KR20060006296A - Chamfering apparatus of circularity product and vertical chamfering machine - Google Patents

Abstract

The present invention makes it possible to build a mass production system, to improve productivity, chamfering device for removing the burr of the circular product that can be expected to eliminate the problem of the original problem and the problem of product defects varying cutting surface standards It is to provide.

The present invention comprises a drive jig 110 is formed in a shape that can be seated in a horizontal state the product 104 to be chamfered; An elevating jig stand 120 provided to be driven at an upper position of the driving jig stand 110; Drive means connected to the drive jig 110 and a power transmission device; Elevating means and tool posts (150) for coupling the lifting jig (120) to the rod ends thereof; A controller (C) for controlling the action of the drive means, the lifting means and the tool post 150 is provided.

The present invention is easy to operate the jig and can quickly chuck the work of the product can significantly reduce the chamfering work time, and can be expected to improve the workability and work efficiency and productivity at the same time It provides the effect of fundamentally eliminating the problem of different cutting plane criteria.

Round Products, Burs, Chamfering, Chamfering, Post Treatment

Description

Chamfering apparatus of circularity product and vertical chamfering machine}

1 is a conceptual diagram illustrating a conventional general burr removing principle;

Figure 2 is a perspective view for showing the application state configuration of the burring device for removing burrs according to the present invention,

Figure 3 is a front view of a partially cut away state for showing the configuration of the chamfering device for removing burrs according to the present invention,

Figure 4 is a side cross-sectional view for showing the configuration of the chamfering device for removing burrs according to the present invention,

Figure 5a is an exploded cross-sectional view for showing the configuration of the driving jig applied to the chamfering device for removing burrs according to the present invention,

Figure 5b is an assembled cross-sectional view for showing the configuration of the driving jig applied to the chamfering device for removing burrs according to the present invention,

Figure 6a is a front view for showing the configuration of the lifting jig applied to the chamfering device for removing burrs according to the present invention,

Figure 6b is one side view for showing the configuration of the lifting jig applied to the chamfering device for removing burrs according to the present invention,

Figure 7a is a partial one side view for showing the configuration of the tool bar applied to the chamfering device for removing burrs according to the present invention,

Figure 7b is a partial plan view for showing the configuration of the tool bar applied to the chamfering device for removing burrs according to the present invention.

Explanation of symbols on the main parts of the drawings

110: drive jig 112: first work mounter

114: second work mounter 114s: screw

116: spindle 118f: flange

118: housing 120: lifting jig

121: front cover 122: rear cover

124: sleeve 126, 128: roller bearing

P1, P2, P3, P4: Post 130: Lifting plate

132: congratulations 134: axis

138: pressure member F: frame

150: tool post C: controller

152: rail 154: tool grip

156: movable member 158: cutting tool

F1: Lower frame F2: Upper frame

160: tool bar feed cylinder

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for post-treatment of metal products, and more particularly, to an chamfering device for removing burrs of a circular product for easily and quickly cutting burrs generated when forging a circular metal product. .

When forging or casting metal materials or injection molding synthetic resin materials, especially when processing circular products by the die forging method, burrs are formed around the outermost edge of the product. You are done.

Post-processing to remove burrs as described above is usually performed by a worker using a file to manually remove the product, or by vibrating, grinding, or sand blasting the product from the abrasive. Is done.

Burrs may also be removed by rinsing the product with a variety of materials or by flushing the product with high-pressure abrasive additives.

When removing burrs, for example, if the surface of the product has to be cleaned beforehand or after the post-treatment has to be carried out, abrasives etc. are not only slow but also have a problem in that the surfaces collide with each other during post-treatment. There was.

On the other hand, the burr may be removed by chamfering using a machine tool such as a lathe, and this chamfering is performed by rotating one end of the product 2 into the chuck 4 of the lathe spindle as shown in FIG. 1. The cutting tool 6 is used to allow the beveling and deburring operations to be applied to the product 2 simultaneously.

However, in the chamfering operation using the lathe as described above, it is not easy to manufacture a chuck suitable for various products, and the work for attaching the chuck to the lathe spindle, in particular, the work for snapping the product to the chuck is not simple. In addition, work time is also long, so workability is poor, work efficiency is low, and productivity is also reduced.

In addition, the removal of the product burr located as the part where the bite tip part of the cutting tool cannot reach is inherently impossible, and if the product is chucked in reverse, the cutting plane standard is changed so that the part that should not be cut is cut. Will make the product defective.

The present invention is to solve the problems of the prior art at one time to produce a high quality product, the object of the present invention is to ultimately improve the productivity, and also to remove the burr of the prototype product to build a mass production system It is to provide a chamfering device for.

