laid-Open No. 1991-49666

Patent Document 3: Japanese Patent No. 3066286

Patent Document 4: Japanese Patent No. 3345358

Patent Document 5: Japanese Utility Model Publication No. 1995-7753

SUMMARY OF THE INVENTION The present invention has been made in view of the above problems in the conventional apparatus, and is an apparatus for producing food products made by crushing fish meat containing cut marks which can produce a product having a texture and appearance substantially close to real crab meat with high efficiency. The task is to provide.

The invention according to claim 1 for solving the above-mentioned problems is provided with a means for carrying in a mashed fish meat sheet heated to an upper end of a longitudinally long longitudinal frame, under the carrying means in the longitudinal frame. In order from the top, a sheet cutter formed by juxtaposing a plurality of circular cutters and the heated crushed fish sheet in which the joints are inserted by the sheet cutter are bent close to each other. A bending roll to be pasted, a procedure roll which converges the heated mashed fish fillet sheet closely pasted by the bending roll to form a folded sheet in a completely folded state, and the folded sheet is 90 °. The bit arranges the tow roll, extends from below the longitudinal frame to the bent portion, is twisted by 90 ° by the tow roll, conveys the folded sheet at a predetermined speed, and passes the bent portion. The overloading device is formed by arranging a conveying conveyor, and the cutting device provided on the conveying conveyor in the cutting part is operated in a circular orbit at a speed corresponding to the traveling speed of the conveying conveyor. Apparatus for producing crushed fish meat, comprising: a cut tread cutter for digging into the folding sheet on the conveying conveyor and inserting a predetermined cut tread at the lower half of the track to be.

In addition, the present invention crushes the fish meat containing the cut marks formed by a plurality of lines provided with the carry-in means, sheet cutter, bending rolls, procedure rolls, tow rolls, conveying conveyor and cutting device according to claim 1 The above object is solved by the manufacturing apparatus of the made food. In this case, each of the lines can be operated independently, and the cutting device can be provided so as to span the plurality of lines, and the cutting operation can be performed in the plurality of lines in a single operation.

In addition, the said cut | disconnect mark cutter puts the left-right symmetrical "H" shaped blade in parallel with the predetermined direction in the advancing direction of the said folding sheet, and the said folding sheet is from the center of the said "Ha" shaped blade. It may proceed a little in either direction, so that the cutting marks may be asymmetrically inserted by the blade. Moreover, the said cut | disconnect mark cutter can also be made to put together the left and right asymmetrical "H" shaped blade at predetermined intervals in the advancing direction of the said folding sheet.

In the apparatus according to the present invention, the folding sheet is horizontally conveyed at a predetermined speed on the basis of the incidence of the cutting marks, and the cutting marks cutter has a circular orbit corresponding to the traveling speed from above with respect to the folding sheet. Since the drawing operation is repeated, the uniform cutting operation is repeated, and the establishment of cutting and cutting damage is greatly reduced, thereby producing a fish meat crushed food containing the cutting marks with high efficiency. It can be effective.

Best Mode for Carrying Out the Invention The best mode for carrying out the present invention will be described with reference to the accompanying drawings. FIG. 1 is a front view thereof, FIG. 2 is an A-A perspective view in FIG. 1 (the illustration of the rear part is omitted to avoid complexity), and FIG. 3 is a B-B viewing view in FIG. to be. 1 is a feed roller for sending a heated crushed fish sheet 2 into the apparatus, and is installed at the upper end of a frame 3 extending in the longitudinal direction of the apparatus.

The heated mashed fish meat sheet 2 is made by adding starch, salt, seasonings, egg whites, etc. to fish flesh such as cod, for example, as the main raw material. To finish this with crab flavor, mix crushed fish meat such as crab shells into flake shapes or grind the shells into paste shapes and crush them by 3 to 5%. You can mix it with fish meat. Moreover, you may add crab flavor, calcium, etc. to crushed fish meat. In practice, frozen mashed fish meat is often cooked by grinding on a crusher, crushed and rubbed with salt.

