KR20050013394A - Dyed Good Washing Method and Dyeing System - Google Patents

Dyed Good Washing Method and Dyeing System

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Publication number
KR20050013394A
KR20050013394A KR1020030052025A KR20030052025A KR20050013394A KR 20050013394 A KR20050013394 A KR 20050013394A KR 1020030052025 A KR1020030052025 A KR 1020030052025A KR 20030052025 A KR20030052025 A KR 20030052025A KR 20050013394 A KR20050013394 A KR 20050013394A
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South Korea
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water
temperature
washing
dyeing
wash
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KR1020030052025A
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Korean (ko)
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KR100537786B1 (en
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김기석
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김기석
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

PURPOSE: A high efficiency washing method and a dyeing system of dyed material are characterized by verifying analysis of reused waste water and a condition of the washed material with a water quality sensor, verifying water temperature of a dyeing bath, discharged waste water temperature and temperature supplied washing water with a temperature sensor, being kept pace with a cooling process and a washing process all or partly, reducing work time, controlling generation of cooling waste water, increasing productivity, saving fuel and water and reducing badness of finished products. CONSTITUTION: A dyeing system of material contains a dyeing bath(100) and a heat exchanger(200). The dyeing system heats raw water having low temperature and uses the raw water as washing water for preventing the material from wrinkling. The dyeing system comprises: a high temperature water storing tank(400) and a middle temperature water storing tank(300) recovering heat from discharged dye waste water or the washing water, heating the raw water, classifying and keeping the heated raw water in accordance with temperature; a water quality sensor detecting water quality of wash waste water of the material; and a reused water keeping tank(500) dividing reused water and discharged waste water and keeping the reused water. A washing method of the material is as follows: dividing the raw water heated on the heat exchanger into water having temperature being higher and water having temperature being lower than standard temperature, followed by keeping the waters; detecting water qualities of dye waste water or the wash waste water, followed by estimating reuse or disuse; using the high temperature water on the early of washing as the wash water; and then mixing the middle temperature water and the low temperature water to lower the temperature of the wash water gradually, followed by using the low temperature wash water on the late step.

Description

피염물 고효율세척방법 및 염색시스템{Dyed Good Washing Method and Dyeing System}Dyeed Good Washing Method and Dyeing System

본 발명은 염색공정을 수행하는 염색시스템에 있어서 염착 후 피염물에서 염료를 세척하는 피염물 수세방법 및 염색시스템에 관한 것이다.The present invention relates to a dye washing method and a dyeing system for washing dye in the dyeing after dyeing in the dyeing system performing a dyeing process.

염색작업공정에서 염색조에 염료를 투입하여 피염물에 염료를 염착하기 위해서는 피염물의 종류(화학섬유, 레이온, 면 등)에 따라 피염물을 130℃~60℃까지 가열한다. 가열된 피염물은 피염물의 염착이 끝난 후 반드시 수세를 하게 되는데 수세에 사용되는 용수는 실온(室溫)의 공업용수나 저온(低溫)의 지하수이다. 염색조에 있어서 염착 직후 피염물의 온도는 고온으로 상기 공업용수나 지하수의 온도와 차이가 커서 상기 공업용수나 지하수를 고온의 피염물을 세척하고자 염색조에 공급하여 고온의 피염물과 접촉될 경우 고온피염물은 물성변화(시와현상-저온의 수세용수와 고온의 피염물이 접촉으로 피염물의 구겨짐이 고착되는 현상)가 발생된다.In the dyeing process, dye is added to the dye bath to dye the dye. The dye is heated to 130 ℃ ~ 60 ℃ according to the type of dye (chemical fiber, rayon, cotton, etc.). The heated chlorine is washed with water after the dyeing of the chlorine is finished. Water used for washing is industrial water at room temperature or low temperature ground water. The temperature of the chlorine immediately after dyeing in the dyeing tank is different from the temperature of the industrial or ground water at high temperature, so when the industrial water or ground water is supplied to the dyeing bath to wash the hot chlorine, the hot chlorine has a physical property. A change (a phenomenon of phenomena in which the crease of the contaminants is fixed by contact between the flushing water of low temperature and the high temperature contaminants) occurs.

이같은 문제점을 해결하기 위하여 종래의 염색기(고압염색기)의 경우 염색조 외부에 열교환기를 설치하고 염색조로부터 고온의 염색폐수를 저온의 공업용수나 지하수로 열교환에 의한 냉각을 한 후 염색조로 다시 이송하는 방법으로 염색조내의 피염물을 일정온도(동절기약55℃, 하절기약65℃)로 냉각한 후 피염물을 저온의 공업용수나 지하수로 세척하도록 하여 피염물의 물성변화를 방지하고 있다.In order to solve this problem, in the case of the conventional dyeing machine (high pressure dyeing machine), a heat exchanger is installed outside the dyeing tank, and the high-temperature dyeing wastewater from the dyeing tank is cooled by heat exchange with low-temperature industrial water or groundwater, and then transferred back to the dyeing tank. By cooling the contaminants in the dyeing tank to a certain temperature (about 55 ° C in winter and about 65 ° C in summer), the contaminants are washed with low-temperature industrial or ground water to prevent changes in the physical properties of the contaminants.

그러나 염색조 내의 피염물을 냉각하기 위하여 열교환기에서 고온염색용수와 열교환되어 가열된 공업용수나 지하수 즉 고온의 냉각수는 동절기에는 저온으로 공급되는 공업용수나 지하수탱크로 이송되어 사용되나, 하절기에는 냉각용수로 사용되는 지하수나 공업용수의 공급온도가 높아 고온의 냉각수가 지하수나 공업용수탱크로 이송되어 지하수나 공업용수와 희석될 경우에는 탱크용수온도가일정이상(약35℃이상)으로 승온되며 이렇게 승온된 용수가 냉각용열교환기로 공급되어 고온염색용수를 냉각시킴에 있어, 냉각되는 고온의 염색용수의 냉각효율이 저하되어 냉각시간과 냉각용수사용량이 증가하고, 따라서 용수탱크로 이송되는 고온냉각수량이 증가하여 냉각수로 사용되는 용수온도가 더욱상승하게 되고 냉각시간도 더욱 증가하여 냉각공정악순환이 발생하는 것이다.However, in order to cool the chlorine in the dyeing tank, industrial or ground water, which is heated by heat exchange with hot dyeing water in a heat exchanger, is transferred to industrial or ground water tanks supplied at low temperatures in winter, but used as cooling water in summer. When the supply temperature of the groundwater or industrial water is high, the high temperature cooling water is transferred to the groundwater or industrial water tank and diluted with the groundwater or industrial water, and the temperature of the tank water is raised to a certain level (about 35 ℃ or more). In cooling the high-temperature dyeing water supplied to the cooling heat exchanger, the cooling efficiency of the high-temperature dyeing water to be cooled decreases, thereby increasing the cooling time and the amount of cooling water used, and thus increasing the amount of high-temperature cooling water transferred to the water tank. The water temperature used as cooling water rises more and the cooling time increases further. To generate a positive cycle.

