CN216193368U

CN216193368U - Intelligent water saving system and cloth production line

Info

Publication number: CN216193368U
Application number: CN202122400173.0U
Authority: CN
Inventors: 吴海彬; 高友培; 金成勇; 彭芳
Original assignee: Guangdong Esquel Textiles Co Ltd
Current assignee: Guangdong Esquel Textiles Co Ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-04-05
Anticipated expiration: 2031-09-30

Abstract

The utility model relates to an intelligent water-saving system, which comprises: the device comprises a first washing water tank, a water flow pipeline and a control module, wherein the first washing water tank stores water for washing cloth in the spinning process; the water flow pipeline can facilitate the water in the first water tank to flow out and supplement water source into the first water washing tank, and is provided with an absorbance detection sensor which can detect the color depth of the water in the first water washing tank and feed back the color depth to the control module; the control module can decide whether the water flow pipeline supplies water to the first water washing tank or not based on the absorbance value detected by the absorbance detection sensor. The utility model judges whether water needs to be supplemented into the first water washing tank or not based on the color depth degree index in the first water washing tank, and compared with the existing scheme of timed water supplement, the utility model can achieve the purposes of saving water and reducing water cost. Further, a cloth production line comprising the system is further provided.

Description

Intelligent water saving system and cloth production line

Technical Field

The utility model relates to the technical field of textile production and processing, in particular to an intelligent water-saving system and a cloth production line.

Background

Mercerization and washing processes are important processes in the textile industry. Because the mercerization processing is the alkali condition, the attached dyestuff on the color cloth can be hydrolyzed and fall into the water bath, and along with the advance of processing time, the water washing tank can accumulate more hydrolyzed dyestuff gradually, resulting in the increase of water color depth. In the link of processing variety conversion of a mercerizing machine, particularly when a dark variety is converted into a light variety, staining accidents are easy to occur.

In order to avoid staining accidents in the mercerizing and washing processes, the scheme adopted at present is that after the mercerizing and washing processes are started, no matter how heavy the cloth is stained, quantitative water is regularly injected into a washing water tank, and the scheme has the problems of water source waste and water cost increase.

SUMMERY OF THE UTILITY MODEL

On the basis, the problem that the production cost of water is increased due to the fact that a water source is wasted by adopting a quantitative water adding scheme in the prior art is needed, the intelligent water saving system is provided, and then the cloth production line comprising the intelligent water saving system is further provided.

An intelligent water saving system, comprising:

the first water washing tank comprises an A1 water inlet and an A2 water outlet, and a heating module is arranged in the first water washing tank;

the water flow pipeline comprises a return pipeline, the return pipeline comprises a first pipeline and a second pipeline, a heat exchanger is arranged between the first pipeline and the second pipeline, and the heat exchanger comprises a first water inlet and a first water outlet which are communicated with each other and a second water inlet and a second water outlet which are communicated with each other;

one end of the first pipeline is communicated with the A2 water outlet, the other end of the first pipeline is communicated with the first water inlet, the second water outlet is communicated with the external space outside the intelligent water-saving system, the first pipeline is provided with a first electromagnetic control valve, a branch pipeline is arranged between the position, close to the A2 water outlet, of the first pipeline and the first electromagnetic control valve, and an absorbance detection sensor is arranged on the branch pipeline;

the second water inlet is communicated with an external water source, the second water outlet is communicated with one end of a second pipeline, the other end of the second pipeline is communicated with the A1 water inlet, and the second pipeline is provided with a second electromagnetic control valve;

and the control module is respectively and electrically connected with the first electromagnetic control valve, the absorbance detection sensor and the second electromagnetic control valve.

When the intelligent water-saving system works, the heating module heats water in the first water washing tank and maintains the temperature of the water in the first water washing tank, and the control module controls the absorbance detection sensor to work and controls the first electromagnetic control valve and the second electromagnetic control valve to be closed. The water flow flowing out of the A2 water outlet of the first water tank flows out along a branch pipeline in the first pipeline, the absorbance detection sensor positioned on the branch pipeline can detect the absorbance of the water body flowing through the branch pipeline at the moment, and the color depth of the water body in the first water washing tank at the moment is reacted through the absorbance value. The absorbance detection sensor can transmit the detected absorbance value to the control module, when the control module judges that the absorbance value exceeds a set threshold value, the control module opens the first electromagnetic control valve and the second electromagnetic control valve, at the moment, the water flow in the first water washing tank flows into the first water inlet of the heat exchanger through the first pipeline, an external water source flows in along the second water inlet of the heat exchanger and exchanges heat with the water flow in the first water washing tank in the heat exchanger, then enters the second pipeline along the second water outlet, and finally enters the first water washing tank from the A2 water inlet of the first water washing tank. In this scheme, just to moisturizing in the first wash tank after the absorbance value that absorbance detection sensor detected surpasss the threshold value that control module set for, avoided current no matter cloth fade weight, regularly to the wash tank in inject into the quantitative water scheme in have extravagant water source and lead to the problem that the water cost increases.