A sheet cutter 4 is disposed above the frame 3. The sheet cutter 4 is formed by plural number of circular cutters 5, but cutouts 6 may be provided in each circular cutter 5 as shown in FIG. In that case, it arrange | positions and arrange | positions little by little so that the formation position of each notch 6 in each circular cutter 5 may differ. Notch 6 may be provided in multiple numbers in each circular cutter according to the diameter of the circular cutter 5.

This sheet cutter 4 is for cutting the heated mashed fish sheet 2 sent from the conveyor 1 into a strip shape, for example, about 1.5 cm wide, but in that case, the heated mashed The fish meat sheet 2 may be cut out completely, or by inserting a deep joint line so that the whole band-like object may be connected to one peeled sheet. When the notch 6 is provided, the joint line 7 is discontinuous (see FIG. 8 (b)). The discontinuous portion is slightly displaced around the advancing direction of the crushed fish meat sheet 2 heated in each joint line 7.

In the case where the cutout 6 is not provided in the circular cutter 5, the cut line 7 is a continuous one. However, since the heated mashed fish sheet has adhesive force, it is cut continuously without leaving skin. Even in one case, the strips of the heated mash fish sheet are not scattered and arranged.

In the lower side of the sheet cutter 4, sawtooth-like wavy rolls 8 are arranged in one or two stages. The bending roll 8 is a tooth-to-wave shape roll whose circumference is saw-toothed, and the crushed fish meat sheet 2 into which the piercing line 7 was inserted by the sheet cutter 4 touches this, The line 7 is bent into a corrugated box shape to be closely attached (FIG. 8 (c)), whereby the folding operation of the next process proceeds smoothly.

9 is the converging roll arrange | positioned under the bending roll 8, Comprising: It consists of a pair of roll of H type cross section as shown in FIG. The heated mashed fish sheet 2, which is bent into a corrugated box shape by the bending roll 8, passes through this procedure roll 9, whereby it is brought closer and completely folded, whereby the cross section is rectangular. The folding sheet 10 is produced (FIG. 5, FIG. 8 (d)).

The distance between the bending roll 8 and the converging roll 9 should be as long as possible. If this is too short, the heated crushed fish meat sheet 2 may stick rapidly and become crowded, and a thing which cannot be folded cleanly may also occur. Therefore, as shown in the example, it is preferable to arrange the auxiliary convergence roll 9a with a slightly increased interval on the convergence roll 9 and to sequentially converge.

The tow rolls 11 and 11a are arrange | positioned below the converging roll 9. The torsion rolls 11 and 11a act to twist the folding sheet 10 by 90 degrees, whereby the flat surface 10a on which the cut line 7 of the folding sheet 10 does not appear faces the upper surface. The cut marks 26 to be described later are engraved (see Figs. 6 and 8E). The torsion rolls 11 and 11a are provided with 45 degrees of downhill inclined surfaces symmetrically on the main side surface thereof, and the folding sheet 10 touches the main side surfaces of the torsion rolls 11 and 11a. Twist twice by ° and rotate 90 °. Thus, the folding sheet 10 which twisted by 90 degrees and which the flat surface 10a which the piercing line 7 does not appear to raise is arrange | positioned from the lower side of the torsion rolls 11 and 11a over a conveyance part, and is folded sheet It is supplied onto the conveyance conveyor 12 which conveys 10 in a horizontal direction.

In addition, although there may be one case of the torsion roll 11, in that case, it is necessary to twist the folding sheet 10 45 degrees further from there to the conveyance conveyor 12, and the torsion state is incomplete There may be occasions. Therefore, as in the present embodiment, the torsion rolls 11 and 11a are arranged in two stages by changing the direction of the axis, and the folded sheet 10 is conveyed in a state where the folding sheet 10 is completely twisted by 90 degrees by twisting 45 degrees in each. It is desirable to be fed onto the conveyor 12.

The cutting device 17 is provided on the conveyance conveyor 12. This cutting device 17 is equipped with the cutting mark cutter 18 which moves a circular orbit at the speed | rate corresponding to the conveyance speed of the conveying conveyor 12, and the cutting mark cutter 18 has the said circular orbit. In the lower half orbital movement which becomes a movement in the same direction (or the opposite direction) as the inner conveyance conveyor 12, it is predetermined by digging into the flat surface 10a of the folding sheet 10 of the conveyance conveyor 12. (In Fig. 3, the cutter 18 on the right side is at the bottom half movement, and the left cutter 18 is at the top half movement).