따라서 하절기의 경우 냉각시간을 단축하기 위하여 열교환기에서 발생된 고온의 냉각수는 극히 일부를 제외하고는 재사용되지 않고 하수도로 그대로 방류하므로서 막대한 량의 고온수의 낭비에 의해 연료낭비와 용수낭비가 발생되었거나, 피염물 냉각시간 지연으로 인하여 생산성이 저하되었다.Therefore, in the summer season, high temperature coolant generated in the heat exchanger is not reused except for a few, and is discharged to the sewage system, resulting in waste of fuel and water waste due to the waste of a large amount of hot water. In addition, productivity was reduced due to delayed cooling time of the salt.

상기의 종래 염색공정상의 문제점은 염색공정이 피염물의 시와를 방지하기 위하여 염색조를 소정의 온도까지 냉각하고, 염색조가 냉각된 후 세척수를 염색조에 공급하여 세척하도록 하였기 때문에 발생된 것이었다.The problem in the conventional dyeing process was that the dyeing process was caused to cool the dyeing bath to a predetermined temperature in order to prevent the stain of the blood, and after the dyeing tank is cooled to supply the washing water to the dyeing bath to wash.

종래의 문제를 해결하기 위하여 본 발명이 창안되었는데, 본 발명의 목적은 염색공정상 염색조에서 염착이 끝난 고온의 피염물을 세척함에 있어서 세척시 피염물의 시와현상이 발생되는 것을 방지하면서 능률적으로 세척하기 위한 방안으로 세척수의 온도를 고온에서 저온으로 자동으로 제어하여 단계적으로 피염물을 세척하도록 하는 세척방법을 제공하고 상기 세척방법을 달성하는 염색시스템을 제공하는데 그 목적이 있다.In order to solve the conventional problems, the present invention has been devised, and an object of the present invention is to efficiently wash while preventing the occurrence of stains and phenomena of the chlorine during washing in the dyeing process of the high temperature chlorine in the dye bath It is an object of the present invention to provide a washing method for automatically controlling the temperature of the washing water from high temperature to low temperature to wash the chlorine step by step and to provide a dyeing system that achieves the washing method.

도 1 은 본 발명에 따른 염색시스템의 개략적 구성도1 is a schematic configuration diagram of a dyeing system according to the present invention

***도면의 주요부호에 대한 설명****** Explanation of major symbols in drawings ***

100 : 염색조 200 : 열교환기 300 : 중온수저장탱크100: dyeing tank 200: heat exchanger 300: medium temperature water storage tank

400 : 고온수저장탱크 500 : 재활용수저장탱크400: high temperature water storage tank 500: recycled water storage tank

AV-1~AV15 : 자동제어밸브AV-1 ~ AV15: Automatic Control Valve

S-1 : 폐수탁도감지센서 S-2 : 폐수전도도감지센서S-1: Wastewater Turbidity Sensor S-2: Wastewater Conductivity Sensor

S-3 : 폐수온도감지센서 S-4 : 열교환기배출원수온도감지센서S-3: Wastewater temperature sensor S-4: Heat exchanger discharge water temperature sensor

S-5 : 염색조내부용수온도센서S-5: Water Temperature Sensor in Dyeing Tank

P-1, P-2, P-3 : 펌프 600 : 자동제어반P-1, P-2, P-3: Pump 600: Automatic Control Panel

상기 본 발명의 목적을 달성하기 위하여 본 발명에 따른 염색시스템의 피염물 세척방법은 염색조를 소정의 온도로 냉각한 후 원수의 세척수로 수세하던 종래의 세척방법과 달리 피염색물을 세척하는 세척수의 온도를 고온에서부터 순차적으로 낮은 온도까지 마련하여 단계적으로 피염물을 세척하도록 하는 것을 특징으로 하며, 이같은 세척방법을 달성하기 위한 본 발명에 따른 염색시스템은 염색조에서 발생된 고온의 염색폐수를 순환시켜 고온의 피염물을 세척하는 세척하는 세척수로 사용하기 위하여 재활용수저장탱크를 구비하고 열교환기를 구비하여 염색폐수의 고열을 이용하여 세척용 원수를 가열하고 가열된 용수를 고온수와 중온수로 분류하여 각각 저장하기 위한 두 개의 온수저장탱크를 구비하고, 세척수의 온도를 제어하기 위한 다수개의 자동제어밸브 및 온도감지센서 등이 구비됨을 특징으로 한다.In order to achieve the object of the present invention, the dye solution washing method of the dyeing system according to the present invention, unlike the conventional washing method of washing with a wash water of the raw water after cooling the dye bath to a predetermined temperature wash water to wash the stains It is characterized in that to prepare a temperature from a high temperature to a low temperature sequentially to wash the chlorine step by step, the dyeing system according to the present invention for achieving such a cleaning method circulates the high temperature dye wastewater generated in the dye bath In order to use it as washing water to wash the high temperature chlorine, it is equipped with a recycling water storage tank, and equipped with a heat exchanger to heat the raw water for washing using the high temperature of the dye wastewater, and classify the heated water into hot water and medium temperature water. And two hot water storage tanks for storing each, and a plurality for controlling the temperature of the washing water. The automatic control valve and the temperature sensor is characterized in that it is provided.

도 1 은 본 발명에 따른 염색시스템을 구현하는 개략적 설비 구성도이다.1 is a schematic diagram showing the construction of a dyeing system according to the present invention.

본 발명에 따른 염색시스템은 도 1 에 도시된 바와 같이 염색조(100)와 열교환기(200), 중온수저장탱크(300), 고온수저장탱크(400), 재활용수저장탱크(500)가 상호 배관으로 연결되며, 상기 각장치의 폐수 및 용수(또는 원수) 입출구에 형성된 복수개의 자동제어밸브(AV-1~AV15)와 폐수탁도감지센서(S-1), 폐수전도도감지센서(S-2), 폐수온도감지센서(S-3), 열교환기배출원수온도감지센서(S-4), 염색조내부용수온도센서(S-5), 복수개의 펌프(P-1, P-2, P-3), 그리고 상기 자동제어밸브 및 감지센서 펌프 등을 제어하는 자동제어반(600)으로 구성되고 이들은 상호 배관되어 있다.Dyeing system according to the present invention, as shown in Figure 1, the dye bath 100 and the heat exchanger 200, the medium temperature water storage tank 300, the hot water storage tank 400, the recycle water storage tank 500 A plurality of automatic control valves (AV-1 to AV15), wastewater turbidity detection sensors (S-1) and wastewater conductivity detection sensors (S-) formed at the inlet and outlet of the wastewater and the water (or raw water) of the respective devices are connected to each other by pipes. 2), waste water temperature sensor (S-3), heat exchanger discharge water temperature sensor (S-4), water temperature sensor inside the dyeing tank (S-5), a plurality of pumps (P-1, P-2, P-3) and an automatic control panel 600 for controlling the automatic control valve, the sensor pump, and the like, which are piped to each other.

