KR20070041481A - Method and device for deodorization of livestock manure wastewater fermentation and retirement - Google Patents
Method and device for deodorization of livestock manure wastewater fermentation and retirement Download PDFInfo
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- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
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Abstract
본발명은 선행출원된 유기물을 함유한 폐기물 및 배설물 처리장치와 밀폐형 발효조에 팽연 왕겨를 수분 조절제로 사용한 돈분뇨 폐수, 무방류, 속성발효 및 퇴비, 액비 생산기술 시스템의 여러공정중 돈 분뇨의 탈취방법 및 장치에 관한 것으로서 탈취공정을 개선하여 탈취탑의 제작, 설치, 유지, 관리비용을 대폭 절감시킨 새로운 돈 분뇨 자원화 공정을 개발하여 탈취탑 및 복잡한 탈취 라인의 고장(Trouble)등의 원인으로 인한 운전중지로 공정 전체의 운휴를 방지하고, 고가의 필터 교체로 인한 보수 비용 절감 및 보수 인건비를 절감하기 위한 방법과 장치로서 자연 식물에서 추출한 탈취제를 이용, 돈 분뇨의 자원화 공정 중에 발생하는 악취를 흡수, 흡착의 화학 반응을 이용하여 돈 분뇨, 팽연 왕겨, 복합 미생물이 발효 할 때 투입하므로서 탈취제와 발효 물질의 완벽한 탈취를 가능케 함으로서 종래의 탈취탑 장치를 없애고, 비료 자원화 공정에서 악취 제거를 위한 탈취제를 투입라인을 신설하여 활성 발효조 내부에서 상기의 화학 반응이 일어 나도록 유도, 별도의 고가인 탈취탑 및 탈취 설비 라인이 없이 가축 분뇨 처리 자원화 공정을 간략화 하며, 공정중에 발생되는 악취를 배출 허용치 이하로 배출토록 한 방법과 장치 이다The present invention is a method of deodorizing pig manure during the various processes of the waste manure wastewater, non-discharge, rapid fermentation and composting, and liquid fertilizer production technology system, which uses the chaff as a moisture control device in the waste and excrement processing apparatus containing the previously applied organic matter and hermetic fermenter. And equipment related to the operation of the deodorization tower and complicated deodorization lines due to the development of a new pig manure resource recycling process that greatly reduces the manufacturing, installation, maintenance, and management costs of the deodorization tower by improving the deodorization process. It is a method and device to prevent the entire operation by stopping, reduce the maintenance cost due to expensive filter replacement, and reduce the labor cost of labor. It uses the deodorant extracted from natural plants to absorb the odor generated during the process of recycling manure. By using the chemical reaction of adsorption, it is added when pig manure, swollen rice husk, and complex microorganism ferment. By eliminating the conventional deodorization tower device by enabling the complete deodorization of the active substance, and the introduction of a deodorant for removing the odor in the fertilizer recycling process to induce the above chemical reaction inside the active fermenter, a separate expensive deodorization tower It is a method and device that simplifies the process of recycling livestock manure without the deodorization facility line and discharges the odor generated during the process below the discharge allowance.
유기물 저장조, 수분증발 저장조, 탈취탑, 흡기휀, 스프레 노즐, 탈취제 탱 크, 탈취 휀 Organic matter storage tank, moisture evaporation storage tank, deodorization tower, intake fan, spray nozzle, deodorant tank, deodorization fan
Description
도 1은 본발명의 공정 블록예시도1 is an exemplary process block diagram of the present invention.
도 2는 본발명의 공정 개략도2 is a process schematic diagram of the present invention
도 3은 본발명의 탈취제 투입 예시 장치도3 is a deodorant injection example device of the present invention
도 4는 본발명의 부분확대 예시도4 is a partial enlarged view of the present invention.