In one embodiment, the intelligent water saving system further comprises a second water washing tank, the second water washing tank comprises a B1 water inlet and a B2 overflow port, the height of the B2 overflow port in the vertical direction is higher than that of the A1 water inlet, and the heating module is also arranged in the second water washing tank;

the B1 water inlet is communicated with one end of the second pipeline far away from the second water outlet;

the water flow pipeline further comprises an overflow pipeline, one end of the overflow pipeline is communicated with the B2 overflow port, and the other end of the overflow pipeline is communicated with the A1 water inlet.

In one embodiment, a filtering module is further disposed on the first pipeline.

In one embodiment, the filtration module comprises a filter screen.

In one embodiment, the heating module includes a temperature sensor and a heating tube.

In one embodiment, a transfer mechanism is further provided between the first and second wash water tanks.

In one embodiment, the conveying mechanism comprises a first guide roller and a second guide roller which are opposite up and down and can rotate around the axis of the conveying mechanism, and a conveying channel for the cloth to pass through is formed between the first guide roller and the second guide roller.

In one embodiment, the first guide roller and the second guide roller are disposed between the first wash water tank and the second wash water tank.

In one embodiment, the control module is a PLC controller.

A cloth production line comprises the intelligent water-saving system.

Drawings

FIG. 1 is a block diagram of an intelligent water saving system according to an embodiment of the present invention;

FIG. 2 is a block diagram of the control module of FIG. 1;

FIG. 3 is a schematic block diagram of an intelligent water saving system according to another embodiment of the present invention;

FIG. 4 is a schematic block diagram of an intelligent water saving system according to another embodiment of the present invention;

FIG. 5 is a schematic block diagram of an intelligent water saving system according to another embodiment of the present invention;

fig. 6 is a flowchart illustrating a control method according to an embodiment of the utility model.

The reference numbers illustrate:

100. a first wash water tank; 110. a1 water inlet; 120. a2 water outlet; 130. a heating module;

200. a water flow line; 210. a return line; 211. a first pipeline; 212. a second pipeline;

213. a heat exchanger; 2131. a first water inlet; 2132. a first water outlet; 2133. a second water inlet;

2134. a second water outlet; 214. a first solenoid control valve; 215. a branch line;

216. an absorbance detection sensor; 217. a second solenoid control valve; 218. a filtration module;

220. an overflow line; 300. a control module; 400. a second wash water tank; 410. a water inlet of B1;

420. b2 overflow port; 500. a third wash water tank; 600. and a fourth wash water tank.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the utility model and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the utility model.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.

Referring to fig. 1, fig. 1 shows a module schematic diagram of an intelligent water saving system in an embodiment of the present invention, and the intelligent water saving system provided in an embodiment of the present invention includes: a first wash water tank 100, a water flow line 200, and a control module 300. Wherein the first water-washing tank 100 stores water for washing cloth in the spinning process; the water flow pipeline 200 can facilitate the water in the first water tank to flow out and supply water to the first water washing tank 100, and the water flow pipeline 200 is provided with an absorbance detection sensor 216 which can detect the color depth of the water flowing through the first water washing tank 100 and feed back the color depth to the control module 300; the control module 300 can determine whether the water flow line 200 is supplementing water into the first wash water tank 100 based on the absorbance value detected by the absorbance detection sensor 216. The absorbance refers to the logarithm of the ratio of the incident light intensity before the light passes through the solution or the substance to the transmitted light intensity after the light passes through the solution or the substance, which is based on 10, and can reflect the color depth of the water body. The greater the absorbance value, the greater the color depth of the water body. Of course, when different sensors or calculation formulas are adopted, the finally defined absorbance value can also be in an inverse correlation relationship with the color depth. Because this embodiment is based on the color depth degree index in first wash water tank 100 and judges whether need to add water in first wash water tank 100, therefore it compares current adoption regular water supply scheme, can play the purpose of using water wisely, reduction water cost.

