KR20050026883A - Particulate filtering device and diesel engine vehicle with the same - Google Patents

Particulate filtering device and diesel engine vehicle with the same Download PDF

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Publication number
KR20050026883A
KR20050026883A KR1020040072029A KR20040072029A KR20050026883A KR 20050026883 A KR20050026883 A KR 20050026883A KR 1020040072029 A KR1020040072029 A KR 1020040072029A KR 20040072029 A KR20040072029 A KR 20040072029A KR 20050026883 A KR20050026883 A KR 20050026883A
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KR
South Korea
Prior art keywords
inner tube
filter
gas
pipe
removal apparatus
Prior art date
Application number
KR1020040072029A
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Korean (ko)
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KR100630037B1 (en
Inventor
엔도키요무
Original Assignee
가부시키가이샤 오덴
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Publication of KR20050026883A publication Critical patent/KR20050026883A/en
Application granted granted Critical
Publication of KR100630037B1 publication Critical patent/KR100630037B1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F01N13/0097Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1888Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells
    • F01N13/1894Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells the parts being assembled in longitudinal direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/0211Arrangements for mounting filtering elements in housing, e.g. with means for compensating thermal expansion or vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/0218Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters the filtering elements being made from spirally-wound filtering material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/022Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
    • F01N3/0222Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0237Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/027Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using electric or magnetic heating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/031Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters having means for by-passing filters, e.g. when clogged or during cold engine start
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1827Sealings specially adapted for exhaust systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2250/00Combinations of different methods of purification
    • F01N2250/02Combinations of different methods of purification filtering and catalytic conversion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/10Exhaust treating devices having provisions not otherwise provided for for avoiding stress caused by expansions or contractions due to temperature variations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/02Metallic plates or honeycombs, e.g. superposed or rolled-up corrugated or otherwise deformed sheet metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • F01N2330/32Honeycomb supports characterised by their structural details characterised by the shape, form or number of corrugations of plates, sheets or foils
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • F01N2330/38Honeycomb supports characterised by their structural details flow channels with means to enhance flow mixing,(e.g. protrusions or projections)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2330/00Structure of catalyst support or particle filter
    • F01N2330/30Honeycomb supports characterised by their structural details
    • F01N2330/40Honeycomb supports characterised by their structural details made of a single sheet, foil or plate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2410/00By-passing, at least partially, exhaust from inlet to outlet of apparatus, to atmosphere or to other device
    • F01N2410/14By-passing, at least partially, exhaust from inlet to outlet of apparatus, to atmosphere or to other device in case of excessive pressure, e.g. using a safety valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/22Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/24Methods or apparatus for fitting, inserting or repairing different elements by bolts, screws, rivets or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/30Removable or rechangeable blocks or cartridges, e.g. for filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2470/00Structure or shape of gas passages, pipes or tubes
    • F01N2470/08Gas passages being formed between the walls of an outer shell and an inner chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/08Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a pressure sensor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00Electrical control of exhaust gas treating apparatus
    • F01N9/002Electrical control of exhaust gas treating apparatus of filter regeneration, e.g. detection of clogging

Abstract

A particulate material removal device and a diesel vehicle with the particulate material removal device are provided to easily regenerate a filter, meshes of which are choked up, at low cost. A particulate material removal device(1) comprises an outer pipe(4) having openings to an inlet side and an outlet side of gas(3), and a filter(5) received in the outer pipe to capture particulate materials in inflow gas and to burn and remove the particulate materials. The outer pipe is assembled to a passage(2) of gas, and the filter constitutes an inner pipe(8). A gap between the inner pipe and the outer pipe functions as an emergency bypass passage(K) of gas when the inner pressure of the inner pipe is suddenly increased. A safety valve, making gas flow to the emergency bypass passage when the inner pressure of the inner pipe is suddenly increased, is formed to the inner pipe.

Description

미립자 제거 장치 및 이것을 구비하는 디젤차{PARTICULATE FILTERING DEVICE AND DIESEL ENGINE VEHICLE WITH THE SAME}Particle removal apparatus and diesel car provided with this {PARTICULATE FILTERING DEVICE AND DIESEL ENGINE VEHICLE WITH THE SAME}

기술 분야Technical field

본 발명은, 미립자 제거 장치에 관한 것으로, 특히, 디젤차, 발전기, 농기구 등에서 이용되는 디젤 엔진 등의 내연 기관의 배기중에 포함되는 미립자를 히터나 필터에 포착하고, 또는 포착한 미립자를 연소 제거하기 위해 이용하는데 알맞은 미립자 제거 장치 및 그 제거 장치를 구비한 디젤차에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for removing particulates, and in particular, to trap particulates contained in exhaust of an internal combustion engine such as a diesel engine used in diesel cars, generators, farm equipment, etc., in a heater or a filter, or to burn off the captured particulates. A fine particle removal device suitable for use and a diesel vehicle having the removal device.

배경 기술Background technology

종래, 자동차 배기가스에 대한 규제는, 발암성 물질이 되는 이산화질소를 주로 하는 질소 산화물(NOx) 등을 주 대상으로 하고 있다.Conventionally, the regulation on automobile exhaust gas mainly targets nitrogen oxides (NOx) etc. which mainly make nitrogen dioxide which becomes a carcinogenic substance.

그런데, 디젤차의 배출가스중에는 다량의 탄소 미립자(이른바 흑연(黑煙))가 존재하고, 이 탄소 미립자는, 배기 통로를 경유하여 공기중으로 토출된 후는, 장시간 공기중을 떠돌고, 최종적으로, 검댕 등으로 되어 바닥면이나 노면이나 의복 등으로 떠돌아 내려온다. 그런데, 탄소는, 물질을 잘 흡착하기 때문에, 발암 관련 물질 등의 다양한 화학물질이, 공기중을 부유하는 탄소 미립자에 흡착되고, 이 탄소 미립자를 인간이 흡입함으로써 인체중으로 들어가서, 암이나 호흡기계의 질환을 일으킨다는 보고가, 근래 잇따라 나오고 있다.By the way, a large amount of carbon microparticles | fine-particles (so-called graphite) exist in the exhaust gas of a diesel vehicle, and this carbon microparticles float in air for a long time after being discharged into the air via an exhaust passage, and finally, soot. It is back and floats down to the floor, road surface, or clothing. However, since carbon adsorbs substances well, various chemical substances such as carcinogens are adsorbed to the carbon fine particles suspended in the air, and the carbon particles enter the human body by inhaling the carbon fine particles. Reports that cause disease have recently come out.

이와 같기 때문에, 이제는, 질소 산화물(NOx)에 한하지 않고, 디젤차로부터의 입자 상태 물질(PM)의 배출 규제가 중요한 과제로 되어 있다. 그래서, 환경 공기를 디젤 흑연 오염으로부터 지키는 것으로서, 차량 탑재의 디젤 엔진의 배기 통로에 금속 섬유나 벌집 형상의 엘리먼트 등으로 이루어지는 흑연 제거 필터를 설치한 흑연 포집 장치가 제공되어 있다(예를 들면, 특허 문헌 1 및 특허 문헌 2 참조).As a result, it is no longer limited to nitrogen oxides (NOx), but regulation of the emission of particulate matter (PM) from diesel cars has become an important problem. Therefore, a graphite collecting device is provided in which an graphite removal filter made of metal fibers, honeycomb elements, or the like is provided in an exhaust passage of a vehicle-mounted diesel engine to protect environmental air from diesel graphite contamination (for example, a patent). See Document 1 and Patent Document 2).

그러나, 이런 종류의 흑연 제거 필터에서는, 장기간 사용하면, 포집한 흑연에 의해 눈막힘이 일어나, 압력 손실이 증가한다는 결점이 있다.However, in this kind of graphite removal filter, when used for a long time, there is a drawback that clogging occurs due to the collected graphite and the pressure loss increases.

흑연의 눈막힘을 해소하는 수단으로서, 포착 입자를 연소시켜서 필터 기능을 재생시키는 디젤 입자 제거 장치가 제안되어 있다(예를 들면, 특허 문헌 3, 특허 문헌 4 및 특허 문헌 5 등 참조).As a means of eliminating the clogging of graphite, a diesel particle removal device is proposed which burns trapped particles to regenerate a filter function (see, for example, Patent Documents 3, 4, 5).

이런 종류의 장치는, 배출가스의 입구 및 출구를 갖는 통형상 용기와, 해당 통형상 용기 내의 입구측에 마련된 히터와, 해당 히터의 후단에 인접 배치된 다공질 폼 필터와, 그 다공질 폼 필터의 후단에 인접 배치된 촉매 담지 필터를 갖고서 구성되어 있다.An apparatus of this kind includes a tubular container having an inlet and an outlet of exhaust gas, a heater provided at an inlet side in the tubular container, a porous foam filter disposed adjacent to the rear end of the heater, and a rear end of the porous foam filter. It is comprised with the catalyst carrying filter arrange | positioned adjacent to.

