JP4794604B2 - Equipment for production of cut paste products - Google Patents

Equipment for production of cut paste products Download PDF

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JP4794604B2
JP4794604B2 JP2008158250A JP2008158250A JP4794604B2 JP 4794604 B2 JP4794604 B2 JP 4794604B2 JP 2008158250 A JP2008158250 A JP 2008158250A JP 2008158250 A JP2008158250 A JP 2008158250A JP 4794604 B2 JP4794604 B2 JP 4794604B2
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sheet
cut
cutter
roll
folding
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JP2009034098A (en
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茂雄 安野
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茂雄 安野
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/70—Comminuted, e.g. emulsified, fish products; Processed products therefrom such as pastes, reformed or compressed products
    • A—HUMAN NECESSITIES
    • A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22C—PROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00—Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/08—Holding, guiding, or conveying fish before, during or after its preparation ; Devices for sizing fish; Automatically adapting conveyors or processing machines to the measured size
    • A—HUMAN NECESSITIES
    • A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22C—PROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00—Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/20—Shredding; Cutting into cubes; Flaking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/24—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with another disc cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Fish Paste Products (AREA)
  • Processing Of Meat And Fish (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Description

本発明は、魚肉のすり身等を主原料とした練製品であって、多数の切れ目を備えることにより、カニ足肉の如き外観と食感が得られる切れ目入り練製品を製造するための装置に関するものである。   TECHNICAL FIELD The present invention relates to a device for producing a kneaded product that is a paste product mainly made of surimi fish meat and the like, and has a number of cuts to obtain an appearance and texture like crab leg meat. Is.

上記類の練製品としては、例えば実公平７−７７５３号公報記載のものが知られている。そこに記載されている製品は他の同種製品に比較してかなり実際のカニ足肉に近い食感が得られるものではあるが、更に本物に近い食感並びに外観の製品が要望されている。   As a paste product of the above kind, for example, one described in Japanese Utility Model Publication No. 7-7753 is known. Although the products described therein can provide a texture almost similar to that of actual crab leg meat compared to other similar products, there is a demand for a product with a texture and appearance that is close to the real one.

この要望に応えるために本発明者は、特許第３３４５３５８号公報記載の装置を提唱した。そこに記載の装置は、上記要望に十分に応え得るものであるが、切刻部における切り目入れ操作を、垂直方向に移動する折畳シートに対して切刃を水平方向に移動させることによって行なっており、また、その切れ目刻設に際して折畳シートを一時停止させるため、折畳シートを間欠送りしていた。   In order to meet this demand, the present inventor proposed an apparatus described in Japanese Patent No. 3345358. Although the apparatus described therein can sufficiently meet the above-mentioned demand, the notching operation in the cut portion is performed by moving the cutting blade in the horizontal direction with respect to the folding sheet moving in the vertical direction. In addition, the folding sheet is intermittently fed in order to temporarily stop the folding sheet when the cut is cut.

そのため、その装置によった場合、折畳シートが延びることもあって、その送りを精確に行なうことが容易ではなく、結果として二度切りや切り損じ個所が生ずるため、歩留りが余りよくなく、間欠送りのために処理効率もよくなかった。
特公平３−３７９０２号公報 特開平３−４９６６６号公報 特許第３０５６６８６号公報 特許第３３４５３５８号公報 実公平７−７７５３号公報 Therefore, when the apparatus is used, the folding sheet may be extended, and it is not easy to accurately feed the sheet.As a result, the cut and cut parts are generated twice, so the yield is not so good. Processing efficiency was not good due to intermittent feeding.
Japanese Patent Publication No. 3-37902 JP-A-3-49666 Japanese Patent No. 3056686 Japanese Patent No. 3345358 No. 7-7753

本発明は、従来装置における上記問題に鑑みてなされたものであって、本物のカニ足肉にかなり近い食感並びに外観の製品を、歩留りよく、高効率にて製造し得る切れ目入り練製品の製造装置を提供することを課題とする。   The present invention has been made in view of the above problems in conventional devices, and is a kneaded product with a cut that can be manufactured with high yield and high yield, with a texture and appearance that is very close to real crab foot meat. It is an object to provide a manufacturing apparatus.

