KR20080103625A - Method of manufacturing for tiles with yellow earth and apparatus - Google Patents

Abstract

Yellow soil inlaying tile manufacturing method and apparatus for decorating interior of the indoor space using the yellow soil inlaying tile are provided to achieve beautiful motif of damascene and the beautiful tint. Yellow soil inlaying tile manufacturing method comprises: a step for kneading the loess in the pug mill; a step for extruding the kneaded yellow earth outside and molding the yellow soil moldings; a roller manufacture step for molding the various motives in the yellow soil moldings; a step for forming the various motives in the yellow soil moldings using the rollers; a cutting step for cutting the yellow soil moldings in the moderate length; a step for performing the inlaying work in the yellow soil moldings that cut is finished; and a step for plasticizing the yellow soil moldings that the inlaying work is finished.

Description

Method and apparatus for manufacturing ocher inlaid tile {Method of manufacturing for tiles with yellow earth and apparatus}

1 is a process diagram of the loess inlay tile manufacturing method according to the invention.

Figure 2 is a perspective view showing a loess inlay tile manufacturing apparatus according to the present invention.

3 is an exploded perspective view of the main portion of FIG. 2;

Figure 4a, 4b, 4c is an operating state diagram of the ocher inlay tile manufacturing apparatus according to the present invention.

<Description of the symbols for the main parts of the drawings>

10: refining machine 12: exit side

20 extruder 22 flange

24: expansion part 26: the finishing plate

26a: extrusion hole 30: working table

32: conveyor 40: embossed roller member

41: fitting hole 42,43: rotating band

45: embossed roller 46,47: fixed bracket

49: elastic spring 60: cutting member

62,63: Horizontal bar 64,65: Right vertical connection bar

66: horizontal finisher 67,68: left vertical connection

69: Clamp 70, 71: Finishing Connection

73: cutting wire A: loess dough extrusion means

B: loess molding means C: loess molding means

The present invention relates to a loess inlaid tile manufacturing method and apparatus, and in particular, kneading the loess inside the refining machine, and extruded through an extruder in the front to form the ocher molding, the various embossed rollers engraved on the ocher molding When the intaglio pattern is formed, the ocher molding is cut to an appropriate size, the white inlaid pattern is applied to the intaglio pattern, and it is put into a high temperature kiln for firing, thereby producing the ocher inlaid tile expressing the beautiful inlay technique. In addition to the health on the human body, which is the merit of ocher, the interior space is constructed with ocher inlay tiles with beautiful colors and beautiful patterns of inlay techniques.

In the architecture we live in now, most buildings use interior materials with various materials and methods, and we live in such an environment. Among them, building tiles and bricks are widely used as an essential building material for construction. Due to the development of various building materials, the types and use of building materials are increasing, and it is expected that the types and use of building materials will be further expanded.

This phenomenon can be found in the change of consciousness structure of people along with the change of living environment. In the past, the housing structure and life of Hanok-centered large families lived together, but nowadays, a lot of residential spaces are needed for each of them as it changed to life centered on nuclear families in order to live the modern industrial age. To solve this problem, large and tall buildings were built to allow many people to live in a limited space. As a result, the building economy was activated and various building materials were developed.

In particular, with the dissemination of apartments, which are common dwelling spaces, various building materials are used to build unique and unique houses, and this phenomenon will intensify in the future. The development of building materials required for this is urgently required. To this end, consumers' needs will be met when developing new materials and developing differentiated building materials and production methods.

Nowadays, consumers who live in modern times prefer products that meet their individual needs due to their various needs, especially the use of interior tiles and brick materials related to architecture. Tile and brick building materials are being made to meet the needs of these consumers, but they are still insufficient. This phenomenon can be found in the uniformity of production methods and the limitations of material use.

In general, the construction tiles around us are produced by dry production methods. So most products are either flat surface tiles or engraved surface tiles and bricks. The main cause of this is the dry-molding method, which is compressed and molded with powdered clay powder at high pressure by a mold, and glazed and calcined tiles are the mainstream. These tiles and bricks can be made thin and have the advantage of preventing warpage, but also have the disadvantage of not applying various techniques.

The advantage of tiles and bricks produced by the wet method is that the granules of clay are densely formed so that the strength is harder than dry, so that they are not easily damaged. In addition, wet tiles and bricks are available in a variety of techniques to create a variety of textures and shapes. In addition to these advantages, there are many advantages, but there are also many disadvantages. A typical example is slow mass production and distortions during molding and drying shrinkage. There is a difficulty in not producing good products without addressing these shortcomings.