(본 명세서에서 상수도나 지하수등 사용된적 없는 청정 원수를 원수라 하고, 재활용되는 염색폐수는 재활용수라 하며, 원수와 재활용수는 용수라하여 재활용되지 않고 드레인되는 염색폐수와 구분하여 용어를 정의하여 사용한다.)(In this specification, clean raw water that has never been used, such as running water or groundwater, is called raw water, and recycled dyed waste water is called recycled water, and raw water and recycled water are water. use.)

상기 염색조(100)는 본 발명에서는 간단히 표현하고 있지만 염색기로서 다양한 장치가 구비되어 피염물을 염색하는 장치로 용수(또는 청수)가 유입되는 염색기용수입구(101)가 피염물의 염색작업을 마친 폐수가 배출되는 염색기폐수방출구(102)가 형성되고, 염색조(100)의 내부 용수온도를 측정하는 염색조내부용수온도센서(S-5)가 형성되어 그 정보를 자동제어반(600)에 제공한다.The dyeing tank 100 is simply expressed in the present invention, but is provided with a variety of devices as a dyeing machine is a dyeing device for the water inlet (101) is a device for dyeing the blood dye (101) the waste water finished the dyeing work of the blood stain Dye wastewater discharge port 102 is discharged is formed, the internal water temperature sensor (S-5) is formed to measure the internal water temperature of the dye bath 100 is provided to the automatic control panel 600 do.

지하수저장탱크(도시생략) 또는 상수도로부터 연결된 원수배관은 분지(分枝)되어 상기 염색조(100)의 염색기용수입구(101)와 열교환기(200)의 열교환기원수유입구(210)에 각각 연결되어 원수가 공급되는데, 염색기용수입구(101)에 연결된 원수배관에는 제9자동제어밸브(AV-9)와 염색조급수펌프(P-1)가 설치되고, 열교환기원수유입구(210)에 열결된 원수배관에는 제11자동제어밸브(AV-11)와 열교환기급수펌프(P-3)가 설치된다.Raw water pipe connected from groundwater storage tank (not shown) or water supply is branched and connected to the dyeing machine inlet 101 of the dyeing tank 100 and the heat exchanger raw water inlet 210 of the heat exchanger 200, respectively. The raw water is supplied, the raw water pipe connected to the dyeing machine inlet 101 is installed with a ninth automatic control valve (AV-9) and the dyeing feed water pump (P-1), the heat exchanger raw water inlet 210 The 11th automatic control valve AV-11 and the heat exchanger feed water pump P-3 are installed in the raw water pipe.

상기 염색조(100)의 염색폐수배출구(102)에 연결된 배관에는 제1자동제어벨브(AV-1), 폐수탁도감지센서(S-1)와 폐수전도도감지센서(S-2), 염색기폐수배출펌프(P-2)가 순차적으로 설치되고, 이 배관은 분지(分枝)되어 그중 한 관로는 제3자동제어밸브(AV-3)가 설치되어 재활용저장탱크(500)에 연결되고 다른 관로에는 폐수온도감지센서(S-3)가 설치되고, 이 관로는 다시 분지되어 제2자동제어밸브(AV-2)와 함께 열교환기(200)의 열교환기폐수입구(201)에 연결되거나,제12자동제어밸브(AV-12)와 함께 바로 드레인되도록 배관되어 있다.The first automatic control valve (AV-1), wastewater turbidity detection sensor (S-1) and wastewater conductivity detection sensor (S-2), and dyeing wastewater are connected to the pipe connected to the dyeing wastewater discharge port 102 of the dyeing tank 100. The discharge pump (P-2) is installed sequentially, this pipe is branched, one of which is connected to the recycling storage tank 500, the third automatic control valve (AV-3) is installed and the other pipe The waste water temperature sensor (S-3) is installed, the pipe is branched again and connected to the heat exchanger waste inlet 201 of the heat exchanger 200 together with the second automatic control valve (AV-2), It is piped to drain immediately with automatic control valve (AV-12).

상기 열교환기(200)는 염색조(100)에서 배출되는 고온상태의 염색폐수를 투입시켜 저온상태에 있는 청수(淸水)상태인 원수를 가열하도록 하는 장치로서 염색폐수가 유입되는 열교환기폐수입구(201)와 열교환작업이 끝난 감온(減溫)된 폐수를 외부로 방출하는 열교환기폐수방출구(202), 저온상태에 있는 원수가 열교환기(200)로 유입되는 열교환기원수유입구(210)와 열교환작업으로 득열(得熱)되어 온도가 상승된 고온(高溫) 또는 중온(中溫)의 원수가 각각 저장된 고온수저장탱크(400)와 중온수저장탱크(300)에 병렬의 배관라인으로 연결된 열교환기청수출구(220)가 형성된다.The heat exchanger 200 is a device for heating the raw water in the fresh water in the low temperature state by inputting the high temperature dye wastewater discharged from the dyeing tank 100, the heat exchanger waste inlet through which the dyeing waste water flows A heat exchanger wastewater discharge port 202 for discharging the temperature-reduced wastewater to the outside and a heat exchanger source inlet 210 through which raw water in a low temperature state flows into the heat exchanger 200. And the hot water storage tank 400 and the hot water storage tank 300 in which the raw water of the high temperature or the medium temperature of which the temperature is raised by heat exchange operation is stored, respectively, in parallel piping lines. Connected heat exchanger air outlet 220 is formed.

상기 열교환기원수입구(210)는 상술한 바와 같이 제11자동제어밸브(AV-11)와 열교환기용수공급펌프(P-3)가 구비된 배관으로 저온(실온)의 원수를 열교환기내로 유입시키어 열교환기폐수입구(201)로부터 열교환기(200) 내부로 유입되는 고온 상태의 염색폐수로부터 가열시켜 열교환기폐수출구(202)를 통해 외부 하수구 등으로 방출하도록 구성한다.The heat exchanger source inlet 210 is a pipe provided with an eleventh automatic control valve AV-11 and a heat exchanger water supply pump P-3 as described above, and introduces raw water of low temperature (room temperature) into the heat exchanger. It is configured to be heated from the dye waste water of the high temperature state introduced into the heat exchanger 200 from the heat exchanger waste inlet 201 to be discharged to the external drain through the heat exchanger waste outlet 202.

상기 열교환기원수출구(220)에는 열교환기원수온도센서(S-4)가 설치되어 배출되는 가온된 원수의 온도를 측정하여 고온수저장탱크(400)와 중온수저장탱크(300)으로 분리저장하도록 하기 위한 관이 형성되고, 고온수저장탱크(400) 및 중온수저장탱크(300)와 열교환기원수출구(220)사이를 연결하는 각 배관에 각각 자동제어밸브(AV-4, AV-5)가 구비된다.The heat exchanger raw water outlet 220 measures the temperature of the heated raw water discharged by installing the heat exchanger raw water temperature sensor (S-4) and separated and stored as the hot water storage tank 400 and the medium temperature water storage tank 300. Tubes are formed to be formed, and automatic control valves (AV-4, AV-5) in each pipe connecting between the hot water storage tank 400 and the medium temperature water storage tank 300 and the heat exchanger source outlet 220. ) Is provided.