上記課題を解決するための請求項１に記載の発明は、縦方向に長い縦フレームの上端部に加熱すり身シートの搬入手段を設置し、前記縦フレーム内の前記搬入手段の下に上から順に、多数の円形カッターを並置して成るシートカッターと、前記シートカッターによって切離線が入れられた前記加熱すり身シートを折曲して幅寄せする折曲ロールと、前記折曲ロールによって幅寄せされた前記加熱すり身シートを収束して完全な折畳み状態の折畳シートとする収束ロールと、前記折畳シートを９０度ひねるひねりロールとを配置し、また、前記縦フレームの下から切刻部に延びて、前記ひねりロールによって９０度ひねられた前記折畳シートを定速にて搬送して前記切刻部を通過させる搬送コンベアとを配して成り、前記切刻部において前記搬送コンベア上に設置される切刻装置は、４本の支柱上に設置される駆動部ケースと、前記駆動部ケース内に配備される駆動機構と、前記駆動部ケースの下面に垂設されて円軌道を描く切れ目カッターとから成っていて、前記縦フレームに連設されていて前記搬送コンベアを収納する横フレーム上に、前記４本の支柱を介して設置され、前記駆動機構は、モータと、前記モータによって回転駆動されて、同一方向に同速回転する一対の駆動盤とから成り、前記切れ目カッターは、前記一対の駆動盤に偏心的に取り付けられてそこに軸支されるアームを介して設置され、前記アームは、その下端に取り付けられた切れ目カッターと一体となって、前記一対の駆動盤の回転に伴って円軌道を描き、その下降時に前記切れ目カッターがその下を搬送される前記折畳シートにくい込んで所定の切れ目を入れることを特徴とする切れ目入り練製品の製造装置である。
In order to solve the above-mentioned problem, the invention according to claim 1 is characterized in that a heating surimi sheet carrying means is installed at the upper end of a vertical frame that is long in the vertical direction, and the top of the vertical frame is placed below the carrying means. A sheet cutter formed by juxtaposing a large number of circular cutters, a folding roll for folding the heated surimi sheet on which a separation line is put by the sheet cutter, and the width of the folding cutter A converging roll that converges the heated surimi sheet into a completely folded sheet, and a twisting roll that twists the folded sheet by 90 degrees, and extends from the bottom of the vertical frame to the cut portion. A folding conveyer that conveys the folded sheet twisted 90 degrees by the twisting roll at a constant speed and passes the cut portion, Setsukoku apparatus installed on a conveyor, a drive unit casing being installed on the four posts, and a drive mechanism to be deployed to the drive unit case, is suspended from the lower surface of the driving portion case with circular and a cut cutter orbital Te formed Ttei, on the horizontal frame for housing the vertical frame provided continuously by the conveyor have been established through the four columns, the drive mechanism includes a motor And a pair of drive plates that are driven to rotate by the motor and rotate at the same speed in the same direction, and the cut cutter is attached to the pair of drive plates eccentrically through an arm pivotally supported there. The arm is integrated with a cut cutter attached to the lower end of the arm, and draws a circular orbit along with the rotation of the pair of drive panels. An apparatus for manufacturing a cut containing paste products, characterized in that to put a predetermined cut bite into the folded sheet that.

また、本発明は、請求項１に記載の搬入手段、シートカッター、折曲ロール、収束ロール、ひねりロール、搬送コンベア及び切刻装置を備えたラインを複数並設して成る切れ目入り練製品の製造装置、を以て上記課題を解決するものである。その場合、前記各ラインが独立して動作するようにすることができ、また、前記切刻装置を複数の前記ラインに跨がるように設置し、その単一の動作にて前記複数のラインにおいて切刻動作をするようにすることもできる。   Further, the present invention provides a cut kneaded product comprising a plurality of lines provided with a carrying means, a sheet cutter, a bending roll, a converging roll, a twisting roll, a conveying conveyor, and a cutting device according to claim 1. The above-described problems are solved by a manufacturing apparatus. In that case, each of the lines can be operated independently, and the cutting device is installed so as to straddle the plurality of lines, and the plurality of lines can be operated in a single operation. It is also possible to perform a chopping operation at.

更に、前記切れ目カッターは、左右対称のハの字形の刃を、前記折畳シートの進行方向に所定間隔置きに並設したものとされ、前記折畳シートは、前記ハの字形の刃の中心から左右いずれかの方向に少しずれて進行するようにされ、以て前記刃によって前記切れ目が左右非対称に入れられることもある。また、前記切れ目カッターは、左右非対称のハの字形の刃を、前記折畳シートの進行方向に所定間隔置きに並設したものとすることもできる。   Further, the cut cutter has a symmetrical C-shaped blade arranged in parallel at predetermined intervals in the traveling direction of the folding sheet, and the folding sheet has a center of the C-shaped blade. In some cases, the cut is caused to move slightly in the left or right direction from the left and right, so that the cut is asymmetrically formed by the blade. Moreover, the said cut | interruption cutter can also be equipped with the left-right asymmetric C-shaped blade in parallel at predetermined intervals in the advancing direction of the said folding sheet | seat.