Specifically, the first water washing tank 100 comprises an a1 water inlet 110, an a2 water outlet 120, wherein a heating module 130 is arranged in the first water washing tank 100; it should be noted that the first water washing tank 100 is pre-stored with water, for example, before use, water is introduced into the inlet 110 of the a 1; in addition, in the fabric washing process, the temperature of the water in the first water washing tank 100 needs to be maintained constant, and for this purpose, a heating module 130 needs to be arranged in the first water washing tank 100, and the heating module 130 may be a constant temperature steam pipe or a constant temperature heating module including a temperature sensor and a heating pipe.

The water flow pipeline 200 comprises a return pipeline 210, wherein the return pipeline 210 comprises a first pipeline 211 and a second pipeline 212, a heat exchanger 213 is arranged between the first pipeline 211 and the second pipeline 212, the heat exchanger 213 can be a plate heat exchanger 213, and the heat exchanger 213 comprises a first water inlet 2131 and a first water outlet 2132 which are communicated with each other, and a second water inlet 2133 and a second water outlet 2134 which are communicated with each other; one end of the first pipeline 211 is communicated with the a2 water outlet 120 of the first water washing tank 100, the other end of the first pipeline 211 is communicated with the first water inlet 2131 of the heat exchanger 213, the second water outlet 2134 is communicated with the external space outside the intelligent water saving system, for example, the second water outlet 2134 can be communicated with the wastewater recovery tank, the first pipeline 211 is provided with a first electromagnetic control valve 214, a branch pipeline 215 is arranged on the first pipeline 211 and is close to the a2 water outlet 120 of the first water washing tank 100 and between the first electromagnetic control valve 214, wherein the branch pipeline 215 is provided with an absorbance detection sensor 216, that is, one end of the branch pipeline 215 is communicated with the first pipeline 211, and the other end of the branch pipeline 215 can be directly communicated with the wastewater recovery tank or flow into the first water inlet 2131 of the heat exchanger 213 through a branch joint. It should be noted that the first solenoid control valve 214 may be a flow meter proportional valve of the electromagnetic type. Further the diameter of the branch line 215 may be smaller than the diameter of the first line 211, the branch line 215 may be understood as detecting a sample of the water in the first flush tank 100. That is, in order to prevent the water in the first wash water tank 100 from flowing through the first pipe 211 too quickly, the water in the first wash water tank 100 is flowed through by using the branch pipe 215 having a small diameter.

The second water inlet 2133 of the heat exchanger 213 is communicated with an external water source, such as a tap water pipe, the second water outlet 2134 of the heat exchanger 213 is communicated with one end of a second pipe 212, the other end of the second pipe 212 is communicated with the a1 water inlet 110 of the first water washing tank 100, and the second pipe 212 is provided with a second electromagnetic control valve 217.

The second solenoid control valve 217 may be identical to the first solenoid control valve 214.

The control module 300 is electrically connected to the first solenoid control valve 214, the absorbance detection sensor 216, and the second solenoid control valve 217, respectively, as shown in fig. 2. The control module 300 can be a PLC controller or a single chip microcomputer.

In the present embodiment, in the initial case, the control module 300 causes the first solenoid-operated valve 214 and the second solenoid-operated valve 217 to remain closed while causing the absorbance detection sensor 216 to start operating. The heating module 130 heats the water in the first wash water tank 100 and maintains the water in the first wash water tank 100 at a desired temperature, the water in the first wash water tank 100 is discharged from the water outlet 120 of the a2 along the branch line 215 of the first line 211, the absorbance detection sensor 216 can detect and acquire the absorbance of the water passing through the branch line 215 and transmit the detected absorbance value to the control module 300, and the control module 300 can process and compare the absorbance value with a set threshold value, for example, directly compare the absorbance value with the threshold value, or multiply the detected absorbance value with a related detection error coefficient to obtain an actual absorbance value, and compare the actual absorbance value with the threshold value. The control module 300 causes the first and second control valves to open if the current absorbance value is greater than a threshold set by the control module 300. At this time, the water in the first wash water tank 100 flows into the first water inlet 2131 of the heat exchanger 213 from the water outlet 120 of a2 along the first pipeline 211, the external water source flows into the second water inlet 2133 of the heat exchanger 213, the external water source exchanges heat with the water source entering the first water inlet 2131, and the temperature of the external water source is increased; the water source entering the first water inlet 2131 is then discharged from the first water outlet 2132 and the water source entering the second water inlet 2133 enters the a1 water inlet 110 of the first flush tank 100 from the second water outlet 2134 along the second conduit 212. Since the external water source is heat-exchanged with the water source flowing out of the first wash water tank 100, the temperature of the external water source is increased, so that the heating time of the heating module 130 can be reduced, thereby reducing the production cost; in addition, since the external water source continuously enters the first wash water tank 100, thereby causing the color depth in the first wash water tank 100 to decrease, the absorbance detected by the absorbance detection sensor 216 is lower than the threshold set by the control module 300, and the control module 300 closes the first and second