그런데 상기 열교환기원수출구(220)은 상기 두 온수저장탱크(300, 400)을 연결하는 관에서 분지하여 상기 염색조(100)의 염색폐수출구(102)에 형성된 관에 제10자동제어밸브(AV-10)가 설치되어 관이 연결되는데 제1자동제어밸브(AV-1)의 상측에 형성되어 열교환기원수출구(220)에서 방출되는 고온의 원수가 곧바로 염색조(100) 내로 공급되도록 구성되는데, 이또한 관이 분지되어 한 관은 염색조용수입구(101)에 연결되고, 다른 관은 염색폐수출구(102)에 관로가 연결되도록 구성된다.By the way, the heat exchanger source outlet 220 is branched from the pipe connecting the two hot water storage tanks (300, 400) and the tenth automatic control valve (10) in the tube formed in the dyeing waste outlet (102) of the dyeing tank (100) AV-10) is installed is connected to the pipe is formed on the upper side of the first automatic control valve (AV-1) is configured so that the high temperature raw water discharged from the heat exchanger source outlet 220 is supplied directly into the dye bath (100) This is also, the pipe is branched so that one pipe is connected to the dye bath inlet 101, the other pipe is configured to connect the pipe to the dye waste outlet (102).

이같이 염색폐수출구(102)를 통해 열교환기원수출구(220)으로부터 방출되는 고온의 원수가 염색조(100)내로 공급되도록 구성한 것은 염색조(100)내에 염착작업이 끝난 피염물의 세척작업을 위해 역세가 가능하도록 구성하기 위함이다.Thus, the high temperature raw water discharged from the heat exchanger source outlet 220 through the dye waste outlet 102 is configured to be supplied into the dyeing tank 100, which is backwashed for washing the finished dyeing work in the dyeing tank 100. This is to configure to be possible.

고온의 염색폐수가 유입되는 열교환기폐수입구(201)는 상술한 바와 같이 염색조(100)의 염색폐수출구(102)에서 방출되는 염색폐수중 재활용이 불가능한 고온의 염색폐수가 유입되는데 상술한 바와 같이 폐수온도감지센서(S-3)에 의하여 온도가 측정되고 소정의 온도이상인 염색페수만이 열교환기(200)내로 유입되고 경제성이 없는 온도의 염색폐수는 제2자동제어밸브(AV-2)가 관로를 폐색하고 제12자동제어밸브(AV-12)를 개방하여 외부로 방출된다.The heat exchanger waste inlet 201 into which the high temperature dye waste water flows in is introduced into the high temperature dye waste water which cannot be recycled in the dye waste water discharged from the dye waste export port 102 of the dye bath 100 as described above. As described above, the temperature is measured by the wastewater temperature sensor S-3, and only the dyeing waste water having a predetermined temperature or more is introduced into the heat exchanger 200, and the dyeing wastewater having no economical efficiency is the second automatic control valve AV-2. The vent is closed and the 12th automatic control valve (AV-12) is opened and discharged to the outside.

상기 재활용수저장탱크(500)는 상술한 바와 같이 염색조(100)에서 방출되는 염색폐수중 재사용이 가능한 즉 폐수탁도감지센서(S-1)과 폐수전도도감지센서(S-2)에 의하여 재사용이 가능한 것으로 판단된 염색폐수를 저장한 것인데, 이 재활용수의 출구의 관로는 도 1 에 도시된 바와 같이 제6자동제어밸브(AV-6)와 함께 저온의 원수가 열교환기(200)로 도입되는 배관의 제11자동밸브(AV-11)와 열교환기원수공급펌프(P-3)사이에 연결된다.The recycled water storage tank 500 is reused by the wastewater turbidity detection sensor S-1 and the wastewater conductivity conductivity sensor S-2, which can be reused in the dyeing wastewater discharged from the dyeing tank 100 as described above. This is to store the dyeing waste water judged to be possible, the pipeline of the outlet of the recycled water is introduced into the heat exchanger 200, the raw water of low temperature with the sixth automatic control valve (AV-6) as shown in FIG. It is connected between the eleventh automatic valve (AV-11) and the heat exchanger raw water supply pump (P-3) of the pipe.

즉 자동제어에 의하여 열교환기(200)에 원수 또는 재활용수를 필요에 따라 이송하게 하는 것이다.That is, the raw water or recycled water is transferred to the heat exchanger 200 by automatic control as needed.

그리고 지하수 저장탱크나 상수도로부터 염색조(100)에 염색원수를 도입시키는 원수배관에는 제9자동제어밸브(AV-9)가 설치되고, 이 원수배관은 고온수저장탱크(400)와 중온수저장탱크(300)의 출수과 연결되며 각 연결관에는 제7자동제어밸브(AV-7)와 제8자동제어밸브(AV-8)가 설치되어 저온의 원수와 고온의 원수 또는 중온의 원수가 단독 또는 혼합되는 방법에 의하여 적절한 온도로 제어되어 염색용수로 염색조(100)내에 공급될 수 있는 배관 구성을 한다.In addition, a ninth automatic control valve (AV-9) is installed in the raw water pipe for introducing the raw water to the dyeing tank 100 from the ground water storage tank or the tap water, and the raw water pipe includes the hot water storage tank 400 and the medium temperature water storage. It is connected to the water outlet of the tank 300, and each connection pipe is provided with the seventh automatic control valve (AV-7) and the eighth automatic control valve (AV-8), so that the raw water of low temperature and high temperature or medium temperature raw water alone or It is controlled to an appropriate temperature by the mixing method to make a piping configuration that can be supplied into the dyeing tank 100 as the dyeing water.

상기 원수배관이 염색조(100)의 염색조용수입구(101)에 연결되는 원수배관과 염색조(100)의 염색조폐수출구(102)에 연결된 폐수방출 배관을 각각 분지(分枝)하여 세척폐수배출관(OF1)과 세척용수공급관(OF2)이 배관연결된다.The raw water pipe is a wastewater discharge pipe connected to the raw water pipe connected to the dye bath inlet 101 of the dyeing tank 100 and the dyeing tank waste outlet 102 of the dyeing tank 100, respectively, to wash the wastewater. The discharge pipe OF1 and the washing water supply pipe OF2 are piped together.

세척폐수배출관(OF1)에는 제13자동제어밸브(AV-13)가 세척용수공급관(OF2)에는 제15자동제어밸브(AV-15)가 설치된다.The thirteenth automatic control valve AV-13 is installed in the washing wastewater discharge pipe OF1, and the fifteenth automatic control valve AV-15 is installed in the washing water supply pipe OF2.