本発明に係る装置においては、切れ目の切刻に際して折畳シートが水平に定速で搬送され、切れ目カッターは折畳シートに対して上方からその進行速度に呼応した円軌道を描いて切れ目入れ動作をするので、均一な切れ目入れ動作が反復することになり、二度切りや切り損じの確立が激減し、以て、歩留りよく高効率にて切れ目入り練製品を製造し得る効果がある。   In the apparatus according to the present invention, the folding sheet is transported horizontally at a constant speed when cutting the cut, and the cut cutter draws a circular trajectory corresponding to the traveling speed from above with respect to the folded sheet. As a result, the uniform cutting operation is repeated, and the establishment of cutting twice or cutting breakage is drastically reduced, so that there is an effect that a cut and kneaded product can be manufactured with high yield and high efficiency.

本発明を実施するための最良の形態を添付図面に依拠して説明する。図１はその正面図、図２は図１におけるＡ−Ａ矢視図（複雑化を避けるため、後側部分の図示は省略してある。）、図３は図１におけるＢ−Ｂ矢視図である。図中１は加熱すり身シート２を本装置内に送り込むための送込みローラーであり、本装置の縦方向に伸びるフレーム３の上端部に設置される。   The best mode for carrying out the present invention will be described with reference to the accompanying drawings. 1 is a front view thereof, FIG. 2 is a view taken along the line AA in FIG. 1 (the rear portion is not shown in order to avoid complication), and FIG. 3 is a view taken along the line BB in FIG. FIG. In the figure, reference numeral 1 denotes a feeding roller for feeding the heated surimi sheet 2 into the apparatus, which is installed at the upper end of a frame 3 extending in the vertical direction of the apparatus.

加熱すり身シート２は、例えばスケトウタラ等の魚肉に適宜澱粉、食塩、調味料、卵白等を加えてすり潰したすり身を主原料とする。これをカニ風味に仕上げるには、すり身にかに等の甲殻等の屑肉をフレーク状にして混入したり、その甲殻をペースト状にすり潰して３〜５％程度すり身に混ぜ合わせたりすればよい。また、カニのフレーバーやカルシウム等をすり身に添加することとしてもよい。実際には、冷凍すり身を擂潰機にかけ、擂潰塩摺りして調理されることが多い。   The heated surimi sheet 2 is mainly made of surimi that is crushed by adding starch, salt, seasoning, egg white, etc. to fish meat such as walleye salmon as appropriate. To make this crab-flavored, flakes such as crab shells are mixed into the surimi, or the shell is ground into a paste and mixed with surimi about 3-5%. . In addition, crab flavor, calcium, and the like may be added to the surimi. In practice, the frozen surimi is often applied to a masher and then crushed and salted.

フレーム３内上部にはシートカッター４が配置される。このシートカッター４は、円形カッター５を多数枚並設して成るが、図４に示したように、各円形カッター５に切欠き６を設けることもある。その場合、各円形カッター５においてそれぞれの切欠き６の形成位置が異なるようにずらして配置される。切欠き６は、円形カッター５の径に応じて各円形カッターに複数設けることもある。   A sheet cutter 4 is disposed in the upper part of the frame 3. The sheet cutter 4 is formed by arranging a large number of circular cutters 5 in parallel. As shown in FIG. 4, the circular cutters 5 may be provided with notches 6. In that case, in each circular cutter 5, it arrange | positions so that the formation position of each notch 6 may differ. Depending on the diameter of the circular cutter 5, a plurality of notches 6 may be provided in each circular cutter.

このシートカッター４は、コンベア１から送られてくる加熱すり身シート２を、例えば １．５ｃｍ程の幅の帯状に切り離すためのものであるが、その場合、加熱すり身シート２を完全に切り離すこととしてもよいし、深い切離線を入れることにより、総ての帯状物が薄皮１枚でつながった状態となるようにしてもよい。切欠き６を設けた場合、その切離線７は非連続的なものとなる（図８（ｂ）参照）。そして、その非連続部分は、各切離線７において加熱すり身シート２の進行方向前後に少し宛ずれることになる。   This sheet cutter 4 is for separating the heated surimi sheet 2 sent from the conveyor 1 into a strip having a width of about 1.5 cm, for example. In that case, the heated surimi sheet 2 is completely separated. Alternatively, all the strips may be connected with one thin skin by making a deep cut line. When the notch 6 is provided, the separation line 7 is discontinuous (see FIG. 8B). And the discontinuous part will shift | deviate a little before and after the advancing direction of the heated surimi sheet | seat 2 in each separating line 7. FIG.