electromagnetic control valves

214 and 217 again. The embodiment can detect the color depth in the first wash water tank 100 in real time, so as to judge whether water needs to be added into the first wash water tank 100, and the problem that the water use cost is increased in the existing scheme of periodically injecting quantitative water into the wash water tank can be well avoided.

In order to better filter impurities, such as floating color, fiber, etc., in the water flowing out of the water outlet 120 of the a2 of the first water washing tank 100, in one embodiment, referring to fig. 3, the first pipe 211 is provided with a filtering module 218. The filter module 218 can remove impurities of the water body discharged from the first wash water tank 100 well. Wherein, the filtering module 218 comprises a filtering net and a filtering tank, wherein the filtering net is arranged at the water inlet of the filtering tank. The mesh number of the filter screen can be 200-300 meshes. For example, the mesh number of the filter net is 200 mesh, 220 mesh, 250 mesh, 300 mesh, or the like.

Considering that at least two water washing tanks may be required to wash cloth during the washing process of cloth, for this reason, a problem of how to replenish water when two or more water washing tanks are included in the cloth washing needs to be considered. In one embodiment, referring to FIG. 4, the intelligent water saving system further comprises a second flush tank 400, wherein second flush tank 400 comprises a B1 water inlet 410 and a B2 overflow 420, and the B2 overflow 420 of second flush tank 400 is higher than the A1 water inlet 110 of first flush tank 100 in the vertical direction, for example, the height of second flush tank 400 may be designed to be higher than first flush tank 100 or second flush tank 400 may be placed at a higher position than first flush tank 100 such that the B2 overflow 420 of second flush tank 400 is higher than the A1 water inlet 110 of first flush tank 100. In addition, a heating module 130 is also provided in the second water washing tank 400. The B1 inlet 410 of the second flush tank 400 communicates with the end of the second conduit 212 remote from the second outlet 2134, i.e. the above embodiment has been modified to refill the a1 inlet 110 of the first flush tank 100 with the second conduit 212, to refill the B1 inlet 410 of the second flush tank 400. And overflows into the first water washing tank 100 when the height of the water in the second water washing tank 400 meets an overflow requirement, and particularly, the water flow pipeline 200 further includes an overflow pipeline 220, wherein one end of the overflow pipeline 220 is communicated with the B2 overflow port 420 of the second water washing tank 400, and the other end of the overflow pipeline 220 is communicated with the a1 water inlet 110 of the first water washing tank 100.

The idea of this embodiment is that, when the absorbance value detected by the absorbance detection sensor 216 exceeds the threshold value of the control module 300, water is first supplied to the second wash water tank 400, and when the supplied water in the second wash water tank 400 reaches the overflow port, the supplied water is overflowed into the first wash water tank 100 through the overflow pipe. The reason for this consideration is that the first wash water tank 100 is a first-pass washing tank for cloth, the second wash water tank 400 is a second-pass washing tank for cloth, and therefore the color depth of the first wash water tank 100 is higher than or not less than that of the second wash water tank 400, so that the color depth in the second wash water tank 400 can be reduced on the one hand by supplementing water into the second wash water tank 400, and simultaneously, water with a lower color depth in the second wash water tank 400 overflows into the first wash water tank 100, thereby reducing the water color depths of the first wash water tank 100 and the second wash water tank 400.

When the cloth needs to be washed by multiple times, that is, when more than two wash tanks are needed, for example, four wash tanks, referring to fig. 5, a third wash tank 500 and a fourth wash tank 600 may be disposed, where in the vertical direction, the height of the overflow port of the third wash tank 500 is higher than the height of the water inlet of the second wash tank 400, the height of the overflow port of the fourth wash tank 600 is higher than the height of the water inlet of the third wash tank 500, and the second pipeline 212 may replenish water to at least one of the second wash tank 400, the third wash tank 500, and the fourth wash tank 600, for example, the fourth wash tank 600 is adopted in fig. 5. It should be noted that overflow pipes, i.e., three overflow pipes, are provided between the first flush tank 100, the second flush tank 400, the third flush tank 500, and the fourth flush tank 600.