이와 같은 구성에서는, 입구로부터 도입된 배출가스는, 세라믹이나 금속으로 이루어지는, 가열된 히터에 접촉하여 착화 연소하고, 다공질 폼 필터 및 촉매 담지 필터에서 미연 입자가 포착 제거된다. 이 때, 히터 및 배출가스의 열이 다공질 폼 필터에 전도되어, 다공질 폼 필터에 포착된 미연 입자를 착화 연소시킨다. 보다 하류측의 촉매 담지 필터에서는, 히터 및 배출가스로부터의 전도열은, 적어지기 때문에, 온도는 저하되지만, 촉매 담지 필터에 담지된 촉매에 의해, 포착 입자의 연소가 촉진되기 때문에, 실화(失火)하는 일 없이, 많은 포착 입자가 비교적 저온에서 연소 제거되고, 필터 기능이 재생된다.In such a configuration, the exhaust gas introduced from the inlet is ignited and burned in contact with a heated heater made of ceramic or metal, and unburned particles are trapped and removed by the porous foam filter and the catalyst-carrying filter. At this time, the heat of the heater and the exhaust gas is conducted to the porous foam filter to ignite and burn the unburned particles trapped by the porous foam filter. In the catalyst carrying filter on the downstream side, since the heat of conduction from the heater and the exhaust gas decreases, the temperature decreases, but since the burning of the trapped particles is accelerated by the catalyst supported on the catalyst carrying filter, the fire burns. Without this, many trapped particles are burned off at a relatively low temperature, and the filter function is regenerated.

[특허 문헌 1][Patent Document 1]

실개소61-55114호 공보Room 61-55114

[특허 문헌 2][Patent Document 2]

실개소61-84851호 공보Bulletin 61-84851

[특허 문헌 3][Patent Document 3]

특개평2-173310호 공보Japanese Patent Application Laid-Open No. 2-173310

[특허 문헌 4][Patent Document 4]

특개평6-212954호 공보Japanese Patent Laid-Open No. 6-212954

[특허 문헌 5][Patent Document 5]

특개평8-193509호 공보Japanese Patent Application Laid-Open No. 8-193509

그러나, 장치 내장의 히터에 필터 재생 기능을 갖게 하는 구성은, 이상적이기는 하지만, 복잡하면서 고가인데다, 내구성이 부족하다는 결점이 있다.However, a configuration in which a heater having a built-in device has a filter regeneration function is ideal, but it is complicated and expensive, and has a disadvantage of lack of durability.

한편, 눈막힘이 아직 생기지 않은 필터에서도, 디젤 입자 제거 장치 내로, 흑연과 함께 다량의 산소를 포함한 배출가스가 급격하게 유입한 경우는, 디젤 입자 제거 장치 내에서 미연 입자가 폭발적으로 연소하는, 이른바 산소 플래시라고 불리는 현상이 야기되어, 필터 등이 손상되어 버릴 우려가 있다.On the other hand, even in a filter in which clogging has not yet occurred, when the exhaust gas containing a large amount of oxygen together with graphite suddenly flows into the diesel particle removing device, so-called unburned particles are exploded in the diesel particle removing device. A phenomenon called oxygen flash is caused, and the filter or the like may be damaged.

예를 들면, 기다란 내리막길 등에서, 배기를 차단하고 제동하는 배기 브레이크를 사용한 후에 액셀이 밟혀진 경우에는, 디젤 미립자와 함께 고농도(예를 들면 통상의 4배)의 산소를 포함한 배출가스가, 디젤 입자 제거 장치 내로 급격하게 유입함에 의해, 폭발적으로 디젤 미립자의 연소가 일어나고, 약 1500℃나 달하기 때문에, 예를 들면 금속제의 필터를 용단(溶斷)하여 버릴 우려가 있다.For example, when an accelerator is stepped after using an exhaust brake that blocks exhaust and brakes on a long downhill, the exhaust gas containing high concentration (for example, four times the normal) oxygen together with diesel particulates is diesel. The rapid inflow into the particle removal device causes the combustion of diesel particulates explosively and reaches about 1500 ° C., so that for example, a metal filter may be blown off.

본 발명은, 상술한 사정을 감안하여 이루어진 것으로, 눈막힘이 진행한 필터를, 용이하며 저비용으로, 재생할 수 있는 미립자 제거 장치 및 해당 제거 장치를 구비하는 디젤차를 제공하는 것을 제 1의 목적으로 하고 있다.The present invention has been made in view of the above-described circumstances, and a first object of the present invention is to provide a diesel vehicle having a particulate removal device and a diesel vehicle having a removal device capable of regenerating the clogged filter easily and at low cost. have.

또한, 어떠한 원인에 의한 가스중 미립자의 폭발적 연소를 방지할 수 있고, 예를 들어, 폭발적 연소가 생겼다 하더라도, 이에 기인하는 장치의 소손(燒損)을 막을 수 있는 미립자 제거 장치 및 해당 제거 장치를 구비하는 디젤차를 제공하는 것을 제 2의 목적으로 하고 있다.In addition, it is possible to prevent the explosive combustion of the fine particles in the gas by any cause, for example, even if the explosive combustion occurs, the fine particle removal device and the removal device that can prevent damage to the device resulting therefrom It is a 2nd object to provide the diesel vehicle with which it is provided.

상기 과제를 해결하기 위해, 제 1항에 기재된 발명은, 가스의 유로상에 조립되고, 해당 가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착(納着)되고, 유입된 상기 가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 필터를 구비하여 이루어지는 미립자 제거 장치에 관한 것으로, 상기 필터가 내관을 구성하고, 해당 내관과 외관과의 사이의 간극이, 상기 내관 내의 압력이 급격하게 증대한 때의, 상기 가스의 비상시 우회유로(迂回流路)로서 기능하는 구성으로 이루어져 있는 것을 특징으로 하고 있다.MEANS TO SOLVE THE PROBLEM In order to solve the said subject, the invention of Claim 1 is assembled on the gas flow path, and has the exterior which has an opening in the inflow side and the outflow side of the said gas, and is mounted in the exterior, A particulate-removing device comprising a filter for trapping or capturing and burning and removing particulates in the gas, wherein the filter constitutes an inner tube, and a gap between the inner tube and the outer tube is a pressure in the inner tube. It is characterized by consisting of the structure which functions as an emergency bypass flow path of the said gas at this time of rapid increase.

또한, 제 2항에 기재된 발명은, 제 1항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관에는, 상기 내관 내의 압력이 급격하게 증대할 때, 비상시 우회유로로 상기 배출가스를 흘리는 안전밸브가 마련되어 있는 것을 특징으로 하고 있다.The invention according to claim 2 relates to the microparticle removal device according to claim 1, wherein the inner pipe is provided with a safety valve for flowing the exhaust gas in an emergency bypass passage when the pressure in the inner pipe rapidly increases. It is characterized by that.

또한, 제 3항에 기재된 발명은, 제 1항에 기재된 미립자 제거 장치에 관한 것으로, 상기 외관의 측면에는, 상기 필터를 부착 또는 떼어내기 위한 덮개가 있는 착탈용 개구부가 마련되어 있는 것을 특징으로 하고 있다.Moreover, the invention of Claim 3 is related with the microparticle removal apparatus of Claim 1, The side surface of the said external side is provided with the opening-and-closing opening part with the cover for attaching or detaching the said filter. .

제 4항에 기재된 발명은, 가스의 유로상에 조립되고, 해당 가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 유입된 상기 가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 복수의 필터를 구비하여 이루어지는 미립자 제거 장치에 관한 것으로, 상기 복수의 필터는, 상기 가스의 흐름에 따라, 서로 접속되고, 또한, 상기 가스의 유입구관과 유출구관과도 조합되어, 유입측과 유출측을 제외하면, 밀봉 구조의 내관을 구성하고 있는 것을 특징으로 하고 있다.The invention as set forth in claim 4, which is assembled on a gas flow path and has an opening on the inflow side and the outflow side of the gas, and traps or traps the particulates in the gas that are stored and mounted in the exterior. A fine particle removal device comprising a plurality of filters for combustion removal, wherein the plurality of filters are connected to each other according to the flow of the gas, and are also combined with the inlet pipe and the outlet pipe of the gas. Except the inflow side and the outflow side, the inner tube of the sealing structure is comprised. It is characterized by the above-mentioned.

또한, 제 5항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 상기 복수의 필터 상호의 사이, 최상류측에 배치된 상기 필터와 상기 유입구관과의 사이, 및 최하류측에 배치된 상기 필터와 상기 유출구관과의 사이에는, 개스킷이 삽입되어, 밀봉 구조의 내관이 구성되어 있는 것을 특징으로 하고 있다.Moreover, the invention of Claim 5 is related with the microparticle removal apparatus of Claim 4, Comprising: The said filter arrange | positioned at the most upstream side between the said some filter mutually, and between the said inlet port, and the most downstream side, A gasket is inserted between the arranged filter and the outlet pipe, so that an inner tube of a sealed structure is formed.

또한, 제 6항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관에는, 상기 복수의 필터 상호를 접속하기 위한 개스킷이 있는 조인트관이 부가되어 있는 것을 특징으로 하고 있다.Moreover, the invention of Claim 6 is related with the microparticle removal apparatus of Claim 4, The said inner pipe | tube is characterized by the addition of the joint pipe | tube with a gasket for connecting said several filter.

또한, 제 7항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 상기 외관의 측면에는, 상기 각 필터를 부착 또는 떼어내기 위한 덮개가 있는 착탈용 개구부가 마련되어 있는 것을 특징으로 하고 있다.Moreover, the invention of Claim 7 is related with the microparticle removal apparatus of Claim 4, Comprising: The opening-and-closing opening part with a cover for attaching or detaching said each filter is provided in the external side surface. have.

