JP3056686B2 - Notched kneaded product and method for producing the same - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a kneaded product mainly made of fish meat surimi and the like, which is provided with a large number of cuts so as to obtain a texture like crab foot meat and a cut product. It relates to a manufacturing method.

[0002]

2. Description of the Related Art The above-mentioned products include, for example,
What is described in -7753 is known. Although the product described therein can provide a texture substantially similar to that of actual crab foot meat as compared with other similar products, a product having a texture and appearance closer to the real thing is desired.

[0003]

SUMMARY OF THE INVENTION The present invention has been made in order to meet the above-mentioned demands, and is capable of automatically and inexpensively producing a product having a texture and appearance substantially similar to that of a real crab foot, and the product. It is an object to provide a manufacturing method which can be performed.

[0004]

SUMMARY OF THE INVENTION According to the present invention, there is provided a product having a predetermined width.
After carving a cut in the surimi sheet of layered fish meat etc.
It is molded to have a shape that looks like a hull
A cut product, wherein the cut has a longitudinal direction at the center thereof.
Continuous or discontinuous extending to the lower end or
The central groove that does not reach, and almost
A cut kneaded product, which is a number of cuts engraved symmetrically, as well as a conveyed fish meat or other surimi meat
A step of linearly supplying the surimi sheets to the surimi sheet at appropriate intervals; a step of inserting a discontinuous separating line between the surimi sheet supplying portions of the surimi sheet; Forming a laminated sheet by folding the target sheet in a bellows shape, engraving a large number of cuts at predetermined intervals on the laminated sheet, and laminating the cuts Cutting the sheet into a predetermined length to form an arrow-shaped body, pressing the arrow-shaped body from both sides to form the predetermined shape, and engraving a central groove extending in the length direction from the upper surface. The above object has been solved by a method of producing a cut-shaped kneaded product, which comprises a step of forming a boat-shaped body by applying a coating and a step of applying a coating while coloring the boat-shaped body as necessary.

[0005]

Embodiments of the present invention will be described with reference to the accompanying drawings. 1 to 3 show one example of the shape of a cut kneaded product according to the present invention, in which 1 is a kneaded product main body formed into a ship shape, and 2 is engraved in a longitudinal direction of a central portion of the kneaded product main body. The central groove 3 is provided with a large number of cuts symmetrically engraved on both sides of the central groove 2, and 4 is a coating covering the kneaded product main body 1.

[0006] The main material of the kneaded product body 1 is, for example, ground meat obtained by adding starch, salt, seasoning, egg white and the like to fish meat such as walleye pollock. To make it crab-flavored, crushed meat such as crab such as crab is mixed into a surimi and flaked or mixed, and the crust is crushed into a paste to form 3 ~
It may be mixed with about 5% surimi. Further, crab flavor, calcium and the like may be added to the surimi. Actually, the frozen surimi is crushed,
It is often cooked with mashed salt. The kneaded product main body 1 is formed by laminating the above-mentioned surimi sheets in multiple stages, and has a ship shape in which both ends are narrowed (see FIG. 1), and preferably both ends are lowered into a curved state (see FIG. 2).

The central groove 2 is cut from the upper part of the kneaded product main body 1 from above, and both ends thereof are stopped at a suitable distance inward from both ends of the kneaded product main body 1, and the lower end is provided at the lower end thereof.
Stop slightly above the bottom edge of the. The method of engraving the central groove 2 is not limited to the above-described method, but may be discontinuous (FIGS. 12 and 13) or one where one end reaches the end of the kneaded product main body (FIGS. 14 and 15). ), Those whose lower ends reach the lower end of the kneaded product main body (FIGS. 12 to 15), or those in which these variations are appropriately combined.

The cuts 3 are formed symmetrically in large numbers with the central groove 2 interposed therebetween, but the cuts 3 may extend through to the lower end of the kneaded product main body 1. The kneaded product main body 1 is usually appropriately colored such as red, and the coating 4 is provided with a binder made of surimi or wheat gluten or the like.

Next, an apparatus for carrying out the method for producing a kneaded product according to the present invention shown in FIGS. 4 to 11 will be described in detail. 4 and 5, reference numeral 11 denotes a surimi sheet 1.
The first conveyor 12 for transferring 0 is a raw surimi filling machine. The surimi sheet is a continuous sheet in which the above-mentioned surimi is continuously extruded from an elongated slit die of a molding machine and rolled to a predetermined thickness and width.