The cutting device 17 is connected to the longitudinal frame 3 and is installed on the horizontal frame 19 for storing the conveying conveyor 12 via four struts 20, and the strut 20 and the struts. A cut case cutter 18 arranged on a lower surface of the drive case 21, a drive mechanism disposed in the drive case 21, and a lower surface of the drive case 21 to draw a circular orbit. )

The drive mechanism consists of a motor 22 and a pair of drive panels 23 and 23 which are rotationally driven by the motor 22 and rotate at the same speed in the same direction. The cut tread cutter 18 is mounted via the arms 24 and 24 eccentrically mounted to the drive panels 23 and 23 and axially supported thereon. The arms 24 and 24 are integrated with the cut tread cutter 18 mounted at the lower end thereof, and draw a circular orbit along with the rotation of the drive panels 23 and 23, and the cut tread cutter 18 at the time of its lowering. ) Is cut into the folded sheet 10 conveyed below to form the cut marks 26 (Fig. 8 (f)).

Fig. 7 shows an example of the configuration of the cut tread cutter 18 from the lower side, and a plurality of the cuts 28 protruding downwardly on the blade fixing plate 27 are usually left-right symmetrical with a "H" shape and juxtaposed. The blade 29 of linear shape is arrange | positioned at this. This cutting mark cutter 18 descend | falls and digs in response to the conveyance speed to the folding sheet | seat 10 which is conveyed easily, and forms the cutting | disconnection mark row of the shape respond | corresponding to the blade row continuously without a gap.

The folding sheet 10 can also be moved by moving a little from the center of the "ha" -shaped blade 28 to one of right and left directions (refer FIG. 9). In such a case, the cut marks 26 are put asymmetrically (see FIGS. 10 and 11), but considering that many of the actual crab legs are not symmetrical, it is closer to the real thing. You can do it. Moreover, it goes without saying that the same product can be manufactured also by using what has the left and right asymmetrical "ha" shaped blades as the cutting mark cutter 18.

In one embodiment, the folding sheet 10 in which the cut marks 26 (and the straight cut marks 26a by the blade 29) of the "H" shape were continuously engraved symmetrically or asymmetrically in this manner. ) Is reversed 180 ° by the same reversing means as the tow roll 11 on the occasion of being transferred from the transport conveyor 12 to the subsequent transport conveyor 31, and the cut marks 26 are carried out. It is brought into close contact with a color film for coloring supplied on a belt of the conveyor 31 and is colored.

The folded sheet 10, which has been colored in the cut marks 26, is sent to the next cutting process by the carrying-out conveyor 31 in order to have a product length and an arrow shape as necessary. By passing a shaping | molding roll in the middle of conveyance, it is compression-molded into a cross-sectional circular shape etc., and is processed so that the binding force of fibrous materials may become high and it may be orderly (FIG. 8 (g)). In addition, you may perform the said coloring process after the said cutting process and the shaping | molding process.

Although the above-mentioned embodiment produces | generates one folding sheet 10 in one manufacturing line, you may add this line together. In this figure, two lines are provided in parallel. In this case, each line may be independent. For example, the cutting device 17 is configured to span two lines, and a single motor 22 of each line is used. The cut marks cutter 18 may be driven.

In addition, although the conveyance conveyor 12 may be driven by the motor 22a installed in the horizontal frame 19, using the rotational driving force of the motor 22 in the cutting device 17, ie, the motor ( The gear 32 driven to rotate by 22 may be extended downward, and the gear 33 may be attached to the lower end thereof to receive a rotational force therefrom (see FIG. 3).

Although this invention was demonstrated to some extent in detail about the most preferable embodiment, it is clear that it can comprise a wide range of other embodiment not contrary to the mind and range of this invention, and this invention is limited by the attached Claim. Except as long as it is not limited to the specific embodiment.

BRIEF DESCRIPTION OF THE DRAWINGS The front view of the manufacturing apparatus of the foodstuff which crushed the fish meat containing the cut marks which concerns on this invention.

FIG. 2 is an A-A perspective view in FIG. 1. FIG.

FIG. 3 is a B-B viewing diagram in FIG. 1. FIG.