제 8항에 기재된 발명은, 제 7항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관을 조립할 때에는, 상기 착탈용 개구부의 덮개부를 열고, 해당 착탈용 개구부로부터, 상기 각 필터를 삽입하여, 상기 내관을 조립하는 한편, 상기 내관을 분해할 때에는, 상기 각 필터를 상기 착탈용 개구부로부터 취출하는 착탈 수단이 마련되어 있는 것을 특징으로 하고 있다.The invention according to claim 8 relates to the microparticle removal device according to claim 7, wherein, when assembling the inner tube, the lid part of the detachable opening is opened, and the respective filters are inserted from the detachable opening. While disassembling the inner tube, detachment means for extracting the respective filters from the opening and closing portion is provided.

또한, 제 9항에 기재된 발명은, 제 8항에 기재된 미립자 제거 장치에 관한 것으로, 상기 착탈 수단이, 단수 또는 복수의 장 볼트를 갖고 이루어지는 것을 특징으로 하고 있다.Moreover, the invention of Claim 9 is related with the microparticle removal apparatus of Claim 8, Comprising: The said detachable means has single or multiple long bolt, It is characterized by the above-mentioned.

또한, 제 10항에 기재된 발명은, 제 8항에 기재된 미립자 제거 장치에 관한 것으로, 상기 착탈 수단이, 단수 또는 복수의 장 볼트와 더블 너트를 갖고 이루어지는 것을 특징으로 하고 있다.Moreover, the invention of Claim 10 is related with the microparticle removal apparatus of Claim 8, Comprising: The said detachable means has single or multiple long bolt and double nut, It is characterized by the above-mentioned.

제 11항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 유출측 또는 유입측의 상기 내관과 상기 외관과의 축방향 간극에는, 상기 내관을 상기 외관에 고정함과 함께, 열팽창을 흡수하기 위한 판스프링 부재가 마련되어 있는 것을 특징으로 하고 있다.The invention according to claim 11 relates to the fine particle removing device according to claim 4, wherein the inner tube is fixed to the outer surface and thermally expanded in an axial gap between the inner tube on the outflow side or the inflow side and the outer surface. The leaf | plate spring member for absorbing this is provided, It is characterized by the above-mentioned.

또한, 제 12항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관을 조립할 때에는, 상기 착탈용 개구부의 덮개부를 열고, 해당 착탈용 개구부로부터, 상기 각 필터를 삽입하여, 상기 내관을 조립하는 한편, 상기 내관을 분해할 때에는, 상기 각 필터를 상기 착탈용 개구부로부터 취출하기 위한, 단수 또는 복수의 장 볼트를 갖는 착탈 수단이 마련되고, 상기 외관의 유입측 단면 또는 유출측 단면에 상기 착탈 수단의 상기 장 볼트가 삽통되어 있고, 또한, 유출측 또는 유입측의 상기 내관과 상기 외관과의 축방향 간극에, 열팽창을 흡수하기 위한 판스프링 부재가 마련되어 있고, 상기 장 볼트를 체결하면, 상기 판스프링 부재가 압박 변형함으로써, 상기 내관이 상기 외관에 고정되는 구성으로 이루어져 있는 것을 특징으로 하고 있다.Moreover, the invention of Claim 12 is related with the fine particle removal apparatus of Claim 4, When assembling the said inner pipe | tube, the cover part of the said opening-and-closing opening part is opened, and each said filter is inserted from the said opening-and-closing opening part, While assembling the inner tube, when disassembling the inner tube, a detachment means having a single or a plurality of long bolts is provided for taking out the respective filters from the detachable opening portion, and an inflow side end surface or an outflow side of the appearance is provided. The long bolt of the attachment / detachment means is inserted into the end face, and a leaf spring member for absorbing thermal expansion is provided in the axial gap between the inner tube on the outflow side or the inflow side and the outer surface. When fastened, the leaf spring member is deformed by compression, characterized in that the inner tube is configured to be fixed to the external appearance The.

또한, 제 13항에 기재된 발명은, 제 12항에 기재된 미립자 제거 장치에 관한 것으로, 상기 판스프링 부재가, 상기 유입구관 또는 유출구관을 삽통시키는 개구부가 중앙부에 마련되어 있는 접시 스프링으로 이루어지는 것을 특징으로 하고 있다.The invention according to claim 13 relates to the fine particle removing device according to claim 12, wherein the leaf spring member comprises a plate spring having an opening portion through which the inlet pipe or the outlet pipe is inserted. Doing.

또한, 제 14항에 기재된 발명은, 제 12항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관과 외관과의 간극이, 상기 내관 내의 압력이 급격하게 증대할 때의, 상기 배출가스의 비상시 우회유로로서 기능하는 구성으로 이루어져 있는 것을 특징으로 하고 있다.The invention according to claim 14 relates to the microparticle removal device according to claim 12, wherein the gap between the inner tube and the outer tube is an emergency bypass flow path of the exhaust gas when the pressure in the inner tube suddenly increases. It is characterized by consisting of a function to function as.

또한, 제 15항에 기재된 발명은, 제 14항에 기재된 미립자 제거 장치에 관한 것으로, 상기 내관에는, 상기 내관 내의 압력이 급격하게 증대할 때, 비상시 우회유로로 상기 배출가스를 흘리는 안전밸브가 마련되어 있는 것을 특징으로 하고 있다.The invention according to claim 15 relates to the fine particle removing device according to claim 14, wherein the inner pipe is provided with a safety valve for flowing the exhaust gas in an emergency bypass passage when the pressure in the inner pipe rapidly increases. It is characterized by that.

제 16항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 상기 필터의 눈막힘을 알리는 눈막힘 센서가 부가되어 있는 것을 특징으로 하고 있다.The invention according to claim 16 relates to the fine particle removing device according to claim 4, wherein a clogging sensor for informing clogging of the filter is added.

또한, 제 17항에 기재된 발명은, 제 1항에 기재된 미립자 제거 장치에 관한 것으로, 디젤 엔진의 배출 경로상에 조립되고, 디젤 배출가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 상기 디젤 배출가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 필터를 구비하여 이루어지는 것을 특징으로 하고 있다.The invention according to claim 17 relates to the particle removal device according to claim 1, which is assembled on a discharge path of a diesel engine and has an opening on the inflow side and the outflow side of the diesel exhaust gas, and the appearance. And a filter for accommodating or trapping and trapping particulates in the diesel exhaust gas.

또한, 제 18항에 기재된 발명은, 제 4항에 기재된 미립자 제거 장치에 관한 것으로, 디젤 엔진의 배출 경로상에 조립되고, 디젤 배출가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 상기 디젤 배출가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 복수의 필터를 구비하여 이루어지는 것을 특징으로 하고 있다.The invention according to claim 18 relates to the fine particle removing device according to claim 4, which is assembled on a discharge path of a diesel engine and has an opening on the inflow side and the outflow side of the diesel exhaust gas, and the appearance. And a plurality of filters for accommodating or trapping particulates in the diesel exhaust gas for combustion elimination.

또한, 제 19항에 기재된 발명은, 디젤차에 관한 것으로, 제 17항에 기재된 상기 미립자 제거 장치를 구비하여 이루어지는 것을 특징으로 한다.Moreover, the invention of Claim 19 relates to a diesel vehicle, It is characterized by including the said microparticle removal apparatus of Claim 17. It is characterized by the above-mentioned.

또한, 제 20항에 기재된 발명은, 디젤차에 관한 것으로, 제 18항에 기재된 상기 미립자 제거 장치를 구비하여 이루어지는 것을 특징으로 한다.The invention according to claim 20 relates to a diesel vehicle, and is characterized by comprising the above-described fine particle removing device according to claim 18.

발명을 실시하기 위한 최선의 형태Best Mode for Carrying Out the Invention

눈막힘이 진행한 필터를, 저비용이면서 용이하게 재생한다는 목적을, 외관과, 필터 등에 의해 구성되는 내관과의 이중관 구조로 하고, 내관인 필터를 착탈하기 위한 덮개가 있는 착탈용 개구부를 상기 외관에 마련함으로써 실현하였다. 외관으로부터 취출된 필터는, 재생로(再生爐) 내에서, 미연 입자가 연소되어, 재생된다.The purpose of regenerating the filter which has been clogged at a low cost and easily is to have a double pipe structure with the outer tube and the inner tube constituted by the filter and the like, and a detachable opening with a lid for attaching and detaching the filter as the inner tube is provided in the outer shell. It was realized by provision. In the filter taken out from the external appearance, unburned particles are burned and regenerated in a regeneration furnace.

[실시예 1]Example 1

이하, 도면을 참조하여, 본 발명의 실시의 형태에 관해 설명한다. 설명은, 실시예를 이용하여 구체적으로 행한다.EMBODIMENT OF THE INVENTION Hereinafter, embodiment of this invention is described with reference to drawings. A description is concretely made using an Example.

도 1은, 본 발명의 한 실시예인 디젤 미립자 제거 장치의 개략 구성을 도시한 모식 단면도이다.1: is a schematic cross section which shows schematic structure of the diesel particulate removal apparatus which is one Example of this invention.