The surimi filling machine 12 continuously feeds raw surimi 17 of the same kind as the surimi sheet 10 onto the surimi sheet 10, and a number of bases 14 are juxtaposed below the hopper 13. A hollow base mounting portion 15 is provided. The raw surimi 17 enters the base mounting portion 15 from the hopper 13, exits from each base 14, and is supplied onto the surimi sheet 10 conveyed by the first conveyor 11. In each base 14,
An adjustment valve 16 for adjusting the supply amount of the raw surimi 17 is provided.

In FIGS. 4 and 6, reference numeral 18 denotes a sheet cutter arranged on the end of the first conveyor 11, which comprises a number of rotating cutters 19 arranged side by side. Each rotating cutter -1
9 has a notch 20, and the rotary cutters 19 are arranged such that the positions where the respective notches 20 are formed are different. A plurality of notches 20 may be provided according to the diameter of the rotary cutter 19. Each rotating cutter 19 is provided with each base 1.
4 and the first conveyor 11
The surimi sheet 10 traveling upward is cut into many rows, but the cut line 21 (see FIG. 7) is discontinuous due to the presence of the notch 20. The discontinuous portion is slightly shifted in each of the separation lines 21 before and after the moving direction of the surimi sheet 10. In addition, the raw surimi 17 is placed in the middle of each of the surimi sheets separated into narrow widths.

In FIG. 4 and FIG. 7, reference numeral 22 denotes a converging conveyor, in which a pair of conveyors 23 and 24 are opposed to each other so that the upper entrance side is widened and the interval from the upper side to the lower exit is gradually narrowed. Consisting of Preferably, conveyor 2
One or both of the conveyors 3 and 24 can be moved in the direction indicated by the arrow in FIG. 7, so that the distance between the conveyors 23 and 24 can be adjusted. The converging conveyor 22 is for folding and stacking the surimi sheet 10 into which the discontinuous separating line 21 has been inserted in the above process in a bellows shape, and the surimi sheet 10 advances in the converging conveyor 22. As a result, the sheet is pushed from both sides to bend in a bellows shape from the separation line 21, and is gradually folded downward to be in a stacked state. At this time, since the raw surimi 17 functions as a binder, the layers of the laminated sheet 25 that are generated are not unraveled later. In addition, wiping tools are provided on the conveyors 23 and 24,
By attaching a wiping roller or the like, the conveyor 23,
It is preferred that 24 be kept clean at all times.

In FIG. 4, reference numeral 27 denotes a direction change roller installed below the converging conveyor 22. The direction change roller 27 is arranged so that the roller surface abuts on the laminated sheet 25 at an angle of 45 degrees.
The laminated sheet 25 in contact with the direction changing roller 27 is twisted by 45 degrees, and the second conveyer 2 installed thereunder is provided.
8 and is transported. At this time, the laminated sheet 25 is pressed from above by a pressing roller 29, and forcibly further pressed for 45 minutes.
Twisted, that is, conveyed by the second conveyor 28 while being rotated 90 degrees from the initial state. The direction change roller 27 is required when the transport directions of the first conveyor 11 and the second conveyor 28 are the same, and is unnecessary when the transport directions of both conveyors are orthogonal.

FIG. 8 is an overall configuration diagram of a cut making machine 31 for cutting a cut 3 in the kneaded product main body 1. There 3
Reference numeral 2 denotes an elevating rod driven by an air cylinder or the like, the lower end of which is fixed to a blade fixing plate 33. Blade fixing plate 3
A cutting blade 34 is attached to 3 downward. The cutting blade 34 is formed by arranging a large number of U-shaped blades side by side. The cutting blade 34 continuously moves up and down and cuts a cut 3 in the laminated sheet 25 traveling on the gantry 35.

Four guide posts 36 are erected on the gantry 35, and each guide post 36 is loosely inserted into a blade fixing plate 33 and a blade supporting plate 37 disposed below the blade fixing plate 33. Although not shown, a hole corresponding to the cross-sectional shape of the cutting blade 34 through which the cutting blade 34 is inserted is formed in the blade supporting plate 37. The blade support plate 37 prevents the cutting blade 34 from shaking during the engraving operation. A spring 38 is mounted on an upper portion of each guide post 36, and an upper end of each spring 38 is fixed to a lower surface of the blade fixing plate 33, and a lower end thereof is fixed to an upper surface of the blade supporting plate 37.

