CN104389128A - Warp beam dyeing system and warp beam dyeing method - Google Patents
Warp beam dyeing system and warp beam dyeing method Download PDFInfo
- Publication number
- CN104389128A CN104389128A CN201410778030.5A CN201410778030A CN104389128A CN 104389128 A CN104389128 A CN 104389128A CN 201410778030 A CN201410778030 A CN 201410778030A CN 104389128 A CN104389128 A CN 104389128A
- Authority
- CN
- China
- Prior art keywords
- warp
- warp beam
- creel
- dyeing
- draining bucket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/06—Passing warp yarns in unwound or in wound form through bleaching, washing or dyeing liquid
Abstract
The invention discloses a warp beam dyeing system and a warp beam dyeing method. The warp beam dyeing system comprises a dyeing vat, a pump, a creel, a plurality of beams and water drain barrels, wherein the water drain barrels are sealed, the creel is arranged in the dyeing vat, the plurality of beams are connected onto the creel, the beams are hollow shafts, chambers of the beams are formed inside the hollow shafts, a plurality of through holes for a dyeing liquid to pass are formed in side walls of the beams, and the water drain barrels are arranged in the chambers of the beams. By the aid of the warp beam dyeing system, water consumption, steam consumption and chemical material consumption can be reduced.
Description
Technical field
The present invention relates to yarn dyeing field, particularly relate to a kind of warp thread yarn warp dyeing system and colouring method thereof.
Background technology
Dyeing belongs to traditional high emission industry in manufacturing industry, and yarn dyeing, as the important step preventing from printing and dyeing, also belongs to highly energy-consuming, high water consumption industry.Yarn dyeing is divided into hank dyeing, cheese dyeing, beam dyeing etc. at present, cheese dyeing and beam dyeing method similar, be all promote liquid stream with pump and penetrate whole cheese and beamed yarn, make dye liquor reach the object of yarn dyeing line in dye vat.In production process because of yarn needs half to soak or complete immersion in dye liquor, therefore need a large amount of water to carry out dyeing and the process such as washing, therefore all larger in water consumption, blowdown, energy use.
Traditional beam dyeing method is because limiting by self staining method, there is the consumption of higher water, steam, auxiliary chemicals, along with society environmental consciousness is to improve, energy-saving and emission-reduction and friendly environment become industry development trend gradually, society is for all the more attention of highly energy-consuming and high pollution industry, traditional beam dyeing mode faces unprecedented cost and environmental pressure, is difficult to adapt to new production emission request, suddenly treats that a kind of new Method and Technology reduces beam dyeing energy consumption and sewage discharge.
Summary of the invention
Based on this, be necessary to provide a kind of warp thread yarn warp dyeing system reducing water consumption, reduce steam consumption, reduce the consumption of chemical industry material.
A kind of warp thread yarn warp dyeing system, comprises dye vat, the pump housing, creel, multiple warp beam and draining bucket, and described draining bucket is in sealing shape, and described creel is arranged in dye vat;
Multiple described warp beam is connected on described creel, and described warp beam is quill shaft, and hollow mandrel interior forms the chamber of described warp beam, and the sidewall of described warp beam has multiple through hole passed through for dye liquor, and described draining bucket is arranged in the chamber of described warp beam.
Wherein in an embodiment, described draining bucket be positioned at the chamber of described warp beam and detachable be connected to described creel.
Wherein in an embodiment, the end of described draining bucket has groove, and described creel has the protrusion being matched with described groove, and described draining chimb is sheathed on described protrusion.
Wherein in an embodiment, described draining bucket is fixedly connected in the chamber of described warp beam.
Wherein in an embodiment, described creel has creel axle, and the bottom of described creel axle is connected with gripper shoe, and described creel axle is positioned at the middle part of gripper shoe, and described warp beam is connected to described gripper shoe, and described warp beam is parallel with described creel axle.
Wherein in an embodiment, described gripper shoe is rounded, and described warp beam is uniformly distributed in described gripper shoe, and warp beam is positioned at the edge of gripper shoe.
Wherein in an embodiment, described draining bucket is cylindrical, and the diameter of described draining bucket is positioned at 90-390mm, and the axial length of described draining bucket is 500-1700mm.