도 5는 종래의 탈취탑 장치도5 is a conventional deodorizing tower device
〈도면의 주요부분에대한 부호설명〉<Description of Codes for Major Parts of Drawings>
1: 유기물 저장조 2: 펌프 3: 수분증발 저장조 4: 보일러1: organic matter storage tank 2: pump 3: water vaporization storage tank 4: boiler
5: 히팅코일 6: 폐열 가스덕트 7: 재생펌프 8: 블래스터5: Heating coil 6: Waste heat gas duct 7: Regeneration pump 8: Blaster
9: 흡수식 자연발효조 10: 산기장치 11: 경계유도 교반기9: Absorption natural fermentation tank 10: Acid apparatus 11: Boundary induction stirrer
12: 액비 분리기 13: 액비 저장조 14: 액비농도 조절조12: liquid fertilizer separator 13: liquid fertilizer reservoir 14: liquid fertilizer concentration adjustment tank
15: 액비자동 주입기 16. 17: 나선 콘베어 18: 고체비료 부숙조15: liquid fertilizer injector 16. 17: spiral conveyor 18: solid fertilizer
19: 자동 부숙기 20: 고체비료 포장기 21: 탈취팬 22: 탈취탑19: automatic cooking machine 20: solid fertilizer packing machine 21: deodorizing fan 22: deodorizing tower
23: 감속 모터 24: 축 25: 와류형 교반기 26: 액비 추출기 라인23: reduction motor 24: shaft 25: vortex stirrer 26: liquid ratio extractor line
27: 산기 장치 28: 히팅코일 29: 맨홀 30: 증발 배관라인27: diffuser device 28: heating coil 29: manhole 30: evaporation piping line
31: 지시기 32: 구동 모터 33: 탈취기 34: 모터 35.37: 로타리 부러쉬31: indicator 32: drive motor 33: deodorizer 34: motor 35.37: rotary brush
36: 몸체 38.38': 스포로 켓트 휠 39: 체인 40: 주행 레일36: body 38.38 ': sprocket wheel 39: chain 40: running rail
41: 브라켓트 42: 고체비료 43: 순환 펌프 44: 필터층41 bracket 42
45: 스프레이 노즐 46: 흡기팬 47: 노즐 48: 필터 49:수관45: spray nozzle 46: intake fan 47: nozzle 48: filter 49: water pipe
50: 에어 라인 51: 탈취제 라인 52: 탱크 53: 펌프50
본발명은 가축분뇨의 자원화 공정중 탈취탑 및 탈취라인 없이도 발효 공정중 탈취제를 사용하여 화학반응으로 악취 가스를 줄일수 있는시스템 개발로 시설 및 유지 관리비, 인건비등을 대폭 절감할수 있도록 한 가축 분뇨 폐수,속성발효 및 토,액비 생산 장치 시스템의 방법과 장치에 관한 것이다The present invention develops a system that can reduce odor gas by chemical reaction by using deodorant during fermentation process without deodorization tower and deodorization line during restocking process of livestock manure, and can greatly reduce facility, maintenance and labor costs. And a method and apparatus for an attribute fermentation and soil and liquid production apparatus system.