상기 세척폐수배출관(OF-1)은 염색조(100)의 피염물세척시 세척폐수의 오버플로우관이고, 세척용수공급관(OF-2)은 염색조(100)에 도입되는 초기세척수인 고온수 배관으로 세척폐수배출관(OF-1)과 세척용수공급관(OF-2)은 염색조용수입구(101)를 연결하는 관과 염색폐수출구(102)를 연결하는 관을 각각 분지하여 연결하고 있다. 따라서 상기 초기세척수의 도입배관인 세척용수공급관(OF-2)은 열교환기(200)의 청수배출자동밸브(AV-10)에 연결된 관에 연결되어 염색조폐수출구(102)로 연장된다.The washing wastewater discharge pipe (OF-1) is an overflow pipe of the washing wastewater when washing the dye solution of the dyeing tank 100, the washing water supply pipe (OF-2) is the hot water that is the initial washing water introduced into the dyeing tank (100) The washing wastewater discharge pipe (OF-1) and the washing water supply pipe (OF-2) are connected to each other by connecting the pipe connecting the dyeing tank inlet 101 and the pipe connecting the dyeing waste outlet 102 to each other. Therefore, the washing water supply pipe (OF-2) that is the introduction pipe of the initial washing water is connected to the pipe connected to the fresh water discharge automatic valve (AV-10) of the heat exchanger 200 and extends to the dye waste discharge port (102).

상기 세척용수공급관(OF-2)은 염색조(100)의 세척초기고온수가 염색페수출구(102)로 유입될 때 고온수저장탱크(400)하부에 설치된 제7자동제어밸브(AV-7)와 세척용수공급관(OF-2)에 부착된 제15자동제어밸브(AV-15)가 개방되고 제10자동제어밸브(AV-10)가 관로를 폐색한 상태에서 수세용수입구(102)로 고온의 원수를 세척초기용수로 염색조(100)내에 공급하는 것이다.The washing water supply pipe (OF-2) is a seventh automatic control valve (AV-7) installed under the high temperature water storage tank 400 when the initial high temperature water of the dye bath 100 is introduced into the dyeing water outlet (102). And the 15th automatic control valve AV-15 attached to the washing water supply pipe OF-2 is opened and the 10th automatic control valve AV-10 closes the pipeline, The raw water is to be supplied into the dye bath 100 as the initial water for washing.

염색조용수입구(101)를 연결하는 관측에서는 세척폐수배출관(OF-1)과 세척용수공급관(OF-2)의 일단이 염색조용수공급펌프(P-1) 앞쪽에 연결하되 , 염색조폐수출구(102)를 연결하는 관측에서는 상기 염색조페수출구(102)를 열교환기(200)의 열교환기폐수입구(201) 등에 연결하는 배관에 분지부를 형성하여 연결하여 열교환기원수출구(220)를 통해 고온상태인 원수가 유입되도록 된 배관에 연결된다.In the observation connecting the dye bath inlet 101, one end of the washing waste water discharge pipe (OF-1) and the washing water supply pipe (OF-2) is connected to the front of the dye bath water supply pump (P-1), but the dye waste outlet ( In the observation connecting 102, the dyeing pipe outlet 102 is connected to the heat exchanger waste inlet 201 of the heat exchanger 200 by forming a branch to connect the pipe through the heat exchanger source outlet 220 It is connected to the pipe to allow the raw water at high temperature to flow in.

상기 세척폐수배출관(OF-1)은 염색조(100)에 염색용수를 공급할 때 과잉의 용수가 공급되면 여분의 용수가 오버플로우되어 염색페수출구(102)측에 연결된 관으로 염색조(100)의 외부로 배출한다.The washing waste water discharge pipe (OF-1) is the excess water when the supply of the dyeing water to the dyeing tank 100, the excess water overflows the dyeing tank 100 to the tube connected to the dyeing water outlet (102) side To the outside.

염색조용수입구(101) 측의 배관에 연결된 상기 두 오버플로우관(OF-1, OF-2) 그리고 상기 세척고온용수공급관(OF-2)의 일단과 연결되는 염색조용수입구(101) 측의 배관에는 제14자동제어밸브(AV-14)가 설치되어 염색조용수입구(101)에 연결하는데, 상기 제14자동제어밸브(AV-14)와 염색조용수입구(101) 사이 관로에 상기 세척폐수배출관(OF-1)의 일단과 연결된다.Pipes at the dyeing tank inlet 101 side connected to one end of the two overflow tubes (OF-1, OF-2) and the washing high temperature water supply pipe (OF-2) connected to the pipe at the dyeing tank inlet 101 side The 14th automatic control valve (AV-14) is installed and connected to the dyeing tank inlet 101, the 14th automatic control valve (AV-14) and the dyeing tank inlet 101 in the conduit of the washing waste water discharge pipe ( Connected to one end of OF-1).

상기 세척고온용수공급관(OF-2)의 타단은 염색조폐수출구(102)에 형성된 염색폐수가 방출되는 관로와 연결하고, 상기 염색조폐수출구(102)에 형성된 관로의 제1자동제어밸브(AV-1)와 폐수탁도감지센서(S-1)사이에 상기 세척폐수배출관(OF-1)의 타단이 연결된다.The other end of the washing high-temperature water supply pipe (OF-2) is connected to a pipe line through which the dye wastewater discharged from the dye waste discharge port 102 is discharged, and the first automatic control valve of the pipe line formed at the dye waste discharge port 102 ( The other end of the washing wastewater discharge pipe OF-1 is connected between AV-1) and the wastewater turbidity sensor S-1.

상기 세척폐수배출관(OF-1)은 수세용용수가 공급되는 염색폐수출구(102)로부터 염색조(100)내로 공급되어 피염물을 세척한 세척폐수를 염색용수입구(101)을 통해 방출하는 배관이다.The washing waste water discharge pipe (OF-1) is a pipe for discharging the washing waste water, which is supplied to the dyeing tank 100 from the dye waste discharge port 102 to which the water for washing is supplied, to wash the chlorine through the dye for water inlet 101. .

상기 세척용수공급관(OF-2)은 고온수저장탱크(400) 저장된 고온용수를 상기 염색폐수출구(102)를 통해 염색조(100) 내로 공급하여 초기수세시 고온피염물과 온도차이를 일정 이내로 유지하여 피염물물성변화없이 피염물냉각과 피염물을 세척하도록 하는 고온세척수공급용 배관이다.The washing water supply pipe (OF-2) supplies the hot water stored in the hot water storage tank 400 into the dyeing tank 100 through the dye waste discharge port 102 so that the temperature difference between the hot chlorine and the water during initial washing within a certain period. It is a pipe for supplying high temperature wash water to maintain the cooling of the chlorine and to wash the chlorine without changing the physical properties of the chlorine.