It is a figure which shows the example of the shape of the sheet cutter in the manufacturing apparatus of the foodstuff which crushed the fish meat containing the cut marks which concerns on this invention.

It is a figure which shows the example of the shape of the procedure roll of the manufacturing apparatus of the foodstuff which crushed the fish meat containing the cut marks which concerns on this invention.

It is a figure which shows the example of the shape of the tow roll of the manufacturing apparatus of the foodstuff which crushed the fish meat containing the cut marks which concerns on this invention.

It is a figure which shows the example of the shape of the cutting mark cutter in the manufacturing apparatus of the foodstuff which crushed the fish meat containing the cutting mark which concerns on this invention.

It is a figure which shows the change of the processing situation of the crushed fish meat sheet by the manufacturing apparatus of the food crushed fish meat which contained the cut marks which concerns on this invention.

It is a figure which shows the positional relationship of a cutting mark cutter and a folding sheet in one Example of the manufacturing apparatus of the food crushed fish meat which contained the cutting mark which concerns on this invention.

It is a figure which shows the cutting mark of the folding sheet engraved in the positional relationship shown in FIG.

FIG. 11 is a diagram showing cut marks of products engraved in the positional relationship shown in FIG. 9. FIG.

<Description of the code>

1 feed roller

2 Heated Mashed Fish Sheet

3 jong frame

4 sheet cutter

5 round cutter

6 Cutting off

7 joint line

8 bending roll

9 Procedure roll

9a Auxiliary procedure roll

10 folding sheet

10a flat surface

11 roll rolls

11a vignette roll

12 conveyor

17 Sculpture

18 Cutting Cutter

19 side frame

20 Holding

21 drive case

22 motor

23 Driving companion

24 arm

26 cut marks

27 blade fixing plate

31 export conveyor

32 gear gear

33 Gears

Claims (7)

A sheet cutter provided with a means for carrying in a mashed fish meat sheet heated to an upper end of a longitudinal frame elongated in a longitudinal direction, and juxtaposed with a plurality of circular cutters in order from above under the carrying means in the longitudinal frame; A bending roll for bending the heated crushed fish meat sheet into which the joint line is inserted by a sheet cutter and attaching the heated crushed fish meat sheet close to each other by the bending roll is subjected to a procedure to complete the folded state. A collapsible roll made of a folding sheet and a twisting roll having a 90 ° bit as the folding sheet are disposed, and the folding sheet which extends from the bottom of the longitudinal frame to an angled portion and is twisted by 90 ° by the twisting roll at a predetermined speed. It is made by arrange | positioning the conveyance conveyor which conveys and passes through the said cutting part, and is set in the said cutting part on the said conveying conveyor. The cutting device is provided with a cutting mark cutter which operates a circular orbit at a speed corresponding to the traveling speed of the conveying conveyor, and penetrates into the folding sheet on the conveying conveyor and inserts a predetermined cutting mark during the lower half movement of the circular orbit. The manufacturing apparatus of the food which crushed the fish meat containing the cut mark characterized by the above-mentioned. An apparatus for producing a food product made by crushing fish meat, comprising a plurality of lines including the carrying-in means of claim 1, a sheet cutter, a bending roll, a procedure roll, a tow roll, a conveying conveyor, and a cutting device. The method of claim 2, A device for producing a food product made by crushing fish meat, wherein each of the lines operates independently. The method of claim 2, And a cutting device is provided over the plurality of lines, and performs the cutting operation simultaneously in the plurality of lines in a single operation. The method of claim 1, The said cutting mark cutter is a manufacturing apparatus of the food which crushed the fish meat containing the cutting mark characterized by having installed the left-right symmetrical "H" shaped blade at predetermined intervals in the advancing direction of the said folding sheet | seat. The method of claim 5, The folding sheet proceeds a little outwardly from the center of the "ha" shaped blade in either of the right and left directions, whereby the cutting marks are inserted asymmetrically by the blade. Apparatus for manufacturing food made from mashed meat. The method of claim 1, The said cutting mark cutter is a food manufacturing apparatus which crushed the fish meat containing the cutting mark characterized in that the left and right asymmetrical "H" shaped blades were provided at predetermined intervals in the advancing direction of the said folding sheet.

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