Another object of the present invention is to remove the limitation of the removal of the burr by operating the bite tip of the cutting tool in a direction perpendicular to the direction of the rotation axis, and also eliminates the problem that the cutting plane reference is different because there is no need to chuck the product in reverse The present invention is to provide a chamfering device for removing burrs of a circular product that can simultaneously solve the problem of product defects caused by cutting to the part not to be cut.                         

Still another object of the present invention is to make it possible to quickly and easily chuck the product to significantly shorten the chamfering work time, and to improve workability to improve work efficiency.

In order to achieve the above object, the present invention is a chamfering device for removing burrs of circular products chamfering the burrs of the product using a cutting tool, the product to be chamfered can be driven in a shape that can be seated in a horizontal state A driving jig provided with a structure capable of partial exchange; It is possible to drive in an upper position of the driving jig corresponding to the driving jig so that the product to be chamfered between the driving jig is pressed by pressing the upper surface of the product which is held on the driving jig. Elevating jig and provided with; Drive means connected to the drive jig and a power transmission device so as to drive the drive jig, and configured to be in a lower position of the drive jig; Elevating means mounted on an upper portion of the upper frame in such a manner as to allow the elevating jig unit to be elevated by an elevating jig unit cylinder; A tool post fixedly formed on the frame at a height position corresponding to the product chucked between the driving jig and the lifting jig; It provides a chamfering device for removing the bur of the circular product, characterized in that it comprises a controller for controlling the operation of the drive means and the lifting means and the tool bar.

The driving jig is a first work mounter formed in a shape having a protruding surface corresponding to the seating surface of the product; A second work mounter fastened with a plurality of bolts at the concentric and lower layers of the first work mounter; A spindle engaged with a screw protruding from the lower center of the second work mounter so as to be concentric with the second work mounter; The spindle is operably embedded, characterized in that it comprises a housing having a flange is fastened to the lower frame of the frame.

The front cover is partially embedded in the upper surface of the flange of the housing, the rear cover is fastened to the lower end of the housing, and coupled to the rear cover in a state that the portion corresponding to the lower end of the spindle is provided It further comprises a sleeve and a plurality of roller bearings embedded in the upper and lower hubs of the housing to be embedded in the housing in a state capable of smoothly rotating the spindle.

The lifting jig is fastened to the celebration housing at the center of the lower surface of the elevating plate provided to be elevated along a plurality of posts installed upright in the lower frame of the frame, the shaft is built in the drive to drive the celebration housing, It is characterized in that it is configured by connecting the pressing member formed so as to selectively effect the close or spaced to the upper portion of the product to be chamfered at the position of the lower center of the shaft.

Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings in which like reference numerals designate like parts as in the drawings for describing the prior art.

Figure 2 is a configuration perspective view of the state of use of the burr removal chamfering device for chamfering the burr of the product using a cutting tool, the two chamfering device is placed upright in an orthogonal state, the two chamfering device It is configured to be controlled by the controller (C).

Figure 3 is a front view of a partially cut state for showing the structure of the burr removing chamfering apparatus according to the present invention, Figure 4 is a side cross-sectional view for showing the structure of the chamfering apparatus for removing burr according to the present invention.

As shown in the present invention, the driving jig unit 110 and the driving means for driving the driving jig unit 110, the lifting jig unit 120 and the lifting means for raising and lowering the lifting jig unit 120, tools It provides a chamfering device configured including a stand 150 and the controller (C).

That is, the drive jig 110 is provided with a structure that is rotatable and partially replaceable in a shape in which the product 104 to be chamfered can be seated in a horizontal state.

In addition, the elevating jig unit 120 is provided to be capable of driving at an upper position of the driving jig unit 110 corresponding to the driving jig unit 110, whereby the first work mount 112 of the driving jig unit 110 is provided. The pressing member 138 presses the upper surface portion of the product 104 to be seated in the) and acts to chuck the product 104 to be chamfered with the driving jig 110.

The drive means has a power transmission device consisting of a motor and a V-belt transmission in the lower position of the drive jig 110, it is possible to drive the drive jig 110.

The elevating means is configured to couple the elevating jig stand 120 to the rod end of the elevating jig stand cylinder 180 to be mounted on the upper frame F2, thereby elevating the elevating jig stand 120. do.

The tool post 150 as described above is operated in a horizontal direction perpendicular to the axis of rotation of the drive means, and corresponds to the product 104 chucked between the drive jig 110 and the lifting jig 120. It is fixed to the lower frame (F1) at the height position.

Figure 5a is an exploded cross-sectional view for showing the configuration of the driving jig base 110 applied to the chamfer device for removing burrs according to the present invention, Figure 5b is a drive jig of the drive jig 110 applied to the chamfer device for removing burrs according to the present invention. It is an assembly cross section for showing a structure.

As shown in the present invention, the first and second work mounters 112 and 114, and the spindle 116 and the housing 118 in which the spindle 116 is operably built, drive the jig base 110. It was created.

