CN217818851U - Dyeing liquid technological parameter intelligent detection system of dyeing machine - Google Patents
Dyeing liquid technological parameter intelligent detection system of dyeing machine Download PDFInfo
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- CN217818851U CN217818851U CN202221967970.5U CN202221967970U CN217818851U CN 217818851 U CN217818851 U CN 217818851U CN 202221967970 U CN202221967970 U CN 202221967970U CN 217818851 U CN217818851 U CN 217818851U
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Abstract
The utility model discloses a dyeing machine dye liquor technological parameter intellectual detection system, including dye liquor technological parameter detection device (1), dyeing machine (2) have a plurality ofly, and every dyeing machine (2) are equipped with respectively and get liquid pipeline (3), are equipped with sample pump (4) on the liquid taking pipeline (3) of every dyeing machine (2), and all liquid taking pipeline (3), sample pump (4) are connected with dye liquor technological parameter detection device (1). The dye liquor technological parameter detection device (1) comprises a dye liquor technological parameter sensor (1-1), a measurement pool (1-2) and a main station controller (1-3), wherein the dye liquor technological parameter sensor (1-1) is connected with the main station controller (1-3), all liquid taking pipelines (3) are communicated with the measurement pool (1-2), and all sampling pumps (4) are connected with the main station controller (1-3). The utility model discloses carry out on-line measuring to a plurality of dyeing machine dye liquor technological parameters, reduced the detection cost by a wide margin, reliability, accuracy and detection efficiency height.
Description
Technical Field
The utility model relates to a technological parameter detecting system especially relates to a dyeing machine dye liquor technological parameter detecting system, belongs to dyeing and finishing equipment technical field.
Background
Dyeing and finishing refers to a process mainly for chemical treatment of textile materials (fibers, yarns and fabrics), wherein dye liquor process parameters are very important parameters in the dyeing and finishing process, and because the dye liquor process parameters are unstable and do not meet production requirements due to factors such as concentration change of auxiliaries, deterioration of auxiliaries or unqualified water quality and the like, great economic loss can be caused to dyeing and finishing processing, so that the stability of the process parameters in the dyeing and finishing processing process and the production requirements can be ensured, the economic loss is reduced, the enterprise profit is improved, and the method has very important significance.
At present, the dye liquor technological parameters of a dyeing machine are usually detected by manual measurement, but the reliability and the accuracy of the manual measurement are lower. At present, some single dyeing machine dye liquor process parameter online detection devices also appear, but the total input cost is larger.
Disclosure of Invention
The to-be-solved technical problem of the utility model is overcome prior art not enough, provide a dyeing machine dye liquor technological parameter intellectual detection system, this system not only replaces artifical the measurement completely, can carry out on-line measuring to a plurality of dyeing machine dye liquor technological parameters through one set of detecting system moreover, can reduce the detection cost by a wide margin, and reliability, accuracy and detection efficiency height.
For solving the technical problem, the utility model discloses a such dyeing machine dye liquor technological parameter intellectual detection system, including dye liquor technological parameter detection device, the dyeing machine has a plurality ofly, and every dyeing machine is equipped with respectively and gets the liquid pipeline, is equipped with the sample pump on the liquid pipeline of getting of every dyeing machine, all get liquid pipeline, sample pump with dye liquor technological parameter detection device connects.
As a preferred embodiment of the utility model, dye liquor technological parameter detection device includes dye liquor technological parameter sensor, measuring tank and host controller, dye liquor technological parameter sensor is connected with the host controller, and all draw liquid pipeline and dye liquor technological parameter detection device in the measuring tank intercommunication, all sampling pumps are connected with the host controller among the dye liquor technological parameter detection device.
As an optimal implementation manner of the utility model, the sampling pump that gets the liquid pipeline at every dyeing machine goes out liquid end and/or feed liquor end and still is equipped with the stop valve, and all stop valves are connected with the master controller.
As a preferred embodiment of the present invention, the dye liquor process parameter detecting device further comprises a first human-machine interface terminal, wherein the first human-machine interface terminal is connected to the main station controller.
As an embodiment of the present invention, each dyeing machine is provided with a second human-computer interface terminal, and the second human-computer interface terminal of each dyeing machine is connected with the main station controller.