상술한 바와 같은 구성으로 이루어진 본 발명에 따른 염색시스템은 고온피염물의 물성변화없이 피염물의 냉각후 수세에 따른 작업시간지연을 단축하고 과다하게 낭비되는 용수 및 연료절감을 위해 고온피염물(약80℃이상)의 수세시 초기수세용수를 염색고온폐수열을 회수하여 고온수저장탱크(400)에 저장된 고온수(약70℃이상)를 고온수저장탱크(400)의 제7자동제어밸브(AV-7)와 제14자동제어밸브(AV-14)가 폐색된 상태에서 세척용수공급관(OF-2)의 제15자동제어밸브(AV-15)가 개방되고 용수공급펌프(P-1)이 가동되어 고온저장수가 수세용수입구인 염색폐수출구(102)통해 염색조(100)에 투입되어 고온피염물과 초기수세용수의 온도차이를 극소화시켜 피염물물성변화를 방지하며,Dyeing system according to the present invention having the configuration as described above is to reduce the time delay due to water washing after cooling the contaminants without changing the properties of the high temperature contaminants and high temperature contaminants (about 80 ℃) for reducing the waste water and fuel 7) automatic control valve (AV-7) of the high temperature water storage tank 400 to recover the high temperature waste water heat by dyeing the initial flushing water at the time of washing with water and storing the high temperature water (about 70 ° C. or more) stored in the high temperature water storage tank 400. ) And the 14th automatic control valve (AV-14) in the closed state of the water supply pipe (OF-2) The 15th automatic control valve (AV-15) is opened and the water supply pump (P-1) is operated so that the high-temperature storage water is a washing water inlet for dyeing waste discharge (102).ToIt is introduced into the dye bath 100 to minimize the temperature difference between the hot chlorine and the initial flushing water to prevent changes in the physical properties of the chlorine,

이 때에 수세폐수배출 자동제어밸브인 제13자동제어밸브(AV-13)도 동시에 개방되어 고온수저장탱크자동밸브인 제7자동제어밸브(AV-7)를 통해 이송된 고온용수의 유량과 동일한 량의 수세폐수(염색조내부의 오염된 염색용수와 고온청수가 희석된 폐수)가 제13자동제어밸브(AV-13)를 통해 배출되는데 이 때에 배출되는 폐수는 수세초기폐수로서 수질이 악성이고 온도는 고온이므로 수질감지센서 폐수탁도감지센서(S-1), 폐수전도도감지센서(S-2)의 감지에 의해 재활용불가가 판단되어 온도센서(S-3)가 설치된 관로로 이송되어 온도센서(S-3)의 감지에 의해 경제성있는 고온폐수인 것이 판단되면 자동밸브(AV-2)의 개방으로 열교환기(200)로 이송되게 되는데 이 때에 열교환기원수공급밸브인 제11자동제어밸브(AV-11)가 개방되고 열교환기급수펌프(P-3)가 가동되어 저온의 원수를 열교환기(200)로 이송된 수세초기고온폐수와 열교환시켜 고온으로 가열된 고온의 원수를 고온수저장탱크(400)의 입수구에 설치된 제5자동제어밸브(AV-5)의 개방에 의해 고온수저장탱크(400)로 이송시키게 되고,At this time, the thirteenth automatic control valve (AV-13), which is an automatic control valve for flushing wastewater, is also opened at the same time, and is equal to the flow rate of the hot water transferred through the seventh automatic control valve (AV-7), which is an automatic valve for high temperature water storage tank. A large amount of flushing wastewater (contaminated stained water and hot water diluted in the dye tank) is discharged through the 13th automatic control valve (AV-13). Since the temperature is high, recycling is not possible due to the detection of the water quality sensor wastewater turbidity sensor (S-1) and the wastewater conductivity sensor (S-2), and is transferred to the pipe where the temperature sensor (S-3) is installed. When it is determined that the high temperature wastewater is economical by the detection of (S-3), the automatic valve AV-2 is opened to be transferred to the heat exchanger 200. At this time, the eleventh automatic control valve which is a heat exchanger raw water supply valve ( AV-11) is opened and the heat exchanger water supply pump (P-3) is running The raw water of the hot water heated to high temperature by heat exchange the raw water of the hot water and the waste water transferred to the heat exchanger 200 to the opening of the fifth automatic control valve (AV-5) installed at the inlet of the high temperature water storage tank 400. By the high temperature water storage tank 400,

상기와 같이 염색조내부고온용수(약80℃이상)에 염색조내부고온용수(약80℃이상)보다 약간 낮은 고온수세(세척)용수(약70℃이상)가 일정시간 투입되는 과정에서 피염물의 세척과 염색조내부용수온도저하가 동시에 이루어지며 염색조내부온도센서(S-5)에 의해 염색조내부용수온도가 고온수세용수(약70℃)와 근접한 온도로 저하된 것이 감지되면 고온수저장탱크(400)의 출수구 자동밸브인 제7자동제어밸브(AV-7)와 세척고온용수공급관(OF-2)의 자동밸브(AV-15)가 폐쇄되고 용수공급펌프(P-1)가동이 중지되어 고온원수의 염색조(100)공급이 중지되고 열교환기원수공급밸브인 제11자동제어밸브(AV-11)가 폐쇄되고 재활용수저장탱크(500) 재활용수배출밸브인 제6자동제어밸브(AV-6)가 개방되어 열교환기용급수펌프(P-3)에 의해 이송된 재활용수는 열교환기(200)로 이송된 수세폐수(약70℃)와 열교환되며 개방되어 있던 제5자동제어밸브(AV-5)의 폐쇄와 제10자동제어밸브(AV-10)의 개방으로 재활용수가 고온원수를 대체하여 수세용수로 염색조(200)에 투입하여 냉각과 수세가 동시에 실행된다.As described above, the hot water (washing) water (about 70 ° C or more), which is slightly lower than the high temperature water (about 80 ° C), inside the dye bath, is injected into the dye bath in a predetermined time. The washing and lowering of the water temperature inside the dyeing tank are done at the same time. If the water temperature inside the dyeing tank is lowered to a temperature close to the high temperature washing water (about 70 ℃) by the internal temperature sensor (S-5), the high temperature water is stored. Of the seventh automatic control valve (AV-7), which is the automatic inlet valve of the tank 400, and the washing hot water supply pipe (OF-2) The automatic valve (AV-15) is closed, the water supply pump (P-1) is stopped, and the supply of the high temperature raw water dyeing tank 100 is stopped, and the eleventh automatic control valve (AV-11), which is a heat exchanger source water supply valve, is operated. Is closed and the recycle water storage tank 500 opens the sixth automatic control valve AV-6, which is a recycled water discharge valve, and the recycled water transferred by the heat exchanger feed water pump P-3 is transferred to the heat exchanger 200. By closing the fifth automatic control valve (AV-5) and the tenth automatic control valve (AV-10) which were opened after being exchanged with the flushed waste water (approximately 70 ° C), the recycled water replaced the hot water and replaced it with flush water. Into the dye bath 200, the cooling and washing are carried out simultaneously.

