A kind of energy-saving environmental-protection developing and soaping range
Technical field
The utility model is related to olive oil filter plant technical field, more particularly to a kind of colour developing of energy-saving environmental-protection
Soaper.
Background technology
Developing and soaping range is one important procedure process equipment in the pad dyeing technological process of production, is printed and dyed for cotton or polyester-cotton blend
The processing operation of fabric, makes developing dye and removes loose colour impurity.It is that one kind can impregnate to cotton or polyester-cotton blend printed fabrics
Liquid additive, vapour steaming colour fixing, the process equipment except non-set dyestuff loose colour impurity, it can will be uniformly distributed cotton or polyester-cotton blend printed fabrics
Dyestuff continuously carry out set, wash, soap, the seriation operation such as hot wash, it is high with mechanization degree, cotton or polyester-cotton blend are printed
Dyeing and weaving thing disposal ability is strong, labor strength is low, optimization improves the remarkable advantages such as production environment, always all by the green grass or young crops to user
Look at.
But long-term existence lacking for " water loss being high, and quantity of wastewater effluent is big " to existing developing and soaping range in actual motion
Fall into.Production run cost can directly be increased because water consumption is high, and large amount of sewage discharge can aggravate the pollution to surrounding enviroment,
It always is that environmental administration's emphasis monitors the object of strict control, in order to reduce the water consumption of developing and soaping range, at present in colour developing
" running reverse adverse current with fabric to wash " water saving art, the production work of this " adverse current is washed " have mostly been used on soaper
Skill is have certain water saving effect to reducing water consumption.
But, developing and soaping range current technology design and actual production in, during back segment hot water wash but can produce
Substantial amounts of waste water, so far, printing and dyeing enterprise always is that directly discharge is discarded in factory by these back segment hot wash washings
Outward, this not only wastes substantial amounts of water resource, can also cause severe contamination to surrounding enviroment.In fact, developing and soaping range is in back segment
The pollution stolen goods degree of a large amount of waste waters discharged during hot water wash is still very low, and water quality is also more to clean, and reduces water body
What it can serve as developing and soaping range leading portion washing step and reduction steaming box exit slot water seal mouthful completely after temperature uses water.
The content of the invention
The purpose of this utility model is:Above-mentioned technical problem is solved, the utility model provides a kind of with water saving very well
Effect and be conducive to the energy-saving environmental-protection developing and soaping range of follow-up washing operation.
The utility model specifically uses following technical scheme to achieve these goals:
A kind of energy-saving environmental-protection developing and soaping range, including reduction steaming box, the leading portion water for sequentially setting successively of being turned left from the right side
Tank-washer, stage casing oxidation trough are soaped case and back segment water washing chamber and waste heat exchanger, and reduction steaming box or so two ends are respectively arranged with out
Cloth saliva sealing groove and fabric input mouth dipping tank, leading portion water washing chamber or so two ends are respectively arranged with leading portion water inlet and leading portion delivery port,
Aqueduct is installed between leading portion delivery port and exit slot water sealed tank, blow-off pipe, back segment washing are provided with exit slot water sealed tank
Inlet valve and flowing water Valve are provided with case, waste heat exchanger includes exchanger main body, and exchanger main body left end is provided with useless
Water water inlet pipe and clear water outlet pipe, exchanger main body right-hand member are provided with clear water water inlet pipe and wastewater drainage pipe, described Graceful
Water pipe is connected with inlet valve, and wastewater inlet pipe is connected with flowing water Valve, and the outlet of described wastewater drainage pipe is provided with catchments
Bucket, is provided with recycling pipe between drip pan and leading portion water inlet, to recycle and be provided with water pump on pipe.
Further, described reduction steaming box, leading portion water washing chamber, stage casing oxidation trough are soaped and set in case and back segment water washing chamber
It is equipped with many fabric guide rolls, fabric to be processed passes sequentially through reduction steaming box, leading portion water washing chamber, stage casing oxidation trough and soaps case and back segment
Many fabric guide rolls in water washing chamber.
Further, position of the position of the leading portion delivery port of leading portion water washing chamber higher than exit slot water sealed tank, you can utilize
High potential difference between the exit slot water sealed tank of the leading portion water washing chamber leading portion mouth of a river and reduction steaming box, the pre-feed gravity line of water after formation
Line structure.