The present invention has been made in order to solve such a conventional problem, the present invention is to develop an ocher inlaid tile using the beautiful inlaid method of Goryeo celadon in the development of tiles as a building material with good loess The purpose of the present invention is to provide an ocher inlay tile manufacturing method and apparatus for developing a product that can decorate an interior space with an ocher inlay tile having a beautiful pattern of a beautiful color and inlay technique as well as health to the human body.

The present invention for realizing such an object, the step for kneading ocher inside the refining machine; Extruding the loess dough to the outside through an extruder provided in the front of the refining machine to form an ocher molding; Roller manufacturing step for molding a variety of patterns on the ocher molding; Forming various patterns on the ocher molding by using the manufactured roller; Cutting the ocher molded molded pattern to a suitable length; Various patterns are molded, the step of inlaying the ocher molding is complete cutting; And calcining the ocher molded article having the inlay work completed.

In addition, the present invention is a refiner for mixing the ocher and water to form the ocher dough to discharge to the outside; Loess dough extruding means, which is fastened by a flange to the outlet side of the refining machine and constitutes an extruder for extruding the loess dough to the outside; A worktable provided in the rear region of the extruder and provided with a conveyor to receive the ocher molding; Ocher molding means for rotatable and replaceable in the rear region of the work table and comprising an embossed roller member for imprinting various intaglio patterns on the surface of the ocher molding; And a vertical stand provided at one side of the work table; It is characterized by consisting of the ocher molding cutting means consisting of a cutting member for rotatably provided between the vertical stand to cut the ocher molding carved in the engraved pattern to maintain a proper interval.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Figure 1 of the accompanying drawings is a process diagram of the manufacturing method of the ocher inlay tile according to the present invention, Figure 2 is a schematic view showing the whole loess inlay tile manufacturing apparatus according to the invention, Figure 3 is an exploded perspective view of the main part of FIG. 4A, 4B, and 4C are diagrams illustrating an operation state of the ocher phase gamma tile manufacturing apparatus according to the present invention.

As illustrated in FIG. 1, the method for preparing ocher inlaid tiles according to the present invention includes the steps of kneading ocher in a refining machine; Extruding the ocher dough to the outside through an extruder provided in the front of the refining machine to form the ocher molded product; Roller manufacturing step for molding a variety of patterns on the ocher molding; Forming various patterns on the ocher molding by using the manufactured roller; Cutting the ocher molded product to a suitable length; A pattern is formed, and the step of inlaying the ocher molding is completed; It consists of the steps for firing the ocher molding in which the inlay is completed.

In the step of kneading the ocher is a good quality loess is collected innumerably buried in southwestern region of Jeonnam and put together with the appropriate amount of water in the refining machine to make the ocher dough with the appropriate viscosity.

In the step of molding the extrudate, the ocher mold is molded at an appropriate thickness through an extruder provided at the front of the refiner at an appropriate pressure in a refiner.

In the roller manufacturing step, various patterns are embossed on the outer circumferential surface of the roller in order to mold various patterns on the surface of the molded ocher molding while maintaining the appropriate thickness.

Example 1

Ten types of embossed rollers were prepared to put the designed patterns on the ocher moldings, and various shapes were put on the front of the molding apparatus when the tiles were formed.

Embossed rollers (10 types) for the design of patterns in ocher moldings

As in Example 1), the rollers are manufactured by embossing various patterns on the surface of the roller made of wood or other various materials.

These patterns are shown in detail in Example 2 below.

Example 2

Pattern design engraved on roller

number  Inlay Pattern Design title number Inlay Pattern Design title One

Rhyme : Cloud crane Simplified Tile design 6

Hwagakmun Gate : flower Hexagon bound Tile design 2

Original door  : Original door Simplified Tile design 7

Language: Fish Simplified Tile design 3

Bamboo door: Bamboo Simplified Tile design 8

Rice Cake Moon : Traditional rice cake Simplified Tile design 4

Chrysanthemum : Chrysanthemum flowers Simplified Tile design 9

Wild flower gate : Simplified wild flowers Tile design 5

Plum gate : Plum blossom Simplified Tile design 10

Onnurimun : Tile design simplified Onnuri font

The step for forming a variety of patterns on the extruded molding, the various patterns of the embossed on the surface of the ocher molding as a roller embossed with a variety of patterns as in Examples 1, 2), and the following examples Work is done together.

The cutting step is to cut the ocher molding formed into a pattern engraved in an appropriate length. At this time, the length is cut to the cutting shape by adjusting the length according to the use of the tile and the size of the pattern.