이 예의 디젤 미립자 제거 장치(1)는, 디젤차에 탑재되고, 도 1에 도시한 바와 같이, 디젤 엔진(1)의 배출 경로(2)에 접속되고, 디젤 배출가스(3)의 유입측과 유출측에 개구를 갖는 외관(4)과, 해당 외관(4)에 수납장착되고, 상기 디젤 배출가스(3)중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 복수(이 예에서는 2개)의 필터 유닛(5, 5)을 구비하여 이루어짐과 함께, 상기 복수의 필터 유닛(5, 5)은, 상기 디젤 배출가스(3)의 흐름에 따라, 서로 접속되고, 또한, 상기 디젤 배출가스(3)의 유입구관(6)과 유출구관(7)과도 조합되어, 유입측과 유출측을 제외하면, 밀봉 구조의 내관(8)이 구성되고, 전체로서 이중관 구조로 되어 있다.The diesel particulate removal device 1 of this example is mounted in a diesel car, and is connected to the discharge path 2 of the diesel engine 1, as shown in FIG. 1, and the inflow side and the outflow side of the diesel exhaust gas 3 are discharged. A plurality of filter units (two in this example) for housing 4 having an opening on the side and housing and mounting in the exterior 4 to trap or trap particulates in the diesel exhaust gas 3 for combustion. (5, 5), the plurality of filter units (5, 5) are connected to each other in accordance with the flow of the diesel exhaust gas (3), and the diesel exhaust gas (3) In combination with the inlet pipe 6 and the outlet pipe 7, the inner tube 8 of the sealing structure is formed except for the inlet side and the outlet side, and has a double tube structure as a whole.

도 2는, 동 디젤 미립자 제거 장치(1)의 내부 구성을 분해하여 도시한 분해도이다. FIG. 2 is an exploded view showing the internal structure of the diesel particulate removal device 1 in an exploded manner.

동 도면에 도시한 바와 같이, 전단과 후단 합쳐서 2개의 원통형 PM(particulate material ; 흑연 미립자 제거) 필터 유닛(5, 5)과, 이들의 필터 유닛(5, 5)을 접합하는 개스킷이 있는 조인트관(9)과, 유입구관(6)과, 유출구관(7)이, 볼트 너트 구조를 갖는 착탈 수단(12)에 의해 체결 고정되고, 기밀 구조의 내관(8)이 구성되어 있다. 상기 유입구관(6)에는, 내관(8)의 앞 덮개부(8B)가 용착(溶着)되어 있고, 상기 유출구관(7)에는, 내관(8)의 뒷 덮개부(8C)가 용착되어 있다. 상류측에 배치된 필터 유닛(5)과 앞 덮개부(8B)(유입구관(6))와의 사이, 하류측에 배치된 필터 유닛(5)과 뒷 덮개부(8C)와의 사이(유출구관(7))에도, 도시하지 않은 고리형상의 개스킷이 삽입되어, 밀봉 구조가 확보되어 있다. 이들의 개스킷은, 고리형상의 금속판의 양면이, 카본 입자로 피복되어 구성되어 있다.As shown in the figure, a joint pipe having a gasket for joining the two cylindrical PM (particulate material) filter units 5 and 5 and the filter units 5 and 5 at the front and rear ends thereof. (9), the inlet pipe 6, and the outlet pipe 7 are fastened and fixed by the detachable means 12 which has a bolt nut structure, and the inner pipe 8 of an airtight structure is comprised. The front cover portion 8B of the inner tube 8 is welded to the inlet pipe 6, and the rear cover portion 8C of the inner tube 8 is welded to the outlet pipe 7. . Between the filter unit 5 arrange | positioned upstream and the front cover part 8B (inlet pipe 6), and between the filter unit 5 and the back cover part 8C arrange | positioned downstream (outlet pipe ( Also in 7)), an annular gasket (not shown) is inserted to secure a sealing structure. In these gaskets, both surfaces of the annular metal plate are covered with carbon particles.

각 필터 유닛(5)은, 단척의 내부 실린더부(5A)와 해당 내부 실린더부(5A)에 축심(軸心)을 공통으로 하여 수납된 롤 형상의 필터부(5B)와, 십자형상의 필터 받침(5C), 각각 축심에 따라 마련된 3장 구성 또는 4장 구성의 날개(5D)로 개략 구성되어 있다. 3장 구성 또는 4장 구성의 날개(5D)는, 후술하는 바와 같이, 내관(8)의 외주면과 외관(4)의 내주면과의 사이의 단면(斷面) 고리띠(輪帶)형상의 간극(비상시 우회유로(K))을 확보하기 위해 기여하는 것이다.Each filter unit 5 has a roll-shaped filter portion 5B and a cross-shaped filter support which are housed in common with the short inner cylinder 5A and the inner cylinder 5A. 5C is roughly comprised by the blade 5D of 3 pieces structure or 4 pieces structure provided along the axial center, respectively. The wing | blade 5D of a 3 piece structure or 4 piece structure is a cross-sectional annular band gap between the outer peripheral surface of the inner tube 8, and the inner peripheral surface of the exterior 4, as mentioned later. It contributes to securing the bypass Euro in case of emergency.

또한, 앞 덮개부(8B)에는, 유입구관(6) 외에도, 후술하는 바와 같이, 접시 스프링 받침(20)과, 바이패스 밸브(안전밸브)(15)가, 부착되어 있다.In addition to the inlet pipe 6, the front cover portion 8B is provided with a disc spring support 20 and a bypass valve (safety valve) 15 as described later.

외관(4)은, 양면 개구이며 장척의 외부 실린더부(4A)와, 앞 덮개부(4B)와 원판형상의 뒷 덮개부(4C)로 개략 구성되고, 상기 앞 덮개부(4B)에는, 내관(8)의 유입구관(6)을 삽통시키는 개구가 마련되어 있다. 또한, 상기 뒷 덮개부(4C)에는, 내관(8)의 유출구관(7)을 삽통시키는 개구가 마련되어 있다. 또한, 외관(4)의 둘레 측면에는, 도 3 및 도 4에 도시한 바와 같이, 상기 각 필터 유닛(5) 등을 부착 또는 떼어내기 위한 옆 덮개(10)가 있는 착탈용 개구부(11)가 마련되어 있다.The external appearance 4 is a double-sided opening, and is roughly comprised by the long outer cylinder part 4A, the front cover part 4B, and the disk shaped back cover part 4C, The inner cover part 4B has an inner tube An opening through which the inlet pipe 6 of (8) is inserted is provided. The rear lid portion 4C is provided with an opening through which the outlet port 7 of the inner tube 8 is inserted. In addition, on the circumferential side surface of the external appearance 4, as shown in FIG. 3 and FIG. 4, the opening-and-closing opening 11 with the side cover 10 for attaching or detaching each said filter unit 5 etc. is provided. It is prepared.

상기 뒷 덮개부(4C)에는, 내관(8)과, 해당 내관(8)을 수납하는 외관(13)을 착탈 자유롭게 접합하는 착탈 수단(12)이 마련되어 있다. 이 착탈 수단(12)은, 도 4, 도 5 및 도 6에 도시한 바와 같이, 단수 또는 복수(이 예에서는 복수)의 장 볼트(13A, 13A, …)와 너트(알맞게는, 더블 너트)(13B, 13B, …)로 이루어져 있다. 내관(8)의 유출구관(7)의 옆둘레면(側周面)에는, 상기 장 볼트(13A, 13A, …)의 가압력을 받아 내기 위한 힘 받침판(13C)이 끼워맞추어져 용착되어 있다.4 C of said back cover parts are provided with the detachable means 12 which attaches and detaches the inner tube 8 and the exterior 13 which accommodates the said inner tube 8 freely. As shown in FIG. 4, FIG. 5, and FIG. 6, this attachment / detachment means 12 has the long bolt 13A, 13A, ... and the nut (preferably a double nut) of single or plural (plural in this example). (13B, 13B, ...). On the side circumferential surface of the outlet pipe 7 of the inner tube 8, 13C of force support plates for receiving the pressing force of the said long bolt 13A, 13A, ... are fitted and welded.

유입측에 있어서의 내관(8)과 외관(4)과의 축방향 간극, 즉, 내관(8)의 앞 덮개부(8B)와 외관(4)의 앞 덮개부(4B)와의 축방향 간극에는, 도 6에 도시한 바와 같이, 접시 스프링 받침(20)을 통하여, 내관(8)을 외관(4)에 꽉 밀어서 고정함과 함께, 열팽창을 흡수하기 위한, 판스프링 부재로 이루어지는 접시 스프링(14)이 마련되어 있다. 이 접시 스프링(14)의 중앙부에는, 내관(4)의 유입구관(6)을 삽통시키기 위한 개구부가 마련되어 있다.In the axial gap between the inner tube 8 and the outer tube 4 on the inflow side, that is, the axial gap between the front lid portion 8B of the inner tube 8 and the front lid portion 4B of the outer tube 4. As shown in FIG. 6, a plate spring 14 made of a leaf spring member for firmly pushing and fixing the inner tube 8 to the outer surface 4 through the plate spring bearing 20 to absorb thermal expansion. ) Is provided. In the center portion of the disc spring 14, an opening for inserting the inlet pipe 6 of the inner tube 4 is provided.