That is, the first work mounter 112 is formed in a shape having a protruding surface corresponding to the seating surface of the product, and the plurality of bolts 112b at the concentric and lower layers of the first work mounter 112 as described above. 2) the second work mounter 114 is fastened, and protrudes from the position of the lower center of the second work mounter 114 such that the spindle 116 is concentric with the second work mounter 114. It is fastened with the screw 114s.

In addition, the housing 118 is provided with a flange (118f) is fastened to the lower frame (F1) of the frame (F), as well as the drive of the spindle 116 is formed.

On the other hand, the front cover 121 is partially embedded in the upper portion of the spindle 116 on the upper surface of the flange 118f of the housing 118, the rear cover 122 is fastened to the lower end of the housing 118 and the The driving jig 110 is further provided with a sleeve 124 coupled to the rear cover 122 while the portion corresponding to the lower end of the spindle 116 penetrates.

That is, the upper surface of the flange 118f of the housing 118 is provided with a front cover 121 in which the upper portion of the spindle 116 is partially embedded, and the rear cover 122 is provided at the lower end of the housing 118. It was provided in a fastened state.

In addition, the lower portion of the spindle 116 is provided with a sleeve 124 through which the corresponding portion, and the sleeve 124 is provided by coupling to the rear cover 122.

In addition, a plurality of roller bearings embedded in the upper and lower hub portions 118h1 and 118h2 of the housing 118 to be embedded in the housing 118 in a state where the spindle 116 can be smoothly rotated ( 126 and 128 may be provided.

Figure 6a is a front view for showing the configuration of the lifting jig base 120 applied to the burring device for removing burrs according to the present invention, Figure 6b is a lifting jig base 120 applied to the burring device for removing burrs according to the present invention. It is one side view for showing a structure.

As shown in the figure, the elevating jig 120 is constituted by the elevating plate 130, the celebratory housing 132, the shaft 134, and the pressing member 138 to press the product 104 from above. It is configured to be chucked.

That is, the elevating jig stand 120 is provided to elevate along the plurality of posts (P1) (P2) (P3) (P4) to be installed upright in the lower frame (F1) of the frame (F). 130 is to fasten the celebratory housing 132 with a bearing built in the center of the lower surface.

In addition, the shaft 134 is built into the celebration housing 132 so as to be driven, and an action of selectively or closely spaced apart from the upper portion of the product 104 to be chamfered at the position of the lower center of the shaft 134 is selectively performed. It is configured by connecting the pressing member 138 formed to be.

Figure 7a is a partial one side view for showing the configuration of the tool post 150 applied to the burr removing chamfering apparatus according to the present invention, Figure 7b is a tool post 150 applied to the burr removing chamfering apparatus according to the present invention It is a partial top view for showing a structure.

As illustrated, the tool post 150 is formed by using the rail 152, the movable member 156, the cutting tool 158, and the tool post transfer cylinder 160 as components.

That is, the tool is provided with the rail 152 fixed to the upper surface of the lower frame (F1) end position of the frame (F), and provided with a movable member 156 that slides on such a rail (152) To form a stand 150, the upper portion of the movable member 156 is to form a tool bite 154.

In addition, the tool 158 of the movable member 156 is mounted on the cutting tool 158 so as to be replaceable, the structure is provided in the state that the rod is connected to one end of the movable member 156 The tool post 150 is configured by the tool stage transfer cylinder 160 mounted on the upper surface of the lower frame F1 end position for the transfer of the stage 150.

In addition, as a safety device for protecting the operator from the chip to install the lifting door (D) opening and closing the front opening of the frame (F), the lifting door (D) to lift the lifting door D according to the expansion and contraction action of the door cylinder 170 The structure was additionally formed (see FIGS. 3 and 4).

In addition, the tool bar transfer cylinder 160, the door cylinder 170 and the lifting jig cylinder 180 and the like are operated by hydraulic or pneumatic pressure by a separate device (not shown).

In addition, the operation of the driving means, the lifting means, the tool post 150 and the like are controlled by the operation switch of the operation switch box Sb in the controller C, and generates an electrical signal for driving each device unit. The control switch box (Sb) to be input to the C) is configured in a structure that can be rotated and rotated on the upper portion of each frame (F) of the two devices (see Figs. 2 to 4).

Briefly explaining the operation of the present invention having the configuration as described above are as follows.

The present invention is the pressure member of the lifting jig 120 to the upper portion of the product 104 is maintained in a state seated on the first work mount 112 of the drive jig 110 to be rotated in place. 138, thereby simultaneously rotating the drive jig 110 and the product 104 and the lifting jig 120, which are tightly coupled to each other, thereby increasing the cutting edge height of the cutting tool 158. The cutting tool 158 in the direction perpendicular to the direction of the rotation axis of the driving jig 110, the product 104, and the lifting jig 120, after adjusting the cutting height of the cutting tool 158. By moving the bur cutting of the product 104.