なお、円形カッター５に切欠き６を設けない場合、切離線７は連続的なものとなるが、加熱すり身シートには粘着力があるため、薄皮を残すことなく連続的に切離すこととした場合においても、加熱すり身シートの各帯状物がバラけてまとまりを欠いた状態となることはない。   If the circular cutter 5 is not provided with the notch 6, the separation line 7 is continuous, but the heated surimi sheet has adhesive strength, so it is continuously separated without leaving a thin skin. Even in this case, the strips of the heated surimi sheet are not separated and do not lack a unit.

シートカッター４の下側には鋸歯状ないし波状の折曲ロール８が１段又は２段配置される。折曲ロール８は周面が鋸歯形ないし波状のロールであって、シートカッター４によって切離線７を入れられた加熱すり身シート２がこれに当接することにより、切離線７から蛇腹状に折曲されて幅寄せされることになり（図８（ｃ））、以て次工程の折畳み動作がスムーズに進行することとなる。   On the lower side of the sheet cutter 4, a serrated or wavy folding roll 8 is arranged in one or two stages. The folding roll 8 is a roll having a serrated or wavy surface, and the heated surimi sheet 2 into which the separating line 7 has been put by the sheet cutter 4 abuts on this, so that the folding roll 8 is bent into a bellows shape from the separating line 7. As a result, the width is reduced (FIG. 8C), and the folding operation of the next process proceeds smoothly.

９は折曲ロール８の下側に配置される収束ロールで、図５に示すように断面Ｈ形のロール一対で構成される。上記折曲ロール８によって蛇腹状に折曲された加熱すり身シート２は、この収束ロール９を経ることにより、更に幅寄せされて完全に折畳まれた状態にされ、以て断が四角形の折畳シート１０が生成される（図５、図８（ｄ））。   Reference numeral 9 denotes a converging roll disposed on the lower side of the bending roll 8, and is composed of a pair of rolls having an H-shaped section as shown in FIG. The heated surimi sheet 2 bent in a bellows shape by the bending roll 8 is further brought into a state of being further folded and completely folded by passing through the converging roll 9, so that the cut is a square folded. The tatami sheet 10 is generated (FIGS. 5 and 8D).

折曲ロール８と収束ロール９間の距離は、できるだけ長い方がよい。これが短か過ぎると、加熱すり身シート２が急激に幅寄せされて無理がかかるだけでなく、きれいに折畳めないことも起こり得る。そこで、図示した例のように、収束ロール９の上に、少し間隔を拡げた補助収束ロール９ａを配し、順次収束することが好ましい。   The distance between the bending roll 8 and the convergence roll 9 should be as long as possible. If this is too short, not only is the heated surimi sheet 2 suddenly brought closer and unreasonable, but it may also fail to fold cleanly. Therefore, as in the example shown in the figure, it is preferable to arrange the auxiliary converging roll 9a having a slightly larger interval on the converging roll 9 so as to converge sequentially.

収束ロール９の下側にはひねりロール１１、１１ａが配置される。ひねりロール１１、１１ａは、折畳シート１０を９０度ひねるように作用するもので、それにより、折畳シート１０の切離線７の現われない平坦面１０ａが上面を向いて、そこに、後述する切れ目２６が刻設されるようにする（図６、図８（ｅ）参照）。ひねりロール１１、１１ａは、その周側面に４５度の下り傾斜面を左右対称に設けたもので、折畳シート１０はこのひねりロール１１、１１ａの周側面に当たることにより４５度宛２回ひねられることにより、９０度回転させられる。かくして９０度ひねられて、切離線７の現われない平坦面１０ａが上向きにされた折曲シート１０は、ひねりロール１１、１１ａの下側から搬送部にかけて配置されて、折畳シート１０を水平方向に搬送する搬送コンベア１２上に供給される。   Twist rolls 11 and 11a are arranged below the converging roll 9. The twist rolls 11 and 11a act so as to twist the folding sheet 10 by 90 degrees, whereby the flat surface 10a where the separation line 7 of the folding sheet 10 does not appear faces the upper surface, and will be described later. A cut 26 is formed (see FIGS. 6 and 8 (e)). The twist rolls 11 and 11a are provided with a 45-degree downward inclined surface symmetrically on the peripheral side surfaces thereof, and the folding sheet 10 is twisted twice to 45 degrees by hitting the peripheral side surfaces of the twist rolls 11 and 11a. Thus, it is rotated 90 degrees. Thus, the folded sheet 10 which is twisted 90 degrees and the flat surface 10a where the separation line 7 does not appear is turned upward is arranged from the lower side of the twisting rolls 11 and 11a to the conveying unit, and the folded sheet 10 is moved in the horizontal direction. Supplied on the conveyer 12 to be conveyed to.