이 예의 구성에서는, 디젤 엔진의 운전시, 어떠한 이유로, 내관(8)의 배출가스(3)의 압력이 급격하게 증대할 때, 내관(8)의 외주면과 외관(4)의 내주면과의 사이의 단면 고리띠형상의 간극이, 예를 들면 산소 플래시 등의 폭발적 연소를 미연에 회피하기 위한 비상시 우회유로(K)로서 작용하는 구성으로 되어 있다(도 1 및 도 6). 이 때문에, 내관(8)에는, 내관(8) 내의 압력이 급격하게 증대하면, 비상시 우회유로(K)로 상기 배출가스를 흘리는 바이패스 밸브(안전밸브)(15)가 마련되어 있다(도 1).In the configuration of this example, when the diesel engine is operated, for some reason, when the pressure of the exhaust gas 3 of the inner tube 8 rapidly increases, between the outer circumferential surface of the inner tube 8 and the inner circumferential surface of the outer appearance 4. The cross-sectional annular gap has a configuration that acts as an emergency bypass flow path K for avoiding explosive combustion such as oxygen flash, for example (FIGS. 1 and 6). For this reason, the inner pipe 8 is provided with a bypass valve (safety valve) 15 through which the exhaust gas flows in the emergency bypass flow path K when the pressure in the inner pipe 8 rapidly increases (FIG. 1). .

바이패스 밸브(15)에서는, 평상시는, 압축 코일 스프링의 스프링력에 의해, 밸브판이 밸브를 막고 있지만, 이상시, 내관(8) 내의 배기압이 소정의 임계치 압력을 초과하면, 내관(8) 내의 배기압에 의해, 밸브판이 후퇴되어, 밸브 개구부가 열리고, 그곳으로부터, 내관(8) 내의 배출가스가, 내관(8)의 외주면과 외관(4)의 내주면과의 사이의 단면 고리띠형상의 간극(비상시 우회유로(K))으로 유입되어, 관 밖으로 배출되는 구성으로 되어 있다.In the bypass valve 15, normally, the valve plate is blocking the valve by the spring force of the compression coil spring. However, when the exhaust pressure in the inner tube 8 exceeds the predetermined threshold pressure in the abnormality, the inner tube 8 The valve plate is retracted by the exhaust pressure inside, and the valve opening is opened. From there, the exhaust gas in the inner tube 8 is formed in a cross-sectional annular band between the outer circumferential surface of the inner tube 8 and the inner circumferential surface of the outer appearance 4. It flows into the gap (by-pass flow path K in case of emergency) and is discharged out of the pipe.

또한, 외관(4)의 뒷 덮개부(4C)에는, 볼트 삽통 구멍 외에도, 비상시 배출구가 천공되어 있고, 비상시 우회유로(K)를 경유하는 배출가스(3)의 출구로 되어 있다. 또한, 안전을 위해, 필터 유닛(5, 5)의 눈막힘을 알리는 압력 센서(눈막힘 센서)(16)가 상류측과 하류측에 마련되어 있고, 장치중 중앙부에는, 온도 센서도 마련되어 있다. 전단(前段)의 필터 유닛(5)의 상류측에는, 유입구관(6)으로부터 고속으로 도입되는 디젤 배출가스(3)를 감속시키고, 또한, 필터 유닛(5) 내로 균등하게 분산시키기 위해, 충돌판(17)이 마련되어 있다.In addition to the bolt insertion hole, an emergency discharge port is drilled in the rear lid portion 4C of the exterior 4 and serves as an outlet of the discharge gas 3 via the emergency bypass flow path K. Moreover, for safety, the pressure sensor (clogging sensor) 16 which informs the clogging of the filter units 5 and 5 is provided in the upstream and downstream, and the temperature sensor is also provided in the center part of the apparatus. On the upstream side of the front filter unit 5, the impingement plate in order to slow down the diesel exhaust gas 3 introduced at high speed from the inlet pipe 6 and to disperse it evenly into the filter unit 5. (17) is provided.

다음에, 도 1, 도 8 내지 도 10을 참조하여, 필터 유닛(5)의 코어 부분인 필터부(5B)에 관해 설명한다.Next, the filter part 5B which is a core part of the filter unit 5 is demonstrated with reference to FIG. 1, FIG.

필터부(5B)는, 도 1에 도시한 바와 같이, 상류측에 마련된 금속 메시에 담지된 백금계의 산화 촉매(18)와 금속 필터(19)로 개략 구성되어 있다.As shown in FIG. 1, the filter part 5B is comprised by the platinum-type oxidation catalyst 18 and the metal filter 19 supported by the metal mesh provided in the upstream.

도 8은, 이 예의 장치를 구성하는 필터 유닛에 조립된 금속 필터(19)의 구성을 모식적으로 도시한 일부 확대 사시도이다.8 is a partially enlarged perspective view schematically showing the configuration of the metal filter 19 assembled in the filter unit constituting the apparatus of this example.

이 예의 금속 필터는, 도 8에 도시한 바와 같이, 연부(緣部)에 유면(有面) 돌기(101)을 갖는 다수의 관통구멍(102)이 천공되고, 또한, 정현파의 기복을 반복하는 금속판을 다층 소용돌이 형상으로 말아 올린 파형(波型) 롤 형상의 금속 다공 체(103)로 이루어지고, 이 금속 다공체(103)의 층간 간극에 디젤 배출가스를 통과시키고, 해당 디젤 배출가스에 포함된 흑연 미립자를 포착하여 제거하기 위한 필터이고, 상기 관통구멍(102)이, 상기 열(列)형상의 기복을 구성하는 산부(M) 및 곡부(V)에 마련되어 있다. 그리고, 유면 돌기(101)는, 열(列) 형상 오목부(105)측으로 돌출하도록 마련되어 있다.In the metal filter of this example, as shown in Fig. 8, a plurality of through holes 102 having oil surface protrusions 101 are drilled in the edge portion, and the sine wave is repeatedly repeated. It consists of the corrugated roll-shaped metal porous body 103 which rolled up the metal plate in multi-layered vortex shape, and let diesel exhaust gas pass through the interlayer clearance of this metal porous body 103, and is contained in the said diesel exhaust gas. It is a filter for capturing and removing graphite fine particles, and the through hole 102 is provided in the peak portion M and the curved portion V constituting the thermal relief. And the oil surface protrusion 101 is provided so that it may protrude toward the columnar recessed part 105 side.

도 9는, 이 예의 장치를 구성하는 필터 유닛에 조립되는 별도종류의 금속 필터의 구성을 모식적으로 도시한 일부 확대 단면도, 또한, 도 10은, 동 금속 필터의 구성을 모식적으로 일부 확대 사시도이다.FIG. 9 is a partially enlarged cross-sectional view schematically showing the configuration of a separate type of metal filter assembled in the filter unit constituting the device of this example, and FIG. 10 is a partially enlarged perspective view schematically showing the structure of the metal filter. to be.

이 별도종류의 금속 필터는, 도 9 및 도 10에 도시한 바와 같이, 정현파의 기복을 반복하는 파형의 금속판(26)과, 이 파형의 금속판(26)에 비하면 거의 평탄하고, 또한, 파형의 금속판(26)의 폭과 개략 같은 폭의 금속 평판(27)이, 상호 겹쳐진 상태로, 다층으로 말아올려서 이루어져 있다. 파형의 금속판(27)은, 연부에 유면 돌기(28)를 갖는 다수의 관통구멍(29)이 천공되고, 또한, 정현파의 기복을 반복하는 금속판(27)을 다층 소용돌이 형상으로 말아 올린 롤 형상의 금속 다공체(30)로 이루어져 있다. 이에 대해, 금속 평판(27)에는, 유면 돌기를 갖지 않는 다수의 관통구멍(31)이 천공되어 있다.As shown in Figs. 9 and 10, this separate type of metal filter is substantially flat compared to the metal plate 26 of the waveform which repeats the sine wave ups and downs, and the waveform of the metal plate 26 of the waveform. The metal flat plate 27 of the same width | variety as the width | variety of the metal plate 26 is rolled up by the multilayer in the state which overlapped with each other. The corrugated metal plate 27 is formed in a roll shape in which a plurality of through-holes 29 having surface projections 28 are formed in the edges thereof, and the metal plate 27 which repeats the sine wave ups and downs is rolled up in a multi-layer vortex. It consists of the metal porous body 30. On the other hand, in the metal flat plate 27, many through-holes 31 which do not have oil surface projections are drilled.

다음에, 이 예의 동작에 관해 설명한다.Next, the operation of this example will be described.

필터 유닛(5, 5)의 장착Mounting of the filter units 5 and 5

우선, 필터 유닛(5, 5)을 외관(4) 내에 장착할 때, 환언하면, 외관(4) 내에 내관(8)을 조립할 때에는, 앞 덮개부(8B)(유입구관(6))와 뒷 덮개부(8C)(유출구관(7))가 미리 외관(4) 내에 장착된 상태에 있어서, 착탈용 개구부(11)의 옆 덮개(10)를 열고, 해당 착탈용 개구부(11)로부터, 각 필터 유닛(5, 5)이나 개스킷이 있는 조인트관(9), 도시하지 않은 별도종류의 개스킷 등을 삽입한다. 다음에, 외관(4)의 뒷 덮개(4C)의 볼트 삽통 구멍에 착탈 수단(12)의 장 볼트(1A)를 삽통하고, 공구를 이용하여, 너트(더블 너트)(13B)를 틀어넣어, 유입측의 내관(8)과 외관(4)과의 축방향 간극에, 사이에 끼워진(介揷) 접시 스프링(14)을 꽉누른다(도 7, 도 11 및 도 12). 장 볼트(13A)를 체결하면, 접시 스프링(14)이 압박 변형되고, 이리하여, 내관(8)이 외관(4)에 가압 고정됨과 함께, 기밀 구조의 내관(8)이 형성된다.First, when the filter units 5 and 5 are mounted in the exterior 4, in other words, when assembling the inner tube 8 in the exterior 4, the front cover 8B (inlet pipe 6) and the rear In a state where the cover portion 8C (outlet pipe 7) is previously mounted in the exterior 4, the side cover 10 of the opening and closing opening 11 is opened, and each of the opening and closing openings 11 is opened. The filter units 5 and 5, the joint pipe 9 with a gasket, and the other type of gasket not shown are inserted. Next, the long bolt 1A of the attachment / detachment means 12 is inserted into the bolt insertion hole of the rear cover 4C of the exterior 4, and the nut (double nut) 13B is screwed in using a tool, A plate spring 14 sandwiched between the inner tube 8 and the outer tube 4 on the inflow side is pressed tightly (FIGS. 7, 11 and 12). When the long bolt 13A is tightened, the disc spring 14 is deformed by pressure, thereby the inner tube 8 is press-fixed to the exterior 4 and an inner tube 8 of an airtight structure is formed.