이 때에 피염물의 종류에 따라 염색조내부 고온피염물과 접촉하여 피염물물성변화가 발생되는 세척용수온도의 온도가 다르므로 피염물의 물성변화없이 가장 경제적(용수절감&작업시간단축)인 냉각시간을 확보하기 위해서는 염색조(100)의 내부용수온도에 따라 수세용수가 피염물물성변화가 발생하지 않는 최저온도로 공급되어야 냉각시간단축이 가능하므로 염색조(100)에 설치된 염색조내부용수온도센서(S-5)와 열교환기(200)에 설치되어 열교환기배출용수온도를 감지하는 온도센서(S-4)의 감지에 따라 저온폐수배출자동밸브인 제12자동제어밸브(AV-12)를 단계적으로 조절개방하여 제12자동제어밸브(AV-12)를 통과하는 폐수유량을 자동제어반(600)에 입력된 프로그램에 따라 단계적으로 증가시키므로서 열교환기(200)의 고온염색폐수가 유입되는 관에 설치된 제2자동제어밸브(AV-2)를 통과하여 열교환기(200)로 이송되는 폐수량을 감소시켜 열교환기(200)에 이송되는 고온폐수열량감소에 의한 열교환량의 감소로 수세수로 사용되는 고온용수의 온도가 자동제어반에 입력된 프로그램에 의해 단계적으로 저하하도록 하고,At this time, the temperature of the washing water temperature that changes the physical properties of the chlorine by contacting the high temperature chlorine in the dyeing tank varies depending on the type of the chlorine, so the cooling time that is the most economical (reduction of water & shortening working time) In order to ensure cooling time can be reduced only when the flushing water is supplied to the lowest temperature at which the chlorine physical properties do not occur in accordance with the internal water temperature of the dyeing tank 100, the internal water temperature sensor installed in the dyeing tank 100 ( S-5) and the twelfth automatic control valve (AV-12), which is a low temperature wastewater discharge automatic valve, is installed in accordance with the detection of the temperature sensor (S-4) installed in the heat exchanger 200 and detecting the heat exchanger discharge water temperature. The waste water flow rate passing through the twelfth automatic control valve AV-12 step by step according to a program inputted to the automatic control panel 600, and then into the pipe into which the hot dye wastewater of the heat exchanger 200 flows. Installed The high temperature used as the flush water by reducing the amount of heat exchanged by reducing the amount of waste water transferred to the heat exchanger 200 by passing through the second automatic control valve AV-2 to the heat exchanger 200. The temperature of the water is lowered step by step by the program input to the automatic control panel,

염색조(100)의 내부용수온도를 측정하는 온도센서(S-5)에 의해 염색조(100)내부용수온도가 피염물물성변화가 발생하지 않는 온도(약55℃이하)로 확인되면 공급되는 원수(공업용수, 지하수 등)를 수세용수로 직접 사용이 가능한데, 이때는 재활용수공급자동밸브인 제6자동제어밸브(AV-6)와 가열된 고온원수가 열교환기(200)의 원수출구(220)의 열교환기 고온원수공급 자동제어밸브인 제10자동제어밸브(AV-10)는 폐쇄되고, 원수공급제어밸브인 제9자동제어밸브(AV-9)와 세척용수공급관(OF-2)의 세척수공급제어밸브인 제15자동제어밸브(AV-15)가 개방되며 용수공급펌프(P-1)가 가동되어 염색조(100)에 수세수를 유입시키는 염색조(100)의 세척수입수구(102)를 통해 가장 낮은온도로 공급되는 원수(청수)를 수세폐수와 열교환없이 투입하여 피염물을 온도가 낮고 수질이 양질인 청수를 사용해 수세와 냉각을 시행하여 수세품질확보와 피염물 대기노출시 물성변화를 방지하게 되는데 이 때에 수세폐수배출자동밸브인 제13자동제어밸브(AV-13)를 개방하여 세척폐수배출관(OF-1)통해 배출되는 수세폐수(세척폐수)는 대부분이 재활용이 가능한 수질(탁도200NTU이하)로 배출되며 수질센서 S-1, S-2에 의해 재활용여부가 판단되어 수질이 재활용이 가능한 것으로 판단되면 재활용폐수배출자동밸브인 제3자동제어밸브(AV-3)가 개방되어 재활용수저장탱크(500)로 이송되고 수세폐수배출관로에 설치된 수질감지센서(S-1, S-2)에 의한 수세폐수수질확인에 의해 자동으로 피염물세척상태가 확인되고 염색조내부용수온도센서(S-5)에 의해 염색조에서 피염물의 반출시 대기온도에 의해 피염물이 물성변화가 발생하지 않는 온도로 냉각된 것이 확인되어 자동제어반(600)에 입력된 수세종료프로그램과 동일한 조건이 되면 수세수공급자동밸브인 제9자동제어밸브(AV-9), 제15자동제어밸브(AV-15)와 세척폐수배출관(OF-1)에 설치된 수세폐수(염색내부폐수와 수세용수가 희석된 폐수 - Over Drain)배출자동밸브인 제13자동제어밸브(AV-13)가 폐쇄되고 염색조(100) 하부에 설치된 염색조내부용수배출밸브인 제1자동제어밸브(AV-1)가 개방되어 염색조내부용수 모두가 배출(Direct Drain)되므로서 피염물냉각, 수세작업을 종료하게 되는 것이다.When the internal water temperature of the dyeing tank 100 is determined to be a temperature at which the change of the physical properties of the dye is not generated (about 55 ° C. or less) by a temperature sensor S-5 measuring the internal water temperature of the dyeing tank 100, Raw water (industrial water, groundwater, etc.) can be directly used as washing water. In this case, the sixth automatic control valve AV-6, which is an automatic valve for supplying recycled water, and the heated high temperature raw water are discharged from the raw water outlet 220 of the heat exchanger 200. The 10th automatic control valve (AV-10), which is an automatic control valve for high temperature raw water supply of heat exchanger, is closed, and the washing water of the ninth automatic control valve (AV-9), which is a raw water supply control valve, and the washing water supply pipe (OF-2) The 15th automatic control valve AV-15, which is a supply control valve, is opened, and the water supply pump P-1 is operated to wash the water inlet 102 of the dyeing tank 100 to inject the washing water into the dyeing tank 100. The raw water (fresh water) that is supplied at the lowest temperature through) is injected without washing with waste water and the chlorine is low in temperature and the quality of water is high. Water washing and cooling is performed using phosphorus water to ensure the washing quality and to prevent the change of physical properties during exposure to the polluted air.In this case, open the 13th automatic control valve (AV-13), which is a flushing wastewater discharge valve, to clean the wastewater discharge pipe ( Most of the wastewater (washing wastewater) discharged through OF-1) is discharged to water that can be recycled (less than 200 NTU turbidity), and the water quality can be recycled as determined by the water quality sensors S-1 and S-2. When it is determined, the third automatic control valve AV-3, which is an automatic wastewater discharge valve, is opened and transferred to the recycling water storage tank 500, and is connected to the water quality sensors S-1 and S-2 installed in the flush wastewater discharge pipe. The temperature of the chlorine washing is automatically checked by checking the water quality of the wastewater and the physical property does not change due to the atmospheric temperature when the chlorine is taken out of the dyeing tank by the water temperature sensor (S-5) inside the dyeing tank. Is cooled down to When the same condition as the flushing end program input to the automatic control panel 600, the ninth automatic control valve (AV-9), the fifteenth automatic control valve (AV-15) and the washing wastewater discharge pipe (OF-) Washing wastewater installed in 1) (Dye internal wastewater and wastewater diluted with flushing water-Over drain) The thirteenth automatic control valve (AV-13), which is a discharge automatic valve, is closed and the water inside the dyeing tank installed in the lower part of the dyeing tank (100). The first automatic control valve AV-1, which is a discharge valve, is opened to discharge all of the water in the dyeing tank (Direct Drain), thereby terminating the cooling of the chlorine and washing the water.