급속한 사회, 경제성장은 폐기물량의 증가와 폐기물 성상의 다양화를 야기 시켜 환경의 질적 악화뿐 아니라 악취로 인한 인간에게 정신적 스트레스를 미치게 된다, 불쾌한 냄새 즉, 악취는 다양한 인간 활동에 의해 주로 생성되며 질소나 황을 포함하는 극히 낮은 농도의 자극성 기체에 대한 대처가 미흡한 실정이며, 특히 인간의 식생활 변화로 인한 양돈 농가가 증가 추세에 있으나 악취 방지 대책이 미흡하여 혐오 시설로 인근 주민의 주된 민원발생의 원인이 되어 왔고, 축산 폐수의 해양 투기를 금지시키는 법적 조치가 이루어 져 왔고, 가축 분뇨의 자원화 공정중 발생되는 악취는 특수한 탈취 장치 및 탈취 라인이 없으면 악취 가스의 농도 이하 관리가 어렵고 특수 탈취장치가 있어도 탈취장치에 소요되는 시설 및 유지 관리비 가 과다하게 소요되고, 가축 분뇨 자원화 처리 설비 신설을 꺼리거나 폐기물 발생지 주의 원칙에 따라 가축분뇨 무단 폐기 및 급기야는 축산농가의 감소와 사육 두수를 줄이는 등 많은 문제점이 발생되어 왔다Rapid social and economic growth leads to an increase in the amount of waste and diversification of waste properties, which not only deteriorate the environment but also cause mental stress on humans due to odors. Unpleasant odors, or odors, are mainly produced by various human activities. There is a lack of coping with extremely low concentrations of irritating gases including nitrogen and sulfur. In particular, hog farms are increasing due to changes in human diet, but there is a lack of odor prevention measures. Legal measures have been taken to prohibit marine dumping of livestock wastewater, and odors generated during the livestock manure recycling process are difficult to manage under the concentration of odor gas without special deodorizers and deodorization lines. Even if there is an excessive amount of facility and maintenance costs for the deodorizer, However, many problems have arisen, such as the reluctance to establish new livestock manure recycling facilities or the principle of waste disposal, such as reducing livestock manure and reducing feed heads.
또한 가축분뇨 자원화 공정중에 가장 중요하고 문제가 심각한 부분이 배출 가스의 악취 제거 공정으로, 장기간 급속한 기술 개발로 탈취 탑 및 탈취 라인의 개선으로 많은 발전을 이루어 왔으나 아직 까지도 악취 절감을 위한 설비는 완벽한 시설이 없고, 워시적인 설비 이거나 설비 자체의 기능 및 기술 평가가 미비하여 가축분뇨의 자원화 공정중 탈취탑 및 탈취 라인은 고액의 시설비를 투자하여 운전하고 있고, 시설 운영비, 인건비 등이 년 수가 증가함에 따라 자연히 증가 하고 잇고, 가축분뇨 자원화 공정중 가장 많은 문제점이 대두 되고 있어 그 문제의 해결방법이 신속히 요구 되어 왔던 것이다.In addition, the most important and serious part of the livestock manure recycling process is the odor removal process of the exhaust gas. The development of deodorization towers and deodorization lines has been made through rapid development of technology for a long time, but the facilities for reducing odor are still perfect facilities. The deodorization tower and the deodorization line are operated by investing a large amount of facility cost, and the operating cost and labor cost of the facility increases as the number of years increases. Naturally increasing, the most problems in the livestock manure recycling process has emerged, and a solution to the problem has been required quickly.
축산 분뇨의 자원화 공정중 악취 문제로 인한 끊임없는 연구 개발로 새로운 기술이 속속 개발됨에 따라 기존의 탈취 설비의 낙후성, 비효율성, 취약성, 유지관리 비용 증가등 많은 문제점이 발생, 탈취 공정을 수분 증발 저장조(3) 및 흡수식 자연 발효조(9)에서 배출되는 가스는 주로 암모니아, 황화수소, 아민류 및 T-HC등의 악취 성분을 가지는 물질로 탈취제에 의한 흡수, 흡착 반응으로 제거 할수 있도록 하여 고가의 탈취탑의 제거를 목적으로 한 것이다The continuous development of new technology through continuous research and development due to odor problems during the recycling process of livestock manure has caused many problems such as deterioration, inefficiency, vulnerability, and increase of maintenance cost of existing deodorization equipment. (3) and the gas discharged from the absorption-type natural fermentation tank (9) is mainly a substance having odor components such as ammonia, hydrogen sulfide, amines and T-HC, so that it can be removed by absorption and adsorption reaction by the deodorant, so For the purpose of removal