Wherein in an embodiment, the edge at the both ends of described warp beam has outstanding limit, is configured for the recess being wound around warp between described outstanding limit and the outer wall of described warp beam.
Another object of the present invention is to provide a kind of warp thread beam dyeing method.
A kind of warp thread beam dyeing method, comprises the steps:
To wait that contaminating the warp thread washed is wound in warp beam by predetermined length and width, is installed on warp beam on creel, is arranged at by draining bucket in the chamber of warp beam, be placed in by creel in dye vat, pump housing pump is got dye liquor and is carried out scouringing and bleaching, dyeing.
Wherein in an embodiment, the traffic direction of the described pump housing passes through the through hole of warp beam to outside one-way circulation by the chamber interior of warp beam.
The warp thread yarn warp dyeing system that the present invention relates to adds a columniform sealing draining bucket, and draining bucket can be fixed on creel or employing activity detachable block is connected with creel and also can be fixed in the chamber of warp beam.The purposes of draining bucket occupies warp beam intracavity space, effectively can arrange the water of warp beam inner chamber when beam dyeing, reaches the effect reducing production bath raio.
The warp thread yarn warp dyeing system that the present invention relates to, can effectively reduce beam dyeing bath raio, by the technological transformation to equipment, can effectively reduce beam dyeing bath raio, save the resources such as water, steam, auxiliary chemicals.
The present invention adds at warp beam inner chamber the draining bucket (water is than bucket) that effectively can occupy warp beam chamber, length 500 ~ 1700mm is fixed with warp beam, diameter is determined from 90 ~ 390mm according to yarn beam diameter, effectively can reduce by 0.5 ~ 3 bath raio in warp beam production.The material of draining bucket (water is than bucket) is metal material or high molecular polymer, is hermetically-sealed construction, normally can work under 140 DEG C and 5 atmospheric pressure.There is high temperature high voltage resistant, resistance to highly basic, powerful oxidation corrosion resistance agent, resistance to strong reductant, organic solvent-resistant, the dense organic acid feature of resistance to height.
In sum, the warp thread yarn warp dyeing system that the present invention relates to, a kind of for reducing beam dyeing bath raio and the low new technology of energy consumption, compared with prior art, scouring and bleaching in dyeing course whole, can save 8 ~ 25% with water, and corresponding steam and chemical industry material are a kind of beam dyeing energy-conserving and emission-cutting technologies easily realized by scrap build.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention creel, warp beam and draining bucket combination schematic diagram;
Fig. 2 is that embodiment of the present invention draining bucket is fixedly connected to warp beam combination schematic diagram;
Fig. 3 is that embodiment of the present invention draining bucket is fixedly connected to warp beam schematic top plan view.
Description of reference numerals
100, creel; 101, creel axle; 102, gripper shoe; 103, protrude; 200, warp beam; 201, through hole; 300, draining bucket; 301, groove; 400, warp thread; 500, lid; 600, fixed arm.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.Term as used herein "and/or" comprises arbitrary and all combinations of one or more relevant Listed Items.
A kind of warp thread yarn warp dyeing system, shown in Figure 1, comprise dye vat, the pump housing, creel 100,8 warp beams 200 and 8 draining buckets 300, described draining bucket 300 is in sealing shape, described draining bucket 300 is cylindrical, the diameter of described draining bucket 300 is positioned at 90-390mm, and the axial length of described draining bucket 300 is 500-1700mm.Described creel 100 is arranged in dye vat;
Multiple described warp beam 200 is connected on described creel 100, described warp beam 200 is quill shaft, hollow mandrel interior forms the chamber of described warp beam 200, the sidewall of described warp beam 200 has multiple through hole 201 passed through for dye liquor, through hole 201 is uniformly distributed in the sidewall of described warp beam 200, and described draining bucket 300 is corresponding to be respectively arranged in the chamber of described warp beam 200.The edge at the both ends of described warp beam 200 has outstanding limit, is configured for the recess being wound around warp thread 400 between described outstanding limit and the outer wall of described warp beam 200.