Further, in order to facilitate the transfer of cloth between first flush water tank 100 and second flush water tank 400, in one embodiment, a transfer mechanism is further provided between first flush water tank 100 and second flush water tank 400.

Specifically, the conveying mechanism comprises a first guide roller and a second guide roller which are opposite up and down and can rotate around the axis of the conveying mechanism, and a conveying channel for the cloth to pass through is formed between the first guide roller and the second guide roller. That is to say, the cloth is between first deflector roll and second deflector roll, and when first deflector roll and second deflector roll rotated around its respective axis, the drive cloth conveying. Wherein a first guide roller and a second guide roller may be provided in both the first wash water tank 100 and the second wash water tank 400. In addition, a bending roll may be further provided between the first and second

water washing tanks

100 and 400 to widen the cloth and a padder to dry the cloth.

The utility model further provides a control method, which is shown in fig. 6 and is used for controlling the intelligent water-saving system, and the control method specifically comprises the following steps:

s110, the control module 300 controls the absorbance detection sensor 216 to work and controls the first electromagnetic control valve 214 and the second electromagnetic control valve 217 to be closed respectively;

s120, detecting the absorbance value of the water body flowing through the first pipeline 211 by the absorbance detection sensor 216, and transmitting the absorbance value to the control module 300;

s130, the control module 300 compares the absorbance value with a threshold value set in the control module 300, and when the absorbance value is greater than the threshold value, the control module 300 simultaneously opens the first solenoid control valve 214 and the second solenoid control valve 217.

In the control method of the present embodiment, the control module 300 controls the operation of the absorbance detection sensor 216 and controls the first solenoid-operated valve 214 and the second solenoid-operated valve 217 to be kept closed in the initial condition. When the absorbance value detected by the absorbance detection sensor 216 exceeds the threshold value of the control module 300, the control module 300 opens the first and second solenoid-operated

valves

214 and 217, thereby replenishing water to the first wash water tank 100 through the water flow line 200. When the absorbance value detected by the absorbance detection sensor 216 is equal to or less than the threshold value of the control module 300, the control module 300 closes the first and second solenoid-operated

valves

214 and 217 again at this time.

The utility model also provides a cloth production line which comprises the intelligent water-saving system. The intelligent water-saving system can play a better water-saving effect by being added in a cloth production line, and the following table can be specifically referred.

Comparison results	Length of processing code	Length of working	Consuming water (ton)	Water consumption (ton/thousand yard)
					Existing solutions	20000	6	49	2.45
This scheme	20000	6	34.3	1.72

By giving a comparison in the above table, under the condition that the cloth processed in 6 hours is 20000 yards, the total water consumption of the existing scheme is 49 tons, and the water consumption of each thousand yards of cloth is 2.45 tons, in the scheme, under the condition of the cloth processed in the same time and the same processing length, the total water consumption of 34.3 tons is less than that of the existing scheme, and the water consumption of each thousand yards of cloth is 1.72 tons is less than that of each thousand yards of cloth in the existing scheme. Therefore, when the intelligent water-saving system is introduced into a cloth production line, the waste of water sources can be reduced, and the use cost of water can be reduced.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the utility model. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. An intelligent water saving system, characterized in that the intelligent water saving system comprises:

2. The intelligent water saving system of claim 1, further comprising a second water washing tank, wherein the second water washing tank comprises a B1 water inlet and a B2 overflow port, the B2 overflow port is higher than the A1 water inlet in height in the vertical direction, and the second water washing tank is also provided with the heating module;

3. The intelligent water saving system according to claim 1, wherein a filter module is further disposed on the first pipeline.

4. The intelligent water saving system of claim 3 wherein the filtration module comprises a filter screen.

5. The intelligent water conservation system of claim 2 wherein the heating module comprises a temperature sensor and a heating pipe.

6. The intelligent water saving system according to claim 2, wherein a transfer mechanism is further provided between the first and second wash water tanks.

7. The intelligent water-saving system according to claim 6, wherein the conveying mechanism comprises a first guide roller and a second guide roller which are opposite up and down and can rotate around the axes of the first guide roller and the second guide roller, and a conveying channel for the cloth to pass through is formed between the first guide roller and the second guide roller.

8. The intelligent water saving system of claim 7 wherein the first and second guide rollers are disposed between the first and second wash water tanks.

9. The intelligent water saving system of claim 1 wherein the control module is a PLC controller.

10. A cloth production line, characterized by comprising the intelligent water saving system of any one of claims 1 to 9.