본 발명은 도 1.2의 도시와 같이 유기물을 함유한 폐기물 및 배설물 처리장 치의 시스템(Syatem)으로 가축 분뇨의 자원화 공정에서 발생되는 발효 및 팽연 왕겨, 미생물, 분뇨의 발효 공정은 수분증발 저장조(3), 흡수식 자연 발효조(9), 액비 저장조(13), 유기물 저장조(1)등 밀폐된 저장조 및 발효조에서 덕트(6)와 탈취탑(22)을 통하여 대기로 배출되는 공정으로 탈취탑(22)의 제작 설치비용, 유지관리 비용이 과다하게 지출되고, 적기에 내부 필터(48) 교체시간이 지연되며, 탈취탑으로 배출되는 탈취설비 Line의 트러블로 인하여 악취 가스과 배출 허용 기준치 이상으로 배출된 경우, 자원화 전 공정의 가동이 중단되고 완전 보수후 재 가동한 는 사례가 빈번하여 설비의 가동율이 저하되고 인근 주민의 민원이 발생하는 등 많은 문제점을 해결하는 구성 및 방안으로 탈취탑을 제거하고The present invention is a system (Syatem) of the waste and excrement treatment device containing organic matter as shown in Figure 1.2 fermentation and swelling chaff, microorganisms, manure fermentation process generated in the recycling process of livestock manure is a water vaporization storage tank (3), Production of the deodorizing
탈취제에 의한 흡수, 흡착 반응으로 제거 할수 있도록 구성하여 고가의 탈취탑의 제거를 목적으로It is designed to be removed by absorption and adsorption reaction by deodorant for the purpose of removing expensive deodorization tower.
1) R-COOH + NH3 → R-2 + H2O1) R-COOH + NH 3 → R- 2 + H 2 O
2) R-COOH + R'-NH2 → R-CONHR' + H2O2) R-COOH + R'-NH 2 → R-CONHR '+ H 2 O
3) R-COOH + N(CH3)3 → R-CON(CH3)3 + H2O3) R-COOH + N (CH 3 ) 3 → R-CON (CH 3 ) 3 + H 2 O
4) R-CHO + H2S → R-COSH3 4) R-CHO + H 2 S → R-COSH 3
5) R-COH + CH3SH → R-COSH2CH3 5) R-COH + CH 3 SH → R-COSH 2 CH 3
상기 식으로 반응토록 하는 장치를To make the device react
정에서 제외시키고, 천연 식물에서 추출한 탈취제를 탈취제 탱크(52)(도 3의 Tank:52)에서 펌프(53)로 공급토록하고, 탈취제 라인(51)에 에어 라인(Air Line)(50)과 수관(49)을 필터(48)를 구성한 하단에 노즐(47)을 설치하여 수분 증발 저장조(3) 및 흡수식 자연발효조(9) 내부에서 가축 분뇨, 팽연 왕겨, 복합 미생물등의 발효 물질과 활성탄 및 탈취제가 발효 공정시 흡수 및 중화작용의 화학반응으로 인하여 악취 가스를 제거 할수 있게 한 탈취 방법과 장치로 형성한 것이다.The deodorant extracted from the natural plant is supplied to the
즉, 고가의 탈취탑(22)장치를 도5와 같은 장치를 하여야 하기 때문에 시설비가 막대하게 소요되어 악취가스 탈취를 반드시 필수적으로 장치하여야 하는 결정적인 문제점을 해결하는 방안으로 탱크(52)에 상기식으로 하는 탈취제를 반응케하여 펌프(53)로서 탈취제 공급라인(51)을 통하여 공급케하며, 수분증발 조정조(3)에 물과 공기라인(49)(50)과 함께 투입시켜 탈취케 함을 특징으로 하는 것이다That is, since the
이상 상기에서 설명한 바와 같이 본 발명은 유기물을 함유한 폐기물 및 배설물 처리방법과 장치등의 선행특허공정 중 고가의 경비가 소요되는 탈취 장치인 탈취탑(도5)을 전체 공정 중에서 제외시키므로 탈취탑 및 탈취 공정의 시설 설치비, 설비 유지 관리비, 인건비등을 대폭 절감 할수 있고 설비의 설치 면적 또한 대폭 줄일수 있는 효과가 있고, 상기 반응식으로 하는 탈취제와 탈취제 투입 장치를 개선하므로서 심각한 축산 폐기물을 보다 효과적으로 악취 문제를 해결, 공해가 없는 악취 물질의 무방류, 무악취, 무혐오를 실현 하면서 양질의 유기없는 악취 물질의 무방류, 무악취, 무혐오를 실현 하면서 양질의 유기질 비료 및 액체 비료를 생산하여, 경종 농가에서는 양질의 유기질 비료를 사용하여 토질의 산성화 방지에 기여 할수 있고, 축산 농가에서는 가축 분뇨의 간단한 처리방법을 제시하여 지구촌 환경을 살리는데 결정적인 효과가 있다.As described above, the present invention excludes the deodorization tower (FIG. 5), which is a deodorization device that requires a high cost among prior patent processes such as waste and excretion treatment methods and devices containing organic matter, in the entire process. It is possible to drastically reduce