なお、ひねりロール１１は１個の場合もあり得るが、その場合は、そこから搬送コンベア１２に至る間に、更に折畳シート１０を４５度ひねる必要があるところ、そのひねり状態が不完全となることもあり得る。そこで、本実施形態におけるように、ひねりロール１１、１１ａを軸の向きを変えて二段に配し、それぞれにおいて４５度ひねることより、折畳シート１０が完全に９０度ひねられた状態で搬送コンベア１２上に供給されるようにすることが好ましい。   In addition, although there may be a case where there is one twist roll 11, in that case, it is necessary to twist the folding sheet 10 45 degrees further from there to the conveyor 12, so that the twist state is incomplete. It can be. Therefore, as in the present embodiment, the twist rolls 11 and 11a are arranged in two stages by changing the direction of the shafts, and the folding sheet 10 is completely twisted by 90 degrees by being twisted by 45 degrees. It is preferable to be supplied on the conveyor 12.

搬送コンベア１２上には切刻装置１７が設置される。この切刻装置１７は、搬送コンベア１２の搬送速度に呼応する速度にて円軌道の動作をする切れ目カッター１８を備えていて、切れ目カッター１８は、前記円軌道のうち搬送コンベア１２と同一方向（又は反対方向）への移動となる下半軌道移動時において、搬送コンベア１２の折畳シート１０の平坦面１０ａにくい込むことにより、所定の切れ目を刻設する（図３において、右側のカッター１８は下半移動時にあり、左側の切れ目カッター１８は上半移動時にある。）。   A cutting device 17 is installed on the conveyor 12. The cutting device 17 includes a break cutter 18 that operates in a circular orbit at a speed corresponding to the conveyance speed of the conveyer 12, and the break cutter 18 is in the same direction as the conveyer 12 in the circular orbit ( In the lower half orbital movement, which is a movement in the opposite direction), a predetermined cut is formed by cutting the flat surface 10a of the folding sheet 10 of the conveyor 12 (in FIG. 3, the right cutter 18 is It is during the lower half movement, and the left cut cutter 18 is during the upper half movement.)

切刻装置１７は、縦フレーム３に連設されていて搬送コンベア１２を収納する横フレーム１９上に、４本の支柱２０を介して設置され、支柱２０と、支柱２０上に設置される駆動部ケース２１と、駆動部ケース２１内に配備される駆動機構と、駆動部ケース２１の下面に垂設されて円軌道を描く切れ目カッター１８とから成る。   The cutting device 17 is installed on the horizontal frame 19 that is connected to the vertical frame 3 and accommodates the conveyor 12 via the four columns 20, and the column 20 and the drive installed on the column 20. A part case 21, a drive mechanism disposed in the drive part case 21, and a break cutter 18 that is provided on the lower surface of the drive part case 21 and draws a circular orbit.

駆動機構は、モータ２２と、モータ２２によって回転駆動されて、同一方向に同速回転する一対の駆動盤２３、２３とから成る。切れ目カッター１８は、駆動盤２３、２３に偏心的に取り付けられてそこに軸支されるアーム２４、２４を介して設置される。アーム２４、２４は、その下端に取り付けられた切れ目カッター１８と一体となって、駆動盤２３、２３の回転に伴って円軌道を描き、その下降時に切れ目カッター１８がその下を搬送される折畳シート１０にくい込み、切れ目２６を形成する（図８（ｆ））。   The drive mechanism includes a motor 22 and a pair of drive panels 23 and 23 that are rotationally driven by the motor 22 and rotate at the same speed in the same direction. The cut cutter 18 is installed via the arms 24, 24 that are eccentrically attached to the drive panels 23, 23 and pivotally supported there. The arms 24, 24 are integrated with the cut cutter 18 attached to the lower end of the arms 24, 24 to draw a circular orbit along with the rotation of the drive panels 23, 23, and the cut cutter 18 is conveyed underneath when it is lowered. The tatami sheet 10 is difficult to cut and a cut 26 is formed (FIG. 8F).