이와 같이 고생산성 에너지절약형 염색시스템은 종래의 염색수세공정이 냉각과 수세가 이원화되고 작업인력의 경험감각과 피염물의 냉각 및 수세상태육안확인 등의 과정으로 수세공정을 실행하여 수세작업시간이 과다하여 생산성이 떨어지고 냉각수과다사용에 의한 용수낭비 및 연료낭비가 극심하였으며 후기수세용수는 재활용이 가능함에도 그 대로 방류하여 용수낭비 및 연료낭비를 초래하였던 것을 방지하고자, 수질센서(S-1, S-2)에 의해 재활용폐수분석과 피염물세척상태를 확인하고 온도센서(S-3, S-4, S-5)에 의해 염색조내부용수온도, 배출폐수온도, 수세용수공급온도를 확인하며 고,중온수세폐수열을 활용하기 위한 열교환기(200)를 피염물종류에 따라 자동제어반에 입력된 프로그램에 의해 자동밸브 및 급,배수펌프(P-1, P-2, P-3)를 제어작동하여 피염물냉각공정을 전부 또는 일부 수세공정과 병행하게 하여 작업시간단축과 냉각폐수발생을 최대억제하고 재활용폐수를 자동분리회수하여 수세용수로 재활용하며 수세폐수수질확인과 염색조내부용수온도확인으로 수세공정을 자동종료하므로서 작업시간단축에 의한 생산성증가, 연료절약, 용수절약, 제품불량감소 등의 효과가 발생하는 것이다.As such, the high productivity energy-saving dyeing system has a conventional washing and washing process that dualizes the cooling and washing of water, and the washing time is excessive by executing the washing process such as the experience of the workforce, the cooling of the contaminants and the checking of the washing state. Water quality sensor (S-1, S-2) was used to prevent the waste of water and fuel caused by excessive use of coolant and waste of fuel. ) Check the recycle wastewater analysis and the cleaning condition of the chlorides by checking the wastewater, and check the water temperature inside the dyeing tank, the wastewater temperature, and the water supply temperature by the temperature sensors (S-3, S-4, S-5). By operating the heat exchanger 200 for utilizing the wastewater heat of medium temperature and hot water by the program inputted to the automatic control panel according to the type of the chlorine, the automatic valve and the water supply and drainage pumps (P-1, P-2, P-3) are operated.The chlorine cooling process can be performed in parallel with all or part of the water washing process to minimize the reduction of working time and the generation of cooling waste water, and the recycling waste water can be automatically separated and recycled into the water for washing, and the water washing process by checking the water quality of washing water and checking the water temperature inside the dye tank. The automatic shutdown results in increased productivity, fuel savings, water savings, and product defects.

Claims (2)

염색조 및 열교환기가 구비되어 피염물의 세척시 피염물의 시와현상이 발생되는 것을 방지하기 위하여 저온의 원수를 가열하여 수세수(세척수)로 사용하는 염색시스템에 있어서, 열교환기에서 가열된 원수를 기준온도보다 높은 고온수와 기준온도보다 낮은 중온수로 구별하여 저장하고, 염색조의 염색폐수나 피염물를 세척한 세척폐수의 수질을 감지하여 세척수로 재사용여부를 판단하고 재활용이 가능한 피염물의 세척 초기에 고온수만을 세척수로 사용하고 세척 후기로 갈수록 중온수 및 저온의 원수를 혼합하여 세척수의 온도를 점진적으로 낮추어 세척되는 피염물의 온도와 세척수의 온도 차이를 최소화하여 피염물을 세척하도록 한 염색조의 피염물 세척방법A dyeing system and a heat exchanger are provided in order to prevent the occurrence of stains and phenomena when washing the stains. Separate and store high temperature water higher than temperature and medium temperature water lower than the reference temperature, detect the water quality of the dyeing waste water of the dyeing tank or the washing waste water to determine whether it is reused as the washing water and high temperature at the initial stage of washing Washing the dyes in the dye bath to wash the stains by minimizing the temperature difference between the wash water and the wash water by gradually lowering the temperature of the wash water by using only water as the wash water and gradually mixing the hot and cold raw water toward the later stage of the washing. Way 염색조 및 열교환기가 구비되어 피염물의 세척시 피염물의 시와현상이 발생되는 것을 방지하기 위하여 저온의 원수를 가열하여 수세수(세척수)로 사용하는 염색시스템에 있어서, 방출되는 염색폐수 또는 수세폐수로부터 열을 회수하여 가열된 원수가 온도별로 구분하여 저장하기 위한 고온수저장탱크 및 중온수저장탱크와, 염색폐수 또는 피염물 세척폐수의 수질을 감지하는 수단을 구비하여 세척수로 사용할 수 있는 재활용수와 하수도 등으로 방출시키는 방출폐수로 구분하여 피염물의 세척이나 기타 염색용수로 사용하기 위한 재활용수를 저장하는 재활용수저장탱크를 구비한 염색시스템.Dyeing tank and heat exchanger is provided in the dyeing system that uses the raw water of low temperature to wash water (washing water) to prevent the generation of stains when washing the stains, from the discharged dyeing waste water or washing waste water High temperature water storage tanks and medium temperature water storage tanks for recovering heat and storing raw water by temperature, and means for detecting the water quality of dyeing waste water or chlorine washing waste water, and recycling water that can be used as washing water. Dyeing system equipped with a recycling water storage tank for storing recycled water for washing or other dyeing water to be discharged by sewage discharged to sewage.
KR10-2003-0052025A 2003-07-28 2003-07-28 Dyed Good Washing Method and Washing Equipments for Dying system KR100537786B1 (en)

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KR101123255B1 (en) * 2011-06-08 2012-03-20 리턴에너지 주식회사 Dyeing apparatus with a hot oil tanks
CN102644171A (en) * 2012-04-18 2012-08-22 无锡市华洋染整机械有限公司 Cooling cloth washing system for dyeing machine under state of high temperature and high pressure
KR101244170B1 (en) * 2011-02-11 2013-03-25 (주)녹색에너지 Dyeing machine with a steam supply and waste heat recovery system
CN103290633A (en) * 2013-05-31 2013-09-11 浙江斯帝特新能源有限公司 Solar dyeing machine system with function of gradient use of heat
CN104389128A (en) * 2014-12-15 2015-03-04 广东溢达纺织有限公司 Warp beam dyeing system and warp beam dyeing method

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KR101123255B1 (en) * 2011-06-08 2012-03-20 리턴에너지 주식회사 Dyeing apparatus with a hot oil tanks
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CN103290633A (en) * 2013-05-31 2013-09-11 浙江斯帝特新能源有限公司 Solar dyeing machine system with function of gradient use of heat
CN103290633B (en) * 2013-05-31 2015-01-21 浙江斯帝特新能源有限公司 Solar dyeing machine system with function of gradient use of heat
CN104389128A (en) * 2014-12-15 2015-03-04 广东溢达纺织有限公司 Warp beam dyeing system and warp beam dyeing method

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