When the burr cutting is completed as described above, the cutting tool 158 is returned to its original position and the rotation of the driving jig 110, the product 104, and the lifting jig 120 is stopped. The jig stand 120 is lifted from the product 104 to release the tight coupling state of the driving jig stand 110, the product 104, and the lifting jig stand 120, and the first of the driving jig stand 110 is released. The product 104 is withdrawn from the work mount 112 and the burr removal work is completed completely.

On the other hand, the present invention described as described above is only a preferred embodiment, not limited to the scope of the present invention, and can be changed appropriately within the scope of the same thought.

The present invention as described above is easy to operate the jig for chucking the product, it is possible to speed up the chucking operation of the product, and ultimately provide the effect of establishing a mass production system.

In addition, the present invention can be expected to improve the workability and work efficiency and productivity, and to remove the limitation of the removal of the burr by allowing the cutting tool to operate in the direction perpendicular to the direction of the axis of rotation, Conversely, the need for chucking is eliminated, providing another effect that allows for the elimination of the problem of varying cutting plane criteria.

The present invention also provides a useful effect of simultaneously eliminating the problem of product defects caused by cutting to a portion that should not be cut.

Claims (5)

In the chamfering device for removing burrs of circular products which chamfers burrs of products using cutting tools, A driving jig 110 having a structure capable of being driven and partially exchanged in a shape in which the product 104 to be chamfered may be seated in a horizontal state; The driving jig unit is pressed so that the product 104 to be chamfered with the driving jig unit 110 is pressed by pressing the upper surface of the product 104 which is held in the driving jig unit 110. A lifting jig stand 120 provided to be driven at an upper position of the driving jig stand 110 corresponding to the 110; Drive means connected to the drive jig unit 110 and a power transmission device so as to drive the drive jig unit 110 and configured to be a lower position of the drive jig unit 110; Elevating means mounted on the upper frame F2 in a structure that couples the elevating jig stand 120 to its rod end so as to elevate the elevating jig stand 120 by the elevating jig stand cylinder 180. and; A tool post 150 fixedly formed on the frame F at a height position corresponding to the product 104 chucked between the driving jig unit 110 and the lifting jig unit 120; Chamfering device for removing the burr of the circular product, characterized in that it comprises a controller (C) for controlling the operation of the drive means and the lifting means and the tool post 150. According to claim 1, wherein the driving jig 110 is a first work mounter (112) formed in a shape having a protruding surface corresponding to the seating surface of the product 104; A second work mounter (114) fastened with a plurality of bolts (112b) at the concentric and lower layers of the first work mounter (112); A spindle 116 engaged with a screw 114s protruding from the lower center of the second work mounter 114 so as to be concentric with the second work mounter 114; The spindle 116 is operably embedded and includes a housing 118 formed with a flange 118f fastened to the lower frame F1 of the frame F, wherein the burr of the circular product is removed. Chamfering device for The front cover (121) of claim 2, wherein the upper part of the spindle (116) is provided on the upper surface of the flange (118f) of the housing (118); A rear cover 122 fastened to a lower end of the housing 118; The sleeve 124 coupled to the rear cover 122 and the housing 118 in a state in which the spindle 116 can be smoothly rotated while a portion corresponding to the lower end of the spindle 116 penetrates. Chamfering device for removing the burr of the circular product characterized in that it further comprises a plurality of roller bearings (126, 128) embedded in the upper and lower hub portion (118h1) (118h2) of the housing 118 to be embedded in the . According to claim 1, The lifting jig 120 is capable of lifting up and down along a plurality of posts (P1) (P2) (P3) (P4) is installed upright in the lower frame (F1) of the frame (F). Fastening the celebratory housing 132 with a bearing is built in the center of the lower surface of the provided lifting plate 130, The shaft 134 is built into the celebration housing 132 to be driven, Removing the burr of the circular product, characterized in that by connecting the pressing member 138 is formed so as to selectively effect the close or spaced action to the upper portion of the product 104 to chamfer at the position of the lower center of the shaft 134 Chamfering device for According to claim 1, wherein the tool post 150 is a rail (152) fixed to the upper surface of the lower frame (F1) end position of the frame (F); A movable member 156 provided to slide on the rail 152 and having a tool grip 154 formed thereon; A cutting tool 158 which is mounted on the tool holding portion 154 of the movable member 156 so as to be interchangeable; Chamfer for chamfer removal of the circular product, characterized in that consisting of a tool bar feed cylinder 160 mounted on the upper surface of the lower frame (F1) end position in the state that the rod is connected to one end of the movable member 156 Device.

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