흑연 미립자 제거 장치의 작용Function of Graphite Particle Removal Device

상기 구성의 흑연 미립자 제거 장치는, 디젤차, 즉, 디젤 엔진의 배기 경로에 조립되어 사용된다. 디젤 엔진의 운전시, 디젤 배출가스가 금속 필터의 층간 간극(4)을 통과할 때, 도 8에 도시한 바와 같이, 유면 돌기(101)가 흐름(F)의 장애물로서, 구체적으로는, 충돌편·감속편으로서, 진로 변경편으로서, 또는 관통구멍 도입편으로서 작용하기 때문에, 배출가스중에 부유하고 있는 미연 흑연 미립자가 유면 돌기(101)나 관통구멍(102) 부근의 금속 필터(19)의 표리면에 포착되기 쉽게 된다. 금속 필터(19)에 포착된 미연 흑연 미립자중, 일부는, 고온도의 해당 금속 필터(19)나 주위 분위기(배출가스(3))에 의해 가열되어 연소하고, 금속 필터(19)로부터 제거되고, 잔여물은, 금속 필터(19)에 부착된 채로 된다. 이 결과, 금속 필터(19)를 통과한 배출가스(3)의 흐름(F)은, 흑연 미립자를 포함하지 않는 정상적인 가스로서 배기되게 된다.The graphite fine particle removal apparatus of the said structure is used by being assembled to the exhaust path of a diesel vehicle, ie, a diesel engine. In operation of the diesel engine, when the diesel exhaust gas passes through the interlayer gap 4 of the metal filter, as shown in FIG. 8, the oil level projection 101 is an obstacle of the flow F, specifically, a collision. As the piece / deceleration piece, it acts as a path change piece or as a through-hole introduction piece, the unburned graphite fine particles suspended in the exhaust gas of the metal filter 19 near the oil surface projection 101 or the through-hole 102. It is easy to be caught on the front and back. Among the unburned graphite fine particles trapped by the metal filter 19, a part of the unburned graphite fine particles is heated and burned by the corresponding metal filter 19 or the ambient atmosphere (exhaust gas 3) at high temperature, and is removed from the metal filter 19. The residue remains attached to the metal filter 19. As a result, the flow F of the exhaust gas 3 passing through the metal filter 19 is exhausted as a normal gas containing no graphite fine particles.

필터 유닛(5, 5)의 분리·재생Separation and regeneration of filter units 5 and 5

필터 유닛(5)(금속 필터(19))이 눈막힘되면, 압력 센서(눈막힘 센서)(16)가, 필터 유닛(5, 5)의 눈막힘을 알려 준다. 이 후, 조작자는, 내관(8)을 분해하여, 눈막힘된 필터 유닛(5, 5)을 취출한다.When the filter unit 5 (metal filter 19) is clogged, the pressure sensor (clogging sensor) 16 reports the clogging of the filter units 5 and 5. Thereafter, the operator disassembles the inner tube 8 and takes out the clogged filter units 5 and 5.

눈막힘된 필터 유닛(5, 5)을 취출할 때에는, 착탈용 개구부(11)의 옆 덮개(10)를 열고, 외관(4)의 뒷 덮개(4C)에 부착되어 있는 착탈 수단(12)의 장 볼트(1A)를, 공구를 이용하여, 헐겁게 한다. 그러면, 접시 스프링(14)이 압박으로부터 개방되고, 내관(8)을 구성하는 각 부분(필터 유닛(5, 5), 개스킷이 있는 조인트관(9), 앞 덮개부(8B)(유입구관(6)), 뒷 덮개부(8C)(유출구관(7))의 결합이 풀려서 분해된다(도 7, 도 11 및 도 12). 그리고, 조작자는, 눈막힘된 필터 유닛(5, 5)을 개방된 착탈용 개구부(11)로부터 취출하고, 전용의 재생로 내에서 소정의 시간 소정의 온도로 가열한다. 이 가열에 의해, 필터 유닛(5, 5)을 눈막힘시킨 미연 입자가 연소되고, 이 결과, 필터 유닛(5, 5)이 재생된다.When taking out the clogged filter units 5 and 5, the side cover 10 of the opening-and-closing opening part 11 is opened, and the attachment / detachment means 12 attached to the back cover 4C of the external appearance 4 is carried out. The long bolt 1A is loosened using a tool. Then, the disc spring 14 is opened from the press, and each part constituting the inner tube 8 (filter units 5 and 5, the joint pipe 9 with a gasket, the front cover 8B) (inlet pipe ( 6)), the rear cover part 8C (outlet pipe 7) is disengaged and disassembled (FIGS. 7, 11 and 12), and the operator removes the clogged filter units 5 and 5. It is taken out from the open and detachable opening part 11, and it heats to predetermined temperature for predetermined time in the exclusive regeneration furnace. By this heating, the unburned particle which clogged the filter units 5 and 5 burns, As a result, the filter units 5 and 5 are regenerated.

또한, 착탈용 개구부(11)로부터 취출하는 것은, 필터 유닛(5, 5)에 한하는 것이 아니라, 필요에 응하여, 개스킷이 있는 조인트관(9)이나 앞 덮개부(8B)(유입구관(6))나 뒷 덮개부(8C)(유출구관(7)) 등을 떼어 내어도 좋고, 또는, 이들을 외관(4) 내에 남겨 두어도 좋다.Moreover, taking out from the opening-and-closing opening part 11 is not limited to the filter unit 5, 5, According to necessity, the joint pipe 9 with a gasket or the front cover part 8B (inlet pipe 6) ), The rear cover part 8C (outflow pipe 7), etc. may be removed, or these may be left in the exterior 4.

필터 유닛(5, 5)의 재장착Refitting the Filter Units (5, 5)

다음에, 필터 유닛(5, 5)을 외관(4) 내에 재장착할 때에는, 재차, 착탈용 개구부(11)의 옆 덮개(10)를 열고, 해당 착탈용 개구부(11)로부터, 각 필터 유닛(5, 5)을 삽입한다. 다음에, 외관(4)의 뒷 덮개(4C)의 볼트 삽통 구멍에 착탈 수단(12)인 장 볼트(1A)를 삽통시키고, 공구를 이용하여, 너트(더블 너트)(13B)를 틀어넣어서, 유입측의 내관(8)과 외관(4)과의 축방향 간극에, 사이에 끼워진 접시 스프링(14)을 꽉누른다(도 7, 도 11 및 도 12). 장 볼트(13A)를 체결하면, 접시 스프링(14)이 압박 변형되고, 이리하여, 내관(8)이 외관(4)에 가압 고정됨과 함께, 기밀 구조의 내관(8)이 재차 형성되어 재장착이 완료된다.Next, when the filter units 5 and 5 are remounted in the exterior 4, the side cover 10 of the opening-and-closing opening 11 is opened again, and each filter unit is opened from the said opening-and-closing opening 11. Insert (5, 5). Next, the long bolt 1A, which is the attaching and detaching means 12, is inserted into the bolt insertion hole of the rear cover 4C of the exterior 4, and the nut (double nut) 13B is inserted by using a tool. The plate spring 14 sandwiched between the inner tube 8 and the outer tube 4 on the inflow side is pressed tightly (FIGS. 7, 11 and 12). When the long bolt 13A is tightened, the disc spring 14 is deformed and thus, the inner tube 8 is press-fixed to the outer tube 4, and the inner tube 8 of the airtight structure is formed again and remounted. Is complete.

안전 장치의 작용The function of the safety device

디젤 엔진의 운전시, 어떠한 이유로, 내관(8)의 배출가스(3)의 압력이 급격하게 증대한 때, 바이패스 밸브(안전밸브)(15)가 열린다. 이 결과, 고압 상태의 배출가스(3)가, 개방된 바이패스 밸브(안전밸브)(15)를 통하여, 내관(8)의 외주면과 외관(4)의 내주면과의 사이의 비상시 우회유로(K)를 경유하여, 외관(4)의 뒷 덮개부(4C)에 천공된 비상시 배출구로부터, 외부 공간으로 배출된다(도 1 및 도 6). 이리하여, 산소 플래시 등의 폭발적 연소에 의한 위험이나 불유쾌함이 미연에 방지된다.During operation of the diesel engine, the bypass valve (safety valve) 15 opens when the pressure of the exhaust gas 3 of the inner tube 8 suddenly increases for some reason. As a result, the high-pressure discharge gas 3 passes through the open bypass valve (safety valve) 15 in the emergency bypass flow path K between the outer circumferential surface of the inner tube 8 and the inner circumferential surface of the outer appearance 4. ) Is discharged to the external space from the emergency discharge port drilled in the rear lid portion 4C of the exterior 4 via (). In this way, risks and inconveniences caused by explosive combustion such as oxygen flash are prevented.