図７は、切れ目カッター１８の構成例を下面から見たもので、刃固定板２７に、下方に突出する刃２８を、通例、左右対称のハの字形にして多数並置し、その間に直線状の刃２９を配置したものである。この切れ目カッター１８が、間断なく搬送されてくる折畳シート１０に、その搬送速度に呼応して下降してくい込み、その刃列に呼応する形状の切れ目列を、隙間なく連続的に形成していく。   FIG. 7 shows a configuration example of the cut cutter 18 as viewed from the lower surface. A plurality of blades 28 projecting downward are usually juxtaposed in a symmetrical C-shape on the blade fixing plate 27, and a linear shape is formed therebetween. The blade 29 is arranged. The cut cutter 18 descends in accordance with the conveyance speed into the folding sheet 10 that is conveyed without interruption, and continuously forms a cut row having a shape corresponding to the blade row without a gap. Go.

折畳シート１０は、ハの字形の刃２８の中心から、左右いずれかの方向に少しずらして進行させることもある（図９参照）。そのようにした場合、切れ目２６は左右非対称に入れられることになるが（図１０、図１１参照）、実際のカニ足肉は左右対称となっていないことが多いことを考えると、それはより実物に近いものということができる。また、切れ目カッター１８として、左右非対称のハの字形の刃を有するものを用いることによっても、同様の製品を製造することができることは言うまでもない。   The folding sheet 10 may be moved while being slightly shifted in the left or right direction from the center of the C-shaped blade 28 (see FIG. 9). In that case, the cut 26 will be asymmetrical (see FIGS. 10 and 11), but considering that the actual crab foot meat is often not symmetrical, it is more real. It can be said that it is close to. It goes without saying that a similar product can be manufactured by using a cutter having a left-right asymmetric C-shaped blade as the cut cutter 18.

一実施形態においては、このようにして連続的に対称的又は非対称的に、ハの字形状の切れ目２６（及び刃２９による直線状切れ目２６ａ）を刻設された折畳シート１０は、搬送コンベア１２から後続の搬出コンベア３１に移されるに際し、上記ひねりロール１１の如き反転手段によって１８０度反転させられ、その切れ目２６部分が、搬出コンベア３１のベルト上に供給される色付けのためカラーフィルム上に密着状態にされ、色付け処理される。 In one embodiment, the folded sheet 10 in which the C-shaped cuts 26 (and the straight cuts 26 a by the blades 29) are continuously symmetrically or asymmetrically formed in this manner are provided on the conveyor. When the sheet is moved from 12 to the subsequent carry-out conveyor 31, it is reversed 180 degrees by the reversing means such as the twist roll 11, and the cut portion 26 is placed on the color film for coloring to be supplied onto the belt of the carry-out conveyor 31. It is brought into close contact and is colored.

切れ目２６に色付け処理された折畳シート１０は、製品長にし、且つ、必要に応じて矢羽根形状にするために、搬出コンベア３１によって次のカッティング工程に送られるが、その搬送途中に成形ロールに通されることにより、断面円形状等に圧縮成形され、繊維状物同志の結束力が高まってまとまりがよくなるように加工される（図８（ｇ））。なお、上記色付け処理は、上記カッティング工程及び成形工程の後に行なってもよい。   The folded sheet 10 that has been color-treated on the cut line 26 is sent to the next cutting step by the carry-out conveyor 31 in order to make the product length and, if necessary, the arrow blade shape, Is compressed into a circular cross section and processed so that the binding force between the fibrous materials is increased and the unity is improved (FIG. 8G). The coloring process may be performed after the cutting process and the molding process.

上述した実施形態は、１つの製造ラインで１本の折畳シ−ト１０を生成するものであるが、このラインを並設することもできる。図示したものは２つのラインを並設したもので、この場合、各ラインは独立したものとしてもよいが、例えば、切刻装置１７を２つのラインを跨ぐように構成し、単一のモータ２２で各ラインの切れ目カッター１８を駆動するようにしてもよい。   In the above-described embodiment, one folding sheet 10 is generated on one production line, but these lines can be arranged side by side. In the illustrated example, two lines are arranged side by side. In this case, each line may be independent. For example, the cutting device 17 is configured to straddle two lines, and a single motor 22 is formed. Then, the cut cutter 18 of each line may be driven.