Described creel 100 has creel axle 101, and the bottom of described creel axle 101 is connected with gripper shoe 102, and described creel axle 101 is positioned at the middle part of gripper shoe 102, and described warp beam 200 is connected to described gripper shoe 102, and described warp beam 200 is parallel with described creel axle 101.Described gripper shoe 102 is rounded, and described warp beam 200 is uniformly distributed in described gripper shoe 102, and warp beam 200 is positioned at the edge of gripper shoe 102.
The end of described draining bucket 300 has groove 301, the gripper shoe 102 of described creel 100 has the cylindrical protrusions 103 being matched with described groove 301, the groove 301 of described draining bucket 300 is sheathed on described protruding 103, described draining bucket 300 be positioned at the chamber of described warp beam 200 and detachable be connected to described creel 100, described draining bucket 300 be positioned at described warp beam 200 chamber and after being embedded at groove 301 by protruding 103, described creel 100 is also provided with lid 500, for covering the upper opening of described warp beam 200.
Or, shown in Fig. 2 and Fig. 3, described draining bucket 300 is fixedly connected on the inwall of warp beam 200 by fixed arm 600, now, the both ends of described draining bucket 300 are round and smooth shape transition, and the quantity of described fixed arm 600 is 6, the described each branch in draining bucket about 300 two ends 3 fixed arms 600, fixed arm 600 is uniformly distributed in the outer wall of described draining bucket 300, and after described draining bucket 300 is fixedly connected on the inwall of described warp beam 200, described draining bucket 300 moves together with described warp beam 200.
The warp thread beam dyeing method that the warp thread yarn warp dyeing system that the present invention relates to relates in use, comprises the steps:
To wait that contaminating the warp thread 400 washed is wound on (warping) in warp beam 200 by predetermined length and width, warp beam 200 is installed on creel 100, draining bucket 300 is arranged in the chamber of warp beam 200, creel 100 is placed in dye vat, pump housing pump is got dye liquor and is carried out scouringing and bleaching, dyeing, through washing and fixed soft after, go out cylinder, to obtain final product.The traffic direction of the described pump housing by the chamber interior of warp beam 200 by the through hole 201 of warp beam 200 to outside one-way circulation, the range of speeds of the pump housing is 1200 revs/min, the wash water time at 5-10min, maximum temperature 100 DEG C in dye vat, maximum pressure 3bar.
Warp thread 400 in the present embodiment is the textile beamed yarn of 80s/2,8 warp beam 200 400kg altogether, and the textile beamed yarn of the 80S/2 in the present embodiment water saving dyeing is every as follows:
1. production bath raio is determined:
When using normal beam dyeing, bath raio is 7.5, and single amount of inlet water is 3000L, and can effectively reduce 540L water after installing 8 draining buckets 300 of the present invention additional, production bath raio is 6.15.
2. scouring and bleaching, dyeing course
Creel 100 on warping → dress yarn → install is in the chamber of draining bucket 300 to warp beam 200 → enter dye vat to scouring and bleaching → dye → wash → fixation is excessively soft → go out cylinder.
3. save and calculate
Bath raio is saved: 7.5-6.15=1.35 (saving 18%)
Water: in production process, each water inlet all can save 540L water, production process is intake and is saved 5.4T water altogether 10 times.Steam: with bath raio saving, saves 18%.Chemical industry material: with bath raio saving, saves 18%.
The warp thread yarn warp dyeing system that the present invention relates to adds a columniform sealing draining bucket, and draining bucket can be fixed on creel or employing activity detachable block is connected with creel and also can be fixed in the chamber of warp beam.The purposes of draining bucket occupies warp beam intracavity space, effectively can arrange the water of warp beam inner chamber when beam dyeing, reaches the effect reducing production bath raio.
The warp thread yarn warp dyeing system that the present invention relates to, can effectively reduce beam dyeing bath raio, by the technological transformation to equipment, can effectively reduce beam dyeing bath raio, save the resources such as water, steam, auxiliary chemicals.