As an optimal implementation mode of the utility model, dye liquor technological parameter detection device is still including measuring pond level sensor, it installs to measure pond level sensor measure in the pond, it is connected with the main station controller to measure pond level sensor.
As an optimal implementation mode of the utility model, dye liquor technological parameter detection device still includes that the measuring cell washs the pipeline and installs the measuring cell that washs on the pipeline and wash automatically controlled stop valve, measuring cell washs pipeline one end and measuring cell intercommunication, the other end and washing liquid intercommunication, the measuring cell washs automatically controlled stop valve and is connected with the master controller.
As an embodiment of the utility model, dye liquor technological parameter detection device is still including the outer discharge tube way of measuring pool waste liquid and install the outer automatically controlled stop valve of measuring pool waste liquid on the outer discharge tube way of measuring pool waste liquid, the outer automatically controlled stop valve of discharge of measuring pool waste liquid is connected with the master controller.
As a preferred embodiment of the present invention, the dye solution process parameter sensor includes a PH sensor, a conductivity sensor, a temperature sensor, a color sensor, and a turbidity sensor.
After the technical scheme is adopted, the utility model discloses following beneficial effect has:
the utility model discloses an every dyeing machine is equipped with respectively and gets the liquid pipeline, is equipped with the sample pump on the liquid pipeline of getting of every dyeing machine, and the dye liquor that appointed dyeing machine was drawed according to patrolling and examining route and/or special detection request to the main station controller, pours into dye liquor technological parameter detection device into, realizes the timesharing and detects alone. The system adopts a sampling mode, a dye liquor process parameter detection device is used for detecting the dye liquor of a plurality of dyeing machines, and the detection distance is not limited. On one hand, the dyeing and finishing process management center can remotely set data routing inspection paths, acquisition intervals, application dye liquor process parameter special detection requests and the like, is simple and convenient to use, greatly supports the tracking and adjustment of printing and dyeing process parameters, improves the product quality, realizes the centralized control of dye liquor process parameter detection, and has very obvious effect of improving the production benefit; on the other hand, the shared polling and/or special detection request mode of the dye liquor process parameter sensor has high cost performance, can be expanded and reduced at will, has no investment waste, greatly reduces the equipment investment cost and greatly reduces the detection cost.
The utility model discloses a dye liquor technological parameter detection device disposes a man-machine interface terminal, perhaps every dyeing machine disposes a man-machine interface terminal respectively, makes things convenient for the staff operation.
The utility model has the advantages of simple and reasonable structure, can replace artifical the measurement completely, can carry out on-line measuring to a plurality of dyeing machine dye liquor technological parameters to reliability, accuracy and detection efficiency are high.
Drawings
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
Fig. 1 is a schematic structural view of an embodiment of the intelligent detecting system for dye liquor technological parameters of the dyeing machine of the present invention.
Fig. 2 is a schematic structural view of another embodiment of the intelligent detecting system for dye liquor process parameters of the dyeing machine of the present invention.
Detailed Description
Referring to fig. 1 and 2, an intelligent detection system for dye liquor process parameters of a dyeing machine includes a dye liquor process parameter detection device 1, where there are a plurality of dyeing machines 2, for example, 2 to 300 dyeing machines, or more, 5 dyeing machines are shown in the figure, each dyeing machine 2 is respectively provided with a liquor taking pipeline 3, a liquor taking end of the liquor taking pipeline 3 is communicated with dye liquor in the dyeing machine 2, the liquor taking pipeline 3 of each dyeing machine 2 is provided with a sampling pump 4, and all the liquor taking pipelines 3 and the sampling pumps 4 are connected with the dye liquor process parameter detection device 1.
As a preferred embodiment of the present invention, referring to fig. 1 and 2, the dye liquor process parameter detecting device 1 includes a dye liquor process parameter sensor 1-1, a measuring tank 1-2 and a main station controller 1-3, the main station controller 1-3 is preferably a DCS main station controller, the dye liquor process parameter sensor 1-1 is connected with the main station controller 1-3, all the liquid taking pipelines 3 are communicated with the measuring tank 1-2 of the dye liquor process parameter detecting device 1, and all the sampling pumps 4 are connected with the main station controller 1-3 of the dye liquor process parameter detecting device 1.