なお、搬送コンベア１２の駆動は、横フレーム１９内に設置したモータ２２ａによって行なってもよいが、切刻装置１７におけるモータ２２の回転駆動力を利用し、即ち、モータ２２によって回転駆動されるギア杆３２を下方に延ばし、その下端にギア３３を取り付けて、そこから回転力を受けることとしてもよい（図３参照）。   The conveyor 12 may be driven by a motor 22 a installed in the horizontal frame 19, but the rotational driving force of the motor 22 in the cutting device 17 is used, that is, a gear that is rotationally driven by the motor 22. It is good also as extending the eaves 32 and attaching the gear 33 to the lower end, and receiving rotational force from there (refer FIG. 3).

この発明をある程度詳細にその最も好ましい実施形態について説明してきたが、この発明の精神と範囲に反することなしに広範に異なる実施形態を構成することができることは明白なので、この発明は添付請求の範囲において限定した以外はその特定の実施形態に制約されるものではない。   Although the present invention has been described in some detail with respect to its most preferred embodiments, it will be apparent that a wide variety of different embodiments can be constructed without departing from the spirit and scope of the invention, the invention being defined by the appended claims. It is not restricted to the specific embodiment other than limiting in.

本発明に係る切れ目入り練製品の製造装置の正面図である。It is a front view of the manufacturing apparatus of the cut paste product which concerns on this invention. 図１におけるＡ−Ａ矢視図である。It is an AA arrow line view in FIG. 図１におけるＢ−Ｂ矢視図である。It is a BB arrow line view in FIG. 本発明に係る切れ目入り練製品の製造装置におけるシートカッターの形状例を示す図である。It is a figure which shows the example of a shape of the sheet cutter in the manufacturing apparatus of the kneaded product with a cut based on this invention. 本発明に係る切れ目入り練製品の製造装置の収束ロールの形状例を示す図である。It is a figure which shows the example of a shape of the converging roll of the manufacturing apparatus of the cut product with a cut concerning this invention. 本発明に係る切れ目入り練製品の製造装置のひねりロールの形状例を示す図である。It is a figure which shows the example of a shape of the twist roll of the manufacturing apparatus of the kneaded product with a cut based on this invention. 本発明に係る切れ目入り練製品の製造装置における切れ目カッターの形状例を示す図である。It is a figure which shows the example of a shape of the cut cutter in the manufacturing apparatus of the paste product containing a cut concerning this invention. 本発明に係る切れ目入り練製品の製造装置によるすり身シートの加工状況の変遷を示す図である。It is a figure which shows the transition of the processing condition of the surimi sheet | seat by the manufacturing apparatus of the cut product with a cut concerning this invention. 本発明に係る切れ目入り練製品の製造装置の一実施例における切れ目カッターと折畳シートの位置関係を示す図である。It is a figure which shows the positional relationship of the cut cutter and folding sheet | seat in one Example of the manufacturing apparatus of the cut product containing a cut concerning this invention. 図９に示す位置関係において刻設された折畳シートの切れ目を示す図である。It is a figure which shows the cut | interruption of the folding sheet | seat carved in the positional relationship shown in FIG. 図９に示す位置関係において刻設された製品の切れ目を示す図である。It is a figure which shows the cut | interruption of the product engraved in the positional relationship shown in FIG.

符号の説明Explanation of symbols

１ 送込みローラー
２ 加熱すり身シート
３ 縦フレーム
４ シートカッター
５ 円形カッター
６ 切欠き
７ 切離線
８ 折曲ロール
９ 収束ロール
９ａ 補助収束ロール
１０ 折畳シート
１０ａ 平坦面
１１ ひねりロール
１１ａ ひねりロール
１２ 搬送コンベア
１７ 切刻装置
１８ 切れ目カッター
１９ 横フレーム
２０ 支柱
２１ 駆動部ケース
２２ モータ
２３ 駆動盤
２４ アーム
２６ 切れ目
２７ 刃固定板
３１ 搬出コンベア
３２ ギア杆
３３ ギア DESCRIPTION OF SYMBOLS 1 Feeding roller 2 Heated surimi sheet 3 Vertical frame 4 Sheet cutter 5 Circular cutter 6 Notch 7 Separation line 8 Bending roll 9 Converging roll 9a Auxiliary converging roll 10 Folding sheet 10a Flat surface 11 Twist roll 11a Twist roll 12 Conveyor 17 Cutting device 18 Cut cutter 19 Horizontal frame 20 Strut 21 Drive unit case 22 Motor 23 Drive panel 24 Arm 26 Cut 27 Blade fixing plate 31 Unloading conveyor 32 Gear rod 33 Gear