Example

Plum Gate. Process of forming and drying ocher door ocher tile

Loess tile forming and drying process

Wild flower gate. Bamboo door ocher tile forming and drying process

Hwagakmun door ocher tile forming and drying process

The inlay step is cut to the appropriate length, semi-dried ocher moldings formed by engraving various patterns on the surface at room temperature, and then applied to the surface of the bag inlay consisting of 60 parts by weight of kaolin, 20 parts by weight of silica, 20 parts by weight of frit Dry thoroughly at room temperature, then use a tool to wipe away all areas except the desired pattern. Thus, the state in which the inlay work is completed is shown in the embodiment.

Example

Hwang Hak Moon Ocher Tiles Brick Inlay Work

Original statement. Wandering ocher tile, brick inlay work

Wild flower gate. Maehwamun ocher tile inlay process

In the sintering step, the extruded product inlaid in various desired patterns is put in a kiln, and heated at 1200 ° C. to 1230 ° C. for 12 hours, and the ocher tile is manufactured as in the following examples.

Example

On the other hand, as shown in Figures 2 to 4 inlaid ocher tile manufacturing apparatus according to the present invention largely ocher dough extrusion means (A) and; Loess molding means (B); The ocher moldings are formed by the ocher molding cutting means (C) and various intaglio patterns are molded, the inlays are processed on the intaglio patterns, and the firing operation is performed to produce the ocher inlay tiles.

The loess dough extruding means (A) is a refining machine (10) for mixing the loess and a suitable amount of water therein to form the loess dough and discharge it to the outside; It is fastened by the flange 22 to the outlet side 12 of the refining machine 10 is composed of an extruder 20 for extruding the loess dough to the appropriate thickness.

The refining machine 10 is generally used equipment, which stirs the loess and the appropriate amount of water therein and pushes the loess dough to the outlet side 12 by the appropriate pressure.

The extruder 20 includes a flange 22 connected in communication with the outlet side 12 of the refining machine 10; An extension 24 connected in communication with the flange 22; The loess dough, which is connected in communication with the expansion part 24 and is formed of a closing plate 26 formed with extrusion holes 26a through which the loess dough is extruded, is extruded from the refining machine at an appropriate pressure. Extruded through the hole (26a) is discharged a wide ocher molding maintaining a suitable thickness.

At this time, the extrusion hole (26a) of the closing plate 26 is made to maintain the rectangular shape is passed through the ocher dough to maintain the appropriate thickness is molded ocher moldings.

The loess molding means (B) is provided in the rear region of the extruder 20, the work table 30 is provided with a conveyor 32 at the top to receive the ocher molding (1); Rotatable and replaceable in the rear region of the work table 30 is composed of an embossed roller member 40 for imprinting various intaglio patterns on the surface of the ocher molding (1).

The embossed roller member 40 is provided to be rotatable while maintaining the same height on both sides of the rear of the work table 30, the rotating table (42) (43) having a corresponding fitting hole (41); Removably inserted and fixed to the fitting hole 41 of the rotating table 42, 43, and consists of an embossed roller 45 carved into the various embossed patterns on the surface.

At this time, an elastic spring 49 is provided between the pivot table 42 and the upper part 43 and the fixing brackets 46 and 47 provided on the upper part 24 of the extruder 20 to form the relief roller 45. Resilient support by embossing roller 45 is to be in close contact with the ocher moldings.

That is, the ocher molding is extruded to the conveyor 32 and at the same time rotatably provided at the rear of the work table 30, the embossing roller 45 on the surface of the ocher molding by the embossed roller 45 in which various patterns are embossed The engraved pattern is displayed by.

The ocher molding cutting means (C) is a vertical table (50, 51) provided on one side of the work table (30); Rotating is provided on the vertical stand (50) (51) consists of a cutting member (60) for cutting to maintain an appropriate interval of the ocher molded carved engraved pattern.

The cutting member (60) includes horizontal bars (62, 63) rotatably arranged on the vertical bars (50, 51); A right vertical connecting rod 64 which is installed vertically on the horizontal bars 62 and 63 at the same height; A horizontal finisher 66 fixed to the upper right vertical connecting rod 64 and formed in a quadrangular shape; A left vertical connecting piece 67 provided perpendicular to the horizontal finishing table 66 so as to correspond to the right vertical connecting piece 64; A closing connector 70 and 71 provided with a plurality of clamps 69 fixed between the right vertical connector 64 and the left vertical connector 67 and provided with corresponding and spaced intervals; It is connected between the clamp 69 is made of a cutting wire 73 for cutting the ocher molding to a suitable size.