As a preferred embodiment of the present invention, referring to fig. 1, a stop valve 5 is further provided at the liquid outlet end and/or the liquid inlet end of the sampling pump 4 of the liquid taking pipeline 3 of each dyeing machine, and all the stop valves 5 are connected to the main station controller 1-3. The stop valve 5 is preferably an electric control or pneumatic control stop valve, and when the device works, the master controller 1-3 starts the sampling pump 4 of each dyeing machine 2 in a time-sharing manner and opens the stop valve 5, so that the dye liquor of the dyeing machine 2 to be detected is extracted and injected into the dye liquor process parameter detection device 1, and the time-sharing independent detection is realized.
As another preferred embodiment of the present invention, referring to fig. 2, when the liquid-taking pipeline 3 of each dyeing machine is not provided with a sampling pump 4, and the liquid-taking pipeline 3 is provided with a stop valve 5, during operation, the main station controller 1-3 starts the stop valves 5 of each dyeing machine 2 in a time-sharing manner, and the circulating pump 7 of each dyeing machine 2 is used to extract the dye liquor of the dyeing machine 2 to be tested from the dye liquor circulating pipeline to be injected into the dye liquor technological parameter detection device 1, so as to realize time-sharing independent detection.
As a preferred embodiment of the present invention, the dye liquor process parameter detecting device 1 further comprises a first human-machine interface terminal, the first human-machine interface terminal is connected with the main station controller 1-3, not shown in the figure, the dye liquor process parameter data of each dyeing machine 2 can be displayed on the first human-machine interface terminal.
As a preferred embodiment of the present invention, referring to fig. 1 and 2, each dyeing machine 2 is respectively provided with a second human-machine interface terminal 6, and the second human-machine interface terminal 6 of each dyeing machine 2 is respectively connected with the main station controllers 1-3. The respective dye liquor process parameter data are displayed on the second human-machine interface terminal 6 of each dyeing machine 2.
As a preferred embodiment of the utility model, as shown in figures 1 and 2, the dye liquor technological parameter detection device 1 further comprises a measuring tank liquid level sensor 1-4, the measuring tank liquid level sensor 1-4 is installed in the measuring tank 1-2, and the measuring tank liquid level sensor 1-4 is connected with a main station controller 1-3. During operation, the data of the liquid level sensors 1-4 of the measuring tank can be monitored, and the extracted dye liquor is prevented from being too much or too little, so that the accurate liquid level is maintained.
As a preferred embodiment of the present invention, referring to fig. 1 and 2, the dye liquor process parameter detecting device 1 further comprises a measuring tank cleaning pipeline 1-5 and a measuring tank cleaning electric control stop valve 1-6 installed on the measuring tank cleaning pipeline 1-5, wherein one end of the measuring tank cleaning pipeline 1-5 is communicated with the measuring tank 1-2, the other end is communicated with the cleaning liquid, and the measuring tank cleaning electric control stop valve 1-6 is connected with the main station controller 1-3. During operation, the measuring cells 1-2 are preferably cleaned after each detection, so as to ensure the accuracy of the dye liquor process parameters of each dyeing machine 2.
As a preferred embodiment of the present invention, referring to fig. 1 and 2, the dye liquor process parameter detecting device 1 further includes a measuring tank waste liquid discharge pipeline 1-7 and a measuring tank waste liquid discharge electric control stop valve 1-8 installed on the measuring tank waste liquid discharge pipeline 1-7, the measuring tank waste liquid discharge electric control stop valve 1-8 is connected to the main station controller 1-3, and the lower end of the measuring tank waste liquid discharge pipeline 1-7 is provided with a waste liquid tank 8. During working, preferably, the waste liquid is discharged from the measuring pool 1-2 after each detection, so that the accuracy of the dye liquor process parameters of each dyeing machine 2 is ensured.
As a preferred embodiment of the present invention, the dye liquor process parameter sensor 1-1 includes sensors such as a PH sensor, a conductivity sensor, a temperature sensor, a color sensor, and a turbidity sensor.
Through the test, the utility model discloses can carry out the on-line measuring to a plurality of dyeing machine dye liquor technological parameters, reduce the detection cost by a wide margin, reliability, accuracy and detection efficiency are high, have gained good effect.