Claims (4)

縦方向に長い縦フレームの上端部に加熱すり身シートの搬入手段を設置し、前記縦フレーム内の前記搬入手段の下に上から順に、多数の円形カッターを並置して成るシートカッターと、前記シートカッターによって切離線が入れられた前記加熱すり身シートを折曲して幅寄せする折曲ロールと、前記折曲ロールによって幅寄せされた前記加熱すり身シートを収束して完全な折畳み状態の折畳シートとする収束ロールと、前記折畳シートを９０度ひねるひねりロールとを配置し、また、前記縦フレームの下から切刻部に延びて、前記ひねりロールによって９０度ひねられた前記折畳シートを定速にて搬送して前記切刻部を通過させる搬送コンベアとを配して成り、
前記切刻部において前記搬送コンベア上に設置される切刻装置は、４本の支柱上に設置される駆動部ケースと、前記駆動部ケース内に配備される駆動機構と、前記駆動部ケースの下面に垂設されて円軌道を描く切れ目カッターとから成っていて、前記縦フレームに連設されていて前記搬送コンベアを収納する横フレーム上に、前記４本の支柱を介して設置され、
前記駆動機構は、モータと、前記モータによって回転駆動されて、同一方向に同速回転する一対の駆動盤とから成り、前記切れ目カッターは、前記一対の駆動盤に偏心的に取り付けられてそこに軸支されるアームを介して設置され、
前記アームは、その下端に取り付けられた切れ目カッターと一体となって、前記一対の駆動盤の回転に伴って円軌道を描き、その下降時に前記切れ目カッターがその下を搬送される前記折畳シートにくい込んで所定の切れ目を入れることを特徴とする切れ目入り練製品の製造装置。 A sheet cutter comprising a heating surimi sheet carrying means installed at the upper end of a longitudinal frame that is long in the vertical direction, and a plurality of circular cutters juxtaposed in order from the top under the carrying means in the vertical frame, and the sheet A folding roll that folds and widens the heated surimi sheet that has been separated by a cutter, and a folding sheet that is completely folded by converging the heated surimi sheet that has been widened by the bending roll A converging roll and a twisting roll that twists the folding sheet by 90 degrees, and extending from the bottom of the vertical frame to the cut portion, the folding sheet twisted 90 degrees by the twisting roll. Conveying with a constant speed and passing through the chopping part,
The cutting device installed on the transport conveyor in the cutting unit includes a drive unit case installed on four support columns, a drive mechanism arranged in the drive unit case, and a drive unit case provided vertically on the lower surface with Te formed Ttei and a cut cutter draw circular orbit, on the transverse frame that houses the conveyor have been continuously to the vertical frame, it is placed through the four posts,
The drive mechanism includes a motor and a pair of drive plates that are rotationally driven by the motor and rotate at the same speed in the same direction, and the cut cutter is eccentrically attached to the pair of drive plates. Installed via a pivoted arm,
The arm is integrated with a break cutter attached to the lower end of the arm, draws a circular orbit along with the rotation of the pair of drive panels, and the folding sheet is conveyed under the break cutter when lowered. A device for producing a kneaded product with cuts, which is difficult to cut and has a predetermined cut. 請求項１に記載の搬入手段、シートカッター、折曲ロール、収束ロール、ひねりロール、搬送コンベア及び切刻装置を備えたラインを複数並設して成る切れ目入り練製品の製造装置。   An apparatus for producing a kneaded product with a cut, comprising a plurality of lines provided with the carrying-in means, sheet cutter, folding roll, converging roll, twisting roll, conveying conveyor and cutting apparatus according to claim 1. 前記各ラインが独立して動作する請求項２に記載の切れ目入り練製品の製造装置。   The apparatus for producing a kneaded product according to claim 2, wherein each of the lines operates independently. 前記切刻装置が複数の前記ラインに跨って設置され、単一の動作にて前記複数のラインにおいて同時に切刻動作をする請求項２に記載の切れ目入り練製品の製造装置。   The apparatus for producing a kneaded paste product according to claim 2, wherein the cutting device is installed across a plurality of the lines and performs a cutting operation simultaneously on the plurality of lines in a single operation.
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