An upper stopper 39 for preventing the blade fixing plate 33 from rising is attached to the upper end of each guide post 36, and a lower stopper for preventing the blade support plate 37 from lowering below the guide post 36. 40 is attached.
Since the lower stopper 40 is provided, the blade supporting plate 37 does not touch the laminated sheet 25 and does not damage the laminated sheet 25. Reference numeral 41 denotes an escape hole formed on the upper surface of the gantry 35, and the tip of the cutting blade 34 penetrating the laminated sheet 25 escapes there.

A cutting cutter adjacent to the slitting machine 31
42 are installed. The separation cutter 42 is an air cylinder.
A pedestal 4 having a V-shaped cutting blade 43 which moves up and down by the like and also has a clearance groove 44 into which a lower portion of the cutting blade 43 enters.
5 is provided. The laminated sheet 25 with the cut 3 engraved and traveling on the receiving table 45 is cut into a predetermined length by the cutting blade 43 descending here, and the blade-shaped body 46 as shown in FIG. Are continuously formed.

In FIG. 4, reference numeral 48 denotes a binding and slicing machine.
The lower surface is provided with one or two nozzles 49 that move up and down by the action of an air cylinder or the like. When the nozzles 49 descend, the binding body 50 is pushed out from the nozzles 49 and connected to the V-shaped concave side surface 51 of the arrow blade shaped body 46. A raw surimi 50 is attached (see FIG. 10).

Reference numeral 52 denotes a third cutter connected to the cutting cutter 42.
The traveling speed of the conveyor is faster than that of the second conveyor 28.
The cutting blade 43 of the separating cutter 42 moves downward immediately after the leading end of the laminated sheet 25 rides on the third conveyor 52 to cut the laminated sheet 25. Therefore, the arrow blade-shaped body 46 formed by cutting is immediately separated from the laminated sheet 25 and is transferred onto the third conveyor 52. Due to the speed difference between the second conveyor 28 and the third conveyor, a plurality of arrow blade-shaped bodies 46 ride on the third conveyor 52 at a certain interval. The normal binding and squeezing machine 48 is installed on the end of the third conveyor 52.

A forming grooving machine 53 is installed on an intermediate portion of the third conveyor 52. As shown in FIG. 11, the forming groove cutting machine 53 includes a forming die 54 that moves on a conveying surface 52 a of the third conveyor 52 in a direction perpendicular to the traveling direction and opens and closes,
A linear elevating blade 55 which advances into the molding die 54 from above and forms the central groove 2 in the longitudinal direction of the central portion of the arrow blade-shaped body 46
Is provided. The molding die 54 is disposed on the third conveyor 52, and is provided with an air cylinder attached to a frame (not shown).
By the action of the like, the third conveyor 52 is moved on the transport surface 52a of the third conveyor 52 to be opened and closed. During the closing operation, the wing shape 46 is sandwiched from both sides to form a hull shape as shown in FIGS. At that time, since the raw surimi 50 is attached to the side surface 51 of the V-shaped concave portion of the arrow blade-shaped body 46, the side surface 51 does not separate and the hull shape is maintained.

When the mold 54 is closed, a gap 5
6 are formed, and the descending elevating blade 55
Can enter the mold through the gap 56. That is, since the engraving work of the central groove 2 is performed in a state where the arrow blade-shaped body 46 is pressed by the molding die 54,
The central groove 2 can be reliably and easily engraved at a fixed position. The lifting blade 55 may be stopped before the lower end reaches the transport surface 52a, or may be lowered until the lower edge hits the transport surface 52a.

In FIG. 4, reference numeral 58 denotes a reversing plate attached to the advancing end of the third conveyor 52, which has a curved shape along the end of the third conveyor 52. The boat-shaped body 59 formed and engraved with the central groove 2 falls from the tip of the third conveyer 52 and hits the reversing plate 58, so that the reversing state along the reversing plate 58, in other words, upside down. It falls on the fourth conveyor 60 and is sent to the next step, namely, the color-surrounding step and the packaging step. There ship-shaped body 59
Is provided with a color surimi and a coating 4 is applied.
The apparatus used in these steps is the same as that of the conventional apparatus, and the description is omitted. Reference numeral 61 denotes a stopper for preventing the boat-shaped body 59 from falling from the fourth conveyor.