이상, 본 발명의 실시예를 도면에 의해 상세히 기술하여 왔지만, 구체적인 구성은 이 실시예에 한정되는 것이 아니고, 본 발명의 요지를 일탈하지 않는 범위의 설계의 변경 등이 있어도 본 발명에 포함된다. 예를 들면, 상술한 실시예에서는, 배출가스의 유출측에, 내관(8)과 외관(13)을 착탈 자유롭게 접합하기 위한 착탈 수단(12)을 마련하도록 하였지만, 이 대신에, 배출가스의 유입측에 착탈 수단(12)을 마련하도록 하여도 좋다. 착탈 수단은, 장 볼트(13A, 13A, …)와 너트(더블 너트)(13B, 13B, …)에 한하지 않는다.As mentioned above, although the Example of this invention was described in detail by drawing, a specific structure is not limited to this Example, Even if there exists a design change etc. of the range which does not deviate from the summary of this invention, it is contained in this invention. For example, in the above-described embodiment, the detachable means 12 for detachably joining the inner tube 8 and the exterior 13 is detachably provided on the outflow side of the exhaust gas, but instead of the inflow of the exhaust gas, The detachable means 12 may be provided on the side. The detachable means is not limited to the long bolts 13A, 13A, ... and the nut (double nut) 13B, 13B, ....

또한, 상술한 실시예에서는, 내관(8)의 앞 덮개부(8B)와 외관(4)의 앞 덮개부(4B)와의 축방향 간극에 판스프링 부재(접시 스프링(14))를 마련하도록 하였지만, 이 대신에, 내관(8)의 뒷 덮개부(8C)와 외관(4)의 뒷 덮개부(4C)와의 축방향 간극에 판스프링 부재를 마련하도록 하여도 좋다. 판스프링 부재는, 접시 스프링에 한하지 않는다.In addition, in the above-mentioned embodiment, although the leaf | plate spring member (plate spring 14) is provided in the axial clearance gap between the front cover part 8B of the inner pipe | tube 8, and the front cover part 4B of the outer appearance 4, Alternatively, the leaf spring member may be provided in the axial gap between the rear lid portion 8C of the inner tube 8 and the rear lid portion 4C of the outer casing 4. The leaf spring member is not limited to the disc spring.

산업상의 이용 가능성Industrial availability

본 발명의 미립자 제거 장치는, 디젤차에 한하지 않고, 모든 내연 기관에 적용할 수 있다. 예를 들면, 비상용 발전기, 자가용 발전기, 농기구 등에서 이용되는 내연 기관에도 적용할 수 있다. 또한, 디젤 가스의 배출 경로로 한정하는 것이 아니고, 이종(異種) 가스의 유로상에 조립하도록 하여도 유익하다.The fine particle removal device of this invention is applicable not only to a diesel car but to all internal combustion engines. For example, the present invention can be applied to an internal combustion engine used in an emergency generator, a private generator, farm equipment, or the like. In addition, the present invention is not limited to the discharge path of the diesel gas, but it is advantageous to be assembled on the flow path of the heterogeneous gas.

이상 설명한 바와 같이, 본 발명의 구성에 의하면, 눈막힘이 진행한 필터를, 용이하게 또한 염가의 비용으로, 재생할 수 있다. 또한, 어떠한 원인에 의한 디젤 미립자의 폭발적 연소를 방지할 수 있고, 예를 들어, 폭발적 연소가 생겼다 하더라도, 이에 기인한 장치의 소손을 막을 수 있다.As described above, according to the configuration of the present invention, it is possible to regenerate the filter in which clogging has advanced easily and at low cost. In addition, it is possible to prevent the explosive combustion of diesel particulates due to any cause, for example, even if an explosive combustion occurs, it is possible to prevent the burnout of the device due to this.

도 1은 본 발명의 한 실시예인 디젤 미립자 제거 장치의 개략 구성을 도시한 모식 단면도.BRIEF DESCRIPTION OF THE DRAWINGS The schematic cross section which shows schematic structure of the diesel particulate removal apparatus which is one Example of this invention.

도 2는 동 디젤 미립자 제거 장치를 분해하여 도시한 분해도.FIG. 2 is an exploded view illustrating the diesel particulate removal device.

도 3은 동 디젤 미립자 제거 장치의 외관을 도시한 평면도.3 is a plan view showing an appearance of the diesel particulate removal device.

도 4는 동 디젤 미립자 제거 장치에 있어서, 필터 유닛을 장착하는 양상을 도시한 도면.4 is a view showing an aspect of mounting a filter unit in the diesel particulate removal device.

도 5는 동 디젤 미립자 제거 장치의 구성 요소(착탈 수단)를 도시한 사시도.5 is a perspective view showing a component (removable means) of the diesel particulate removal device.

도 6은 동 디젤 미립자 제거 장치의 전체적 기계 구성을 도시한 파단적 단면도.Fig. 6 is a cross sectional view showing an overall mechanical configuration of the diesel particulate removal device.

도 7은 동 디젤 미립자 제거 장치에 있어서, 필터 유닛을 장착하는 양상을 나타낸 사진.7 is a photograph showing an aspect of mounting a filter unit in the diesel particulate removal device.

도 8은 동 장치를 구성하는 필터 유닛에 조립된 금속 필터의 구성을 개략 도시한 일부 확대 사시도.8 is a partially enlarged perspective view schematically showing the configuration of a metal filter assembled to a filter unit constituting the device.

도 9는 동 장치를 구성하는 필터 유닛에 조립된 별도종류의 금속 필터의 구성을 모식적으로 도시한 일부 확대 단면도.9 is a partially enlarged cross-sectional view schematically showing the configuration of a metal filter of a separate type assembled in a filter unit constituting the device.

도 10은 동 별도종류의 금속 필터의 구성을 개략 도시한 일부 확대 사시도.Fig. 10 is a partially enlarged perspective view schematically showing the configuration of the metal filter of the same kind.

도 11은 동 디젤 미립자 제거 장치에 있어서, 필터 유닛을 탈착하는 양상을 나타낸 사진.11 is a photograph showing an aspect of detaching a filter unit in the diesel particulate removal device.

도 12는 동 디젤 미립자 제거 장치에 있어서, 필터 유닛을 탈착하는 양상을 나타낸 사진.12 is a photograph showing an aspect of detaching a filter unit in the diesel particulate removal device.

♠도면의 주요 부분에 대한 부호의 설명♠♠ Explanation of the symbols for the main parts of the drawings.

1 : 디젤 엔진1: diesel engine

2 : 배출 경로2: discharge path

3 : 디젤 배출가스3: diesel exhaust gas

4 : 외관4: appearance

4A : 외부 실린더부4A: outer cylinder

4B : 외관의 앞 덮개부4B: front cover of exterior

4C : 외관의 뒷 덮개부4C: rear cover

5 : 필터 유닛(필터)5: filter unit (filter)

5A : 내부 실린더부(필터)5A: Inner cylinder part (filter)

5B : 필터부(필터)5B: Filter part (filter)

6 : 유입구관6: inlet pipe

7 : 유출구관7: outlet pipe

8 : 내관8: inner tube

8B : 내관의 앞 덮개부8B: front cover of inner tube

8C : 내관의 뒷 덮개부8C: Rear cover of inner tube

9 : 개스킷이 있는 조인트관(개스킷)9: joint pipe with gasket (gasket)

10 : 착탈용 개구부의 덮개10: cover of opening and detaching opening

11 : 착탈용 개구부11: opening and closing opening

12 : 착탈 수단12: detachment means

13A : 장 볼트13A: Long Bolt

13B : 너트(더블 너트)13B: Nut (Double Nut)

13C : 힘 받침판13C: Power Support Plate

14 : 접시 스프링(판스프링 부재)14: disc spring (plate spring member)

K : 비상시 우회유로K: emergency bypass

15 : 바이패스 밸브(안전밸브)15: bypass valve (safety valve)

16 : 압력 센서(눈막힘 센서)16 pressure sensor (clogging sensor)

20 : 접시 스프링 받침20: plate spring stand

Claims (20)