Claims (9)
1. The utility model provides a dyeing machine dye liquor technological parameter intelligent detection system, includes dye liquor technological parameter detection device (1), its characterized in that: the dyeing machine (2) is provided with a plurality of dyeing machines, each dyeing machine (2) is respectively provided with a liquid taking pipeline (3), the liquid taking pipeline (3) of each dyeing machine (2) is provided with a sampling pump (4), and all the liquid taking pipelines (3) and the sampling pumps (4) are connected with the dye liquor technological parameter detection device (1).
2. The dyeing machine dye liquor process parameter intelligent detection system of claim 1, characterized in that: the dye liquor technological parameter detection device (1) comprises a dye liquor technological parameter sensor (1-1), a measurement pool (1-2) and a main station controller (1-3), wherein the dye liquor technological parameter sensor (1-1) is connected with the main station controller (1-3), all liquid taking pipelines (3) are communicated with the measurement pool (1-2) in the dye liquor technological parameter detection device (1), and all sampling pumps (4) are connected with the main station controller (1-3) in the dye liquor technological parameter detection device (1).
3. The dyeing machine dye liquor process parameter intelligent detection system of claim 2, characterized in that: and a sampling pump (4) of each dyeing machine liquid taking pipeline (3) is provided with a liquid outlet end and/or a liquid inlet end with a stop valve (5), and all the stop valves (5) are connected with a main station controller (1-3).
4. A dyeing machine dye liquor process parameter intelligent detection system according to claim 2 or 3, characterized in that: the dye liquor process parameter detection device (1) further comprises a first human-computer interface terminal, and the first human-computer interface terminal is connected with the main station controller (1-3).
5. A dyeing machine dye liquor process parameter intelligent detection system according to claim 2 or 3, characterized in that: each dyeing machine (2) is respectively provided with a second human-computer interface terminal (6), and the second human-computer interface terminal (6) of each dyeing machine (2) is respectively connected with the main station controller (1-3).
6. An intelligent detection system for the dyeing liquid process parameters of a dyeing machine according to claim 2 or 3, characterized in that: the dye liquor process parameter detection device (1) further comprises a measuring tank liquid level sensor (1-4), wherein the measuring tank liquid level sensor (1-4) is installed in the measuring tank (1-2), and the measuring tank liquid level sensor (1-4) is connected with a main station controller (1-3).
7. A dyeing machine dye liquor process parameter intelligent detection system according to claim 2 or 3, characterized in that: the dye liquor technological parameter detection device (1) further comprises a measuring tank cleaning pipeline (1-5) and a measuring tank cleaning electric control stop valve (1-6) arranged on the measuring tank cleaning pipeline (1-5), one end of the measuring tank cleaning pipeline (1-5) is communicated with the measuring tank (1-2), the other end of the measuring tank cleaning pipeline is communicated with a cleaning liquid, and the measuring tank cleaning electric control stop valve (1-6) is connected with a main station controller (1-3).
8. A dyeing machine dye liquor process parameter intelligent detection system according to claim 2 or 3, characterized in that: the dye liquor process parameter detection device (1) further comprises a measuring tank waste liquid discharge pipeline (1-7) and a measuring tank waste liquid discharge electric control stop valve (1-8) installed on the measuring tank waste liquid discharge pipeline (1-7), and the measuring tank waste liquid discharge electric control stop valve (1-8) is connected with the main station controller (1-3).
9. A dyeing machine dye liquor process parameter intelligent detection system according to claim 2 or 3, characterized in that: the dye liquor process parameter sensor (1-1) comprises a PH value sensor, a conductivity sensor, a temperature sensor, a color sensor and a turbidity sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221967970.5U CN217818851U (en) | 2022-07-28 | 2022-07-28 | Dyeing liquid technological parameter intelligent detection system of dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221967970.5U CN217818851U (en) | 2022-07-28 | 2022-07-28 | Dyeing liquid technological parameter intelligent detection system of dyeing machine |
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| CN217818851U true CN217818851U (en) | 2022-11-15 |
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| CN202221967970.5U Active CN217818851U (en) | 2022-07-28 | 2022-07-28 | Dyeing liquid technological parameter intelligent detection system of dyeing machine |
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