[0023]

The present invention is as described above. Since the kneaded product according to the present invention has a large number of cuts, the knitted product main body becomes fibrous, and a central groove corresponding to a bone extraction mark is formed. As a result, the finished product has an appearance and texture very close to actual crab foot meat. The kneaded product body is not completely cut by the cut and the central groove, and does not vary due to the coating.

In the method for producing a kneaded product according to the present invention, the means for forming a laminated sheet, the means for forming a cut, the means for separating, the means for forming and engraving a central groove, the means for coating, and the like are provided in series. Therefore, there is an effect that the kneaded product can be efficiently mass-produced.

[Brief description of the drawings]

FIG. 1 is a plan view showing an example of the shape of a kneaded product according to the present invention.

FIG. 2 is a side view showing an example of the shape of the kneaded product according to the present invention.

FIG. 3 is a sectional view taken along lines AA and BB in FIG. 1;

FIG. 4 is an overall configuration diagram of an apparatus for performing the method for manufacturing a kneaded product according to the present invention.

FIG. 5 is a configuration diagram of a raw surimi filling machine in an apparatus for performing the method of manufacturing a kneaded product according to the present invention.

FIG. 6 is a configuration diagram of a raw surimi filling machine in an apparatus for performing the method for producing a kneaded product according to the present invention.

FIG. 7 is a configuration diagram of a converging conveyor in an apparatus for performing the method for manufacturing a kneaded product according to the present invention.

FIG. 8 is a configuration diagram of a slitting machine in an apparatus for performing the method of manufacturing a kneaded product according to the present invention.

FIG. 9 is a configuration diagram of a cutting cutter in an apparatus for performing the method for manufacturing a kneaded product according to the present invention.

FIG. 10 is a view showing the shape of an arrow blade-shaped body generated during the production of the kneaded product according to the present invention.

FIG. 11 is a configuration diagram of a forming grooving machine in an apparatus for performing the method of manufacturing a kneaded product according to the present invention.

FIG. 12 is a plan view of another example of the shape of the kneaded product according to the present invention.

13 is a side view of the kneaded product shown in FIG.

FIG. 14 is a plan view of still another example of the shape of the kneaded product according to the present invention.

15 is a side view of the kneaded product shown in FIG.

[Explanation of symbols]

 REFERENCE SIGNS LIST 1 kneaded product main body 2 central groove 3 cut 4 covering 10 surimi sheet 11 first conveyor 12 raw surimi filling machine 14 base 17 raw surimi 18 sheet cutter 22 converging conveyor 21 non-continuous separating line 25 laminated sheet 28 Second conveyor 31 Cut-off machine 42 Separation cutter 46 Arrow blade-shaped body 48 Bonding paste body 50 Bonding paste body 51 V-shaped concave side surface 52 Third conveyor 52a transfer surface 53 Forming groove cutting machine 54 Mold 58 Reversing plate 59 Ship-shaped body 60 4th conveyor

Claims (3)

(57) [Claims] (1) Surimi meat such as fish meat laminated at a predetermined width.
It looks like the whole hull is turned down after carving a cut in the boat
A kneaded product formed to have a shape,
Continuous or discontinuous with the stitch extending longitudinally at its center
Central groove reaching and not reaching the lower end
, And a large number of chopped
A cut kneaded product that is the cut that was set . 2. A method for producing a cut kneaded product comprising the following seven steps. (1) Step of supplying raw surimi in a linear manner to a conveyed surimi sheet of fish meat or the like at an appropriate interval (2) Inserting a discontinuous separating line between the raw surimi feeding portions of the surimi sheet Step (3) Step of narrowing the surimi sheet and folding it in a bellows shape from the discontinuous separation line to produce a laminated sheet. (4) A large number of laminated sheets are provided at predetermined intervals on the laminated sheet. (5) Cutting the laminated sheet with the cuts into a predetermined length to produce an arrow blade-shaped body (6) Cutting the arrow blade-shaped body from both sides Pressing to form into a predetermined shape and engraving a central groove extending in the length direction from the upper surface to produce a boat-shaped body (7) Coloring and coating the boat-shaped body as necessary Process 3. The method for producing a cut kneaded product according to claim 2, further comprising the step of attaching a raw surimi to be attached to a side surface of the V-shaped concave portion of the arrow blade-shaped body.