가스의 유로상에 조립되고, 해당 가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 유입된 상기 가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 필터를 구비하여 이루어지는 미립자 제거 장치로서,An external body having an opening on the inflow side and the outflow side of the gas, and mounted on the exterior, and having a filter for trapping or capturing and removing the particulates in the gas introduced therein; A fine particle removal apparatus which consists of, 상기 필터가 내관을 구성하고, 해당 내관과 외관과의 사이의 간극이, 상기 내관 내의 압력이 급격하게 증대한 때의, 상기 가스의 비상시 우회유로로서 기능하는 구성으로 이루어져 있는 것을 특징으로 하는 미립자 제거 장치.The filter constitutes an inner tube, and the gap between the inner tube and the outer tube is configured to function as an emergency bypass flow path of the gas when the pressure in the inner tube suddenly increases. Device. 제 1항에 있어서,The method of claim 1, 상기 내관에는, 상기 내관 내의 압력이 급격하게 증대한 때의, 비상시 우회유로로 상기 가스를 흘리는 안전밸브가 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.The said inner pipe | tube is provided with the safety valve which flows the said gas into an emergency bypass flow path when the pressure in the said inner pipe rapidly increased. 제 1항에 있어서,The method of claim 1, 상기 외관의 측면에는, 상기 필터를 부착 또는 떼어내기 위한 덮개가 있는 착탈용 개구부가 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.The side surface of the said external part is provided with the removal opening part with a cover for attaching or detaching the said filter, The fine particle removal apparatus characterized by the above-mentioned. 가스의 유로상에 조립되고, 해당 가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 유입된 상기 가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 복수의 필터를 구비하여 이루어지는 미립자 제거 장치로서,A plurality of filters which are assembled on the gas flow path and have openings on the inflow and outflow sides of the gas, and are mounted and mounted on the exterior, to trap or trap the particulates in the gas introduced and burn out; As a fine particle removal apparatus provided, 상기 복수의 필터는, 상기 가스의 흐름에 따라, 서로 접속되고, 또한, 상기 가스의 유입구관과 유출구관과도 조합되어, 유입측과 유출측을 제외하면, 밀봉 구조의 내관을 구성하고 있는 것을 특징으로 하는 미립자 제거 장치.The plurality of filters are connected to each other in accordance with the flow of the gas, and are also combined with the inlet pipe and the outlet pipe of the gas to form an inner tube of a sealed structure except for the inlet side and the outlet side. Particle removal device characterized in that. 제 4항에 있어서,The method of claim 4, wherein 상기 복수의 필터 상호의 사이, 최상류측에 배치된 상기 필터와 상기 유입구관과의 사이, 및 최하류측에 배치된 상기 필터와 상기 유출구관과의 사이에는, 개스킷이 삽입되어, 밀봉 구조의 상기 내관이 구성되어 있는 것을 특징으로 하는 미립자 제거 장치.A gasket is inserted between the plurality of filters, between the filter disposed on the most upstream side and the inlet pipe, and between the filter disposed on the most downstream side and the outlet pipe, and the sealing structure Particle removal apparatus characterized in that the inner tube is configured. 제 5항에 있어서,The method of claim 5, 상기 내관에는, 상기 복수의 필터 상호를 접속하기 위한 상기 개스킷이 있는 조인트관이 부가되어 있는 것을 특징으로 하는 미립자 제거 장치.The said inner pipe | tube is equipped with the said joint pipe | tube with the said gasket for connecting said several filter mutually. The microparticle removal apparatus characterized by the above-mentioned. 제 4항에 있어서,The method of claim 4, wherein 상기 외관의 측면에는, 상기 각 필터를 부착 또는 떼어내기 위한 덮개가 있는 착탈용 개구부가 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.The side surface of the said external part is provided with the removal opening part with a cover for attaching or detaching said each filter, The microparticle removal apparatus characterized by the above-mentioned. 제 7항에 있어서,The method of claim 7, wherein 상기 내관을 조립할 때에는, 상기 착탈용 개구부의 덮개부를 열고, 해당 착탈용 개구부로부터, 상기 각 필터를 삽입하고, 상기 내관을 조립하는 한편, 상기 내관을 분해할 때에는, 상기 각 필터를 상기 착탈용 개구부로부터 취출하는 착탈 수단이 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.When assembling the inner tube, the cover portion of the detachable opening portion is opened, the respective filters are inserted from the detachable opening portion, the inner tube is assembled, and when the inner tube is disassembled, each of the filters is the detachable opening portion. Desorption means which take out from the process is provided, The microparticle removal apparatus characterized by the above-mentioned. 제 8항에 있어서,The method of claim 8, 상기 착탈 수단이, 단수 또는 복수의 장 볼트를 갖고 이루어지는 것을 특징으로 하는 미립자 제거 장치.And said detachable means comprises a single or a plurality of long bolts. 제 8항에 있어서,The method of claim 8, 상기 착탈 수단이, 단수 또는 복수의 장 볼트와 더블 너트를 갖고 이루어지는 것을 특징으로 하는 미립자 제거 장치.And said detachable means comprises a single or a plurality of long bolts and a double nut. 제 4항에 있어서,The method of claim 4, wherein 유출측 또는 유입측의 상기 내관과 상기 외관과의 축방향 간극에는, 상기 내관을 상기 외관에 고정함과 함께, 열팽창을 흡수하기 위한 판스프링 부재가 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.An axial gap between the inner tube on the outflow side or the inflow side and the outer side is provided with a leaf spring member for fixing the inner tube to the outer side and absorbing thermal expansion. 제 4항에 있어서,The method of claim 4, wherein 상기 내관을 조립할 때에는, 상기 착탈용 개구부의 덮개부를 열고, 해당 착탈용 개구부로부터, 상기 각 필터를 삽입하여, 상기 내관을 조립하는 한편, 상기 내관을 분해할 때에는, 상기 각 필터를 상기 착탈용 개구부로부터 취출하기 위한, 단수 또는 복수의 장 볼트를 갖는 착탈 수단이 마련되고, 상기 외관의 유입측 단면 또는 유출측 단면에 상기 착탈 수단의 상기 장 볼트가 삽통되어 있고, 또한, 유출측 또는 유입측의 상기 내관과 상기 외관과의 축방향 간극에, 열팽창을 흡수하기 위한 판스프링 부재가 마련되어 있고, 상기 장 볼트를 체결하면, 상기 판스프링 부재가 압박 변형함으로써, 상기 내관이 상기 외관에 고정되는 구성으로 이루어져 있는 것을 특징으로 하는 미립자 제거 장치.When assembling the inner tube, the cover portion of the detachable opening portion is opened, the respective filters are inserted from the detachable opening portion, and the inner tube is assembled. A detachment means having a single or a plurality of long bolts is provided for taking out from the outlet, and the long bolts of the detachable means are inserted into the inflow side end surface or the outflow side end surface of the external appearance. A leaf spring member for absorbing thermal expansion is provided in an axial gap between the inner tube and the outer shell. When the long bolt is fastened, the leaf spring member is deformed by compression, so that the inner tube is fixed to the outer tube. Particulate removal apparatus, characterized in that consisting of. 제 12항에 있어서,The method of claim 12, 상기 판스프링 부재는, 상기 유입구관 또는 유출구관을 삽통시키는 개구부가 중앙부에 마련되어 있는 접시 스프링으로 이루어지는 것을 특징으로 하는 미립자 제거 장치.The leaf spring member is formed of a plate spring having an opening portion through which an inlet pipe or an outlet pipe is inserted into a central portion. 제 12항에 있어서,The method of claim 12, 상기 내관과 외관과의 간극이, 상기 내관 내의 압력이 급격하게 증대한 때의 상기 가스의 비상시 우회유로로서 기능하는 구성으로 이루어져 있는 것을 특징으로 하는 미립자 제거 장치.The clearance between the inner tube and the outer tube is configured to function as an emergency bypass flow path of the gas when the pressure in the inner tube suddenly increases. 제 14항에 있어서,The method of claim 14, 상기 내관에는, 상기 내관 내의 압력이 급격하게 증대할 때, 비상시 우회유로로 상기 가스를 흐르게 하기 위한 안전밸브가 마련되어 있는 것을 특징으로 하는 미립자 제거 장치.The inner pipe is provided with a safety valve for flowing the gas into the bypass flow path in an emergency when the pressure in the inner pipe rapidly increases. 제 4항에 있어서,The method of claim 4, wherein 상기 필터의 눈막힘을 알리는 눈막힘 센서가 부가되어 있는 것을 특징으로 하는 미립자 제거 장치.And a clogging sensor for notifying clogging of the filter. 제 1항에 있어서,The method of claim 1, 디젤 엔진의 배출 경로상에 조립되고, 디젤 배출가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 상기 디젤 배출가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 필터를 구비하여 이루어지는 것을 특징으로 하는 미립자 제거 장치.A filter assembled on an exhaust path of the diesel engine, having an opening on the inflow side and the outflow side of the diesel exhaust gas, and mounted on the exterior, to trap or trap particulate matter in the diesel exhaust gas and to remove and burn it; Particle removal apparatus comprising a. 제 4항에 있어서,The method of claim 4, wherein 디젤 엔진의 배출 경로상에 조립되고, 디젤 배출가스의 유입측과 유출측에 개구를 갖는 외관과, 해당 외관에 수납장착되고, 상기 디젤 배출가스중의 미립자를 포착 또는 포착하여 연소 제거하기 위한 복수의 필터를 구비하여 이루어지는 것을 특징으로 하는 미립자 제거 장치.A plurality of external parts assembled on a discharge path of the diesel engine, having openings on the inlet and outlet sides of the diesel exhaust gas, and mounted on the exterior, for trapping or capturing and removing particulates in the diesel exhaust gas; Particle removal apparatus characterized by including the filter of the. 제 17항에 기재된 상기 미립자 제거 장치를 구비하여 이루어지는 것을 특징으로 하는 디젤차.The diesel vehicle provided with the said microparticle removal apparatus of Claim 17. 제 18항에 기재된 상기 미립자 제거 장치를 구비하여 이루어지는 것을 특징으로 하는 디젤차.The diesel vehicle provided with the said microparticle removal apparatus of Claim 18.
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