Further, described exchanger main body includes exchanger housing, and exchanger housing is cylindrical shape, exchanger housing
Clear water heat exchanging pipe, clear water heat exchanging pipe or so two ends are inside provided with to connect with clear water outlet pipe and clear water water inlet pipe respectively
It is logical, it is provided with the inwall of described exchanger housing and is evenly equipped with polylith heat exchanging fin.
Further, described clear water heat exchanging pipe is coiled pipe.
Further, the horizontal level of described waste heat exchanger main body is less than back segment water washing chamber.
Operation principle process:
Cotton to be processed, polyester-cotton fabric are first directed to reduce steam chamber cloth feeding port dipping tank impregnation aids by one group of fabric guide roll
Liquid, then import again developing and soaping range reduction steaming box in carry out vapour steaming colour fixing processing, again through reduce steaming box exit slot water seal
Groove is delivered to leading portion water washing chamber, stage casing oxidation trough and soaps case, back segment hot water water washing chamber, removes non-set dyestuff loose colour impurity etc. and adds
Work industry.
The utility model is that to carry out rear water as follows pre-feed:In developing and soaping range normally runs, colour developing is opened
The inlet valve of soaper back segment hot water water washing chamber, you can cleaning procedure water is delivered to waste heat exchanger by clear water water inlet pipe
After the heat energy of hot water is abandoned in the interior outer waste discharge absorbed in back segment hot water water washing chamber, flow is adjusted by inlet valve through clear water outlet pipe
Back segment water washing chamber is delivered to, hot water adverse current washing processing operation is carried out to cotton or polyester-cotton fabric, because wastewater inlet pipe utilizes water
High potential difference between tank-washer and waste heat exchanger, produced outer waste discharge is abandoned hot water and is flowed into used heat friendship from back segment water washing chamber automatically
Cleaning procedure in parallel operation with the input of clear water water inlet pipe carries out thermal energy exchange with water, is put by wastewater drainage pipe after reducing water temperature
Enter in drip pan.
Restart water pump and the water in drip pan is continually entered into leading portion water washing chamber, adverse current washing is carried out to cotton or polyester-cotton fabric
Processing operation, produced outer row's waste water, by aqueduct using between water washing chamber and reduction steaming box exit slot water sealed tank
High potential difference, the pre-feed reduction steaming box exit slot water sealed tank that automatically flows into of water carries out surface cleaning to cotton or polyester-cotton fabric after formation
Operation, it is not necessary to which extra power is assisted, and with energy-conservation a little, produced outer row's waste water enters waste effluent flume through blow-off pipe
Deliver to sewage disposal.
The beneficial effects of the utility model are as follows:
1st, the utility model simple structure, " is countercurrently washed " on the basis of advantage in the existing developing and soaping range of reservation,
The waste water for more cleaning that back segment water washing chamber is discharged, leading portion water washing chamber is sent into through heat exchanger " after cooling " as cold
Washing step water and reduction steaming box outlet packing water.Have to reducing the water consumption of developing and soaping range, reducing sewage discharge
Positive effect, the economic benefit and social enviroment protection effect to manufacturing enterprise with consumption reduction.
2nd, sent before water after formation using the high potential difference between water washing chamber and reduction steaming box exit slot water sealed tank by aqueduct
Automatically flow into reduction steaming box exit slot water sealed tank surface cleaning operation is carried out to cotton or polyester-cotton fabric, it is not necessary to extra power
Assist, there is energy-conservation, produced outer row's waste water enters waste effluent flume and delivers to sewage disposal through blow-off pipe.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of waste heat exchanger;
Reference:1- fabrics to be processed, 3- reduction steaming boxes, 4- leading portion water washing chambers, 5- stage casings oxidation trough is soaped case, 6-
Back segment water washing chamber, 7- drip pans, 8- water pumps, 9- is recycled and managed, 10- aqueducts, 11- exit slot water sealed tanks, 12- blow-off pipes,
13- wastewater inlet pipes, 14- exchanger main bodys, 15- wastewater drainage pipes, 16- clear water water inlet pipes, 17- clear water outlet pipes, 18- water inlets
Valve, 19- fabric guide rolls, 20- fabric input mouth dipping tanks, 21- flowing water Valves.