the facility installation cost, facility maintenance cost, labor cost of deodorization process, and the installation area of facility is also greatly reduced. In order to achieve high quality organic fertilizers and liquid fertilizers while realizing zero discharge, no odor and no aversion of high-quality organic-free odorous substances while realizing zero pollution, no odor and no aversion of pollution-free odorous substances, Using high quality organic fertilizer can contribute to preventing acidification of soil, and livestock farm Stand to present a simple method of processing animal manure salrineunde the global environment, there is a critical effect.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100960166B1 (en) * | 2007-08-13 | 2010-05-26 | (주)지앤엘 | Fermentation method of livestock waste and waste containing organic matter |
CN109111066A (en) * | 2018-10-11 | 2019-01-01 | 泉州师范学院 | A kind of method of bioelectrochemistry removal pig manure stink |
KR102314552B1 (en) * | 2020-11-27 | 2021-10-19 | 나재훈 | Complex deodorizing system based on IoT |
KR20230034735A (en) * | 2021-09-03 | 2023-03-10 | 농업회사법인 합자회사 횡성유기농산 | Manufacturing method of organic fertilizer containing soil reforming ingredient and organic fertilizer manufactured thereof |
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KR101857501B1 (en) * | 2015-11-03 | 2018-05-14 | 주식회사 스페스엠제이 | Method of manufacturing salt mackerel using vinegar |
KR102092306B1 (en) | 2017-09-11 | 2020-03-23 | 에스오씨기술지주 주식회사 | Physico-chemical livestock manure treatment system |
KR102086608B1 (en) | 2019-09-09 | 2020-03-09 | 오태길 | Deodorant for removing livestock manure |
KR102128731B1 (en) | 2019-10-11 | 2020-07-08 | 주식회사 은성플랜트 | Ferment storage tank |
Family Cites Families (3)
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JPH11116368A (en) * | 1997-10-07 | 1999-04-27 | Toyo Clean Kagaku Kk | Treatment of organic material-containing waste liquor and apparatus therefor |
KR20000018207A (en) * | 2000-01-15 | 2000-04-06 | 정권수 | A Method of Eliminating the bad odor-elements From Composting of Live-stock manures |
KR100378667B1 (en) | 2000-08-31 | 2003-03-31 | 주식회사 참 존 | Orderlessfying and converting method into compost of excreta and composition thereof |
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Cited By (5)
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KR100960166B1 (en) * | 2007-08-13 | 2010-05-26 | (주)지앤엘 | Fermentation method of livestock waste and waste containing organic matter |
CN109111066A (en) * | 2018-10-11 | 2019-01-01 | 泉州师范学院 | A kind of method of bioelectrochemistry removal pig manure stink |
CN109111066B (en) * | 2018-10-11 | 2021-05-04 | 泉州师范学院 | Method for removing pig manure odor through bioelectrochemistry |
KR102314552B1 (en) * | 2020-11-27 | 2021-10-19 | 나재훈 | Complex deodorizing system based on IoT |
KR20230034735A (en) * | 2021-09-03 | 2023-03-10 | 농업회사법인 합자회사 횡성유기농산 | Manufacturing method of organic fertilizer containing soil reforming ingredient and organic fertilizer manufactured thereof |
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