At this time, the clamp 69 is provided on the finishing connection 70, 71 between the right and the right vertical connection 66 and the left vertical connection 67 appropriately to the size of the tile is provided with an oval engraved engraved pattern The molded product is cut at appropriate intervals, and the cutting wire 73 uses a piano wire or steel wire having excellent strength.

As described above, the ocher moldings in which various intaglio patterns are molded are formed, and the intaglio treatments are inlaid and then put in a kiln and heated to a high temperature to complete the firing operation to complete the manufacture of the ocher inlay tiles.

As described above, according to the present invention, a good loess is kneaded in a refining machine and extruded through an extruder in front of the loess to form an ocher molded product. When the ocher molded product is cut to an appropriate size, the white cotton lining is applied to its engraved pattern, and then it is put into the kiln of the present invention and fired, and the ocher inlay tile expressing the beautiful inlay technique is produced. As well as the health to the human body, as well as the interior of the interior with ocher inlay tiles with beautiful color patterns and beautiful patterns of inlay techniques, it provides the effect of creating a luxurious, antique interior ambience and healthy living. .

On the other hand, in the above described the manufacturing method and apparatus for the ocher inlaid tile, it is not applicable only to the ocher inlaid tile, it can be applied to the brick.

Claims (7)

Kneading ocher inside the pottery machine; Extruding the loess dough to the outside through an extruder provided in the front of the refining machine to form an ocher molding; Roller manufacturing step for molding a variety of patterns on the ocher molding; Forming various patterns on the ocher molding by using the manufactured roller; Cutting the ocher molded molded pattern to a suitable length; Various patterns are molded, the step of inlaying the ocher molding is complete cutting; And Calcining the ocher molding having the inlay work completed; Loess inlay tile manufacturing method characterized in that it comprises a. The method of claim 1, wherein the inlay step is a semi-dried at the room temperature of the ocher molded molded in various patterns engraved on the surface, and then applied to the surface of the bag inlay consisting of 60 parts by weight of kaolin, 20 parts by weight of silica, 20 parts by weight frit After the complete drying at room temperature, the ocher inlaid tile manufacturing method characterized in that it is formed by removing the white sensation except the desired pattern (intaglio). According to claim 1, wherein the firing step is the loess inlaid tile, characterized in that the loess formed inlaid work to the desired pattern in the kiln, and heated to 1180 ℃ ~ 1230 ℃ by oxidizing fire for 12 hours Manufacturing method. A refiner for mixing ocher and water to form ocher dough to discharge to the outside; Yellow loess dough extruding means fastened in communication with the outlet side of the refining machine and composed of an extruder for extruding the loess dough to the outside; A worktable provided in the rear region of the extruder and provided with a conveyor to receive the ocher molding; Ocher molding means for rotatable and replaceable in the rear region of the work table and comprising an embossed roller member for imprinting various intaglio patterns on the surface of the ocher molding; And A vertical stand provided at one side of the work table; Loess molding means for cutting the loess formed by the cutting member for rotatably provided between the vertical stand to cut the ocher molded inscribed engraved pattern at an appropriate interval; Ocher inlay tile manufacturing apparatus characterized in that it comprises a. The extruder of claim 4, wherein the extruder A flange coupled in communication with the outlet side of the refining machine; An extension part connected in communication with the flange; And A finishing plate connected to the expansion part and formed with an extrusion hole through which ocher dough is extruded; Pain inlay tile manufacturing apparatus, characterized in that consisting of. The method of claim 4, wherein the relief roller member A rotating table provided at both sides of the work table at the same height to be rotatable and having correspondingly formed fitting holes; An embossed roller detachably inserted into the fitting hole of the pivot table and engraved with various embossed patterns on a surface thereof; And An elastic spring provided between the upper part of the pivot table and the fixing bracket provided on the upper part of the extruder to support the embossed roller to be in close contact with the ocher molding; Ocher inlaid tile manufacturing apparatus, characterized in that consisting of. The method of claim 4, wherein the cutting member A horizontal bar rotatably arranged between the vertical bars; A right vertical connecting rod which is vertically maintained at the same height between the horizontal bars; A horizontal finisher fixed on an upper portion of the vertical connecting rod and formed in a rectangular shape; A left vertical connecting unit provided perpendicularly to a horizontal finishing band so as to correspond to the right vertical connecting unit; A closing connector having a plurality of clamps fixed between the right vertical connecting member and the left vertical connecting member, the clamps being provided at corresponding intervals; And A cutting wire connected between the clamps to cut the ocher molding to an appropriate size; Ocher inlay tile manufacturing apparatus, characterized in that consisting of.

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