Specific embodiment
In order to those skilled in the art are better understood from the utility model, below in conjunction with the accompanying drawings with following examples to this
Utility model is described in further detail.
Embodiment 1
As shown in Fig. 1 to 2, the present embodiment provides a kind of energy-saving environmental-protection developing and soaping range, including is turned left from the right side suitable successively
Reduction steaming box 3 that sequence is set, leading portion water washing chamber 4, stage casing oxidation trough are soaped case 5 and back segment water washing chamber 6, it is characterised in that also
Including waste heat exchanger, reduction steaming box 3 or so two ends are respectively arranged with exit slot water sealed tank 11 and fabric input mouth dipping tank 20, preceding
Section water washing chamber 4 or so two ends are respectively arranged with leading portion water inlet and leading portion delivery port, leading portion delivery port and exit slot water sealed tank 11
Between aqueduct 10 is installed, blow-off pipe 12 is provided with exit slot water sealed tank 11, be provided with inlet valve on back segment water washing chamber 6
18 and flowing water Valve 21, waste heat exchanger includes exchanger main body 14, and the left end of exchanger main body 14 is provided with wastewater inlet pipe 13
With clear water outlet pipe 17, the right-hand member of exchanger main body 14 is provided with clear water water inlet pipe 16 and wastewater drainage pipe 15, described Graceful
Water pipe 17 is connected with inlet valve 18, and wastewater inlet pipe 13 is connected with flowing water Valve 21, the outlet of described wastewater drainage pipe 15
Drip pan 7 is provided with, recycling pipe 9 is provided between drip pan 7 and leading portion water inlet, recycled and be provided with water on pipe 9
Pump 8.
Described reduction steaming box 3, leading portion water washing chamber 4, stage casing oxidation trough are soaped and be provided with case 5 and back segment water washing chamber 6
Many fabric guide rolls 19, fabric to be processed 1 pass sequentially through reduction steaming box 3, leading portion water washing chamber 4, stage casing oxidation trough soap case 5 and after
Many fabric guide rolls 19 in section water washing chamber 6.
On the basis of retaining in existing developing and soaping range " adverse current wash " advantage, the more cleaning that back segment water washing chamber is discharged
Waste water, through heat exchanger " after cooling " feeding leading portion water washing chamber as cold water wash process water and reduction steaming box go out
Mouth packing water.There is positive effect to reducing the water consumption of developing and soaping range, reduction sewage discharge, there is consumption reduction to manufacturing enterprise
Economic benefit and social enviroment protection effect.
Embodiment 2
The present embodiment is further optimized on the basis of embodiment 1, specifically:
Position of the position of the leading portion delivery port of leading portion water washing chamber 4 higher than exit slot water sealed tank 11.
Described exchanger main body 14 includes that exchanger housing 14-2, exchanger housing 14-2 are cylindrical shape, exchanger shell
Be provided with body 14-2 clear water heat exchanging pipe 14-3, clear water heat exchanging pipe 14-3 or so two ends respectively with clear water outlet pipe 17
Connected with clear water water inlet pipe 16, be provided with the inwall of described exchanger housing 14-2 and be evenly equipped with polylith heat exchanging fin 14-1.
Described clear water heat exchanging pipe 14-3 is coiled pipe, and being provided with for coiled pipe is beneficial to increase clear water heat exchanging pipe
14-3 length in exchanger housing 14-2, further increases the cooling effect of the waste water for utilizing to be recycled.
Embodiment 3
The present embodiment is further optimized on the basis of embodiment 1 or 2, specific as follows:
The horizontal level of described exchanger main body 14 is less than back segment water washing chamber 6, because wastewater inlet pipe utilizes water washing chamber
High potential difference between waste heat exchanger, produced outer waste discharge is abandoned hot water and is flowed into waste heat exchanger from back segment water washing chamber automatically
The interior cleaning procedure with the input of clear water water inlet pipe carries out thermal energy exchange with water, and collection is put into by wastewater drainage pipe after reducing water temperature
In bucket.
The above, preferred embodiment only of the present utility model is not used to limit the utility model, the utility model
Scope of patent protection be defined by claims, it is every with being equal to that specification of the present utility model and accompanying drawing content are made
Structure change, similarly should be included in protection domain of the present utility model.