The diameter of existing warp beam own is 100 ~ 400mm, length 50 ~ 1700mm, warp beam cavity volume 4L ~ 220L, the water yield of warp beam inner chamber is equivalent to heavy 0.7 ~ 3.5 times of yarn in warp beam, this part bath raio is that warp beam axle staining method self can bring, and can not be saved in production process.The present invention adds at warp beam inner chamber the draining bucket (water is than bucket) that effectively can occupy warp beam chamber, length 500 ~ 1700mm is fixed with warp beam, diameter is determined from 90 ~ 390mm according to yarn beam diameter, effectively can reduce by 0.5 ~ 3 bath raio in warp beam production.The material of draining bucket (water is than bucket) is metal material or high molecular polymer, is hermetically-sealed construction, normally can work under 140 DEG C and 5 atmospheric pressure.There is high temperature high voltage resistant, resistance to highly basic, powerful oxidation corrosion resistance agent, resistance to strong reductant, organic solvent-resistant, the dense organic acid feature of resistance to height.
In sum, the warp thread yarn warp dyeing system that the present invention relates to, a kind of for reducing beam dyeing bath raio and the low new technology of energy consumption, compared with prior art, scouring and bleaching in dyeing course whole, can save 8 ~ 25% with water, and corresponding steam and chemical industry material are a kind of beam dyeing energy-conserving and emission-cutting technologies easily realized by scrap build.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a warp thread yarn warp dyeing system, is characterized in that, comprises dye vat, the pump housing, creel, multiple warp beam and draining bucket, and described draining bucket is in sealing shape, and described creel is arranged in dye vat;
Multiple described warp beam is connected on described creel, and described warp beam is quill shaft, and hollow mandrel interior forms the chamber of described warp beam, and the sidewall of described warp beam has multiple through hole passed through for dye liquor, and described draining bucket is arranged in the chamber of described warp beam.
2. warp thread yarn warp dyeing system according to claim 1, is characterized in that, described draining bucket be positioned at the chamber of described warp beam and detachable be connected to described creel.
3. warp thread yarn warp dyeing system according to claim 2, is characterized in that, the end of described draining bucket has groove, and described creel has the protrusion being matched with described groove, and described draining chimb is sheathed on described protrusion.
4. warp thread yarn warp dyeing system according to claim 2, is characterized in that, described draining bucket is fixedly connected in the chamber of described warp beam.
5. the warp thread yarn warp dyeing system according to claim 1-4 any one, it is characterized in that, described creel has creel axle, the bottom of described creel axle is connected with gripper shoe, described creel axle is positioned at the middle part of gripper shoe, described warp beam is connected to described gripper shoe, and described warp beam is parallel with described creel axle.
6. warp thread yarn warp dyeing system according to claim 5, is characterized in that, described gripper shoe is rounded, and described warp beam is uniformly distributed in described gripper shoe, and warp beam is positioned at the edge of gripper shoe.
7. the warp thread yarn warp dyeing system according to claim 1-4 any one, it is characterized in that, described draining bucket is cylindrical, the diameter of described draining bucket is positioned at 90-390mm, and the axial length of described draining bucket is 500-1700mm.
8. the warp thread yarn warp dyeing system according to claim 1-4 any one, is characterized in that, the edge at the both ends of described warp beam has outstanding limit, is configured for the recess being wound around warp between described outstanding limit and the outer wall of described warp beam.
9. a warp thread beam dyeing method, is characterized in that, comprises the steps:
To wait that contaminating the warp thread washed is wound in warp beam by predetermined length and width, is installed on warp beam on creel, is arranged at by draining bucket in the chamber of warp beam, be placed in by creel in dye vat, pump housing pump is got dye liquor and is carried out scouringing and bleaching, dyeing.
10. warp thread beam dyeing method according to claim 9, is characterized in that, the traffic direction of the described pump housing passes through the through hole of warp beam to outside one-way circulation by the chamber interior of warp beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410778030.5A CN104389128A (en) | 2014-12-15 | 2014-12-15 | Warp beam dyeing system and warp beam dyeing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410778030.5A CN104389128A (en) | 2014-12-15 | 2014-12-15 | Warp beam dyeing system and warp beam dyeing method |
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| CN104389128A true CN104389128A (en) | 2015-03-04 |
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| CN201410778030.5A Pending CN104389128A (en) | 2014-12-15 | 2014-12-15 | Warp beam dyeing system and warp beam dyeing method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106948112A (en) * | 2017-05-17 | 2017-07-14 | 安徽华茂织染有限公司 | The explosion-proof axle dyeing apparatus of stage feed liquor formula and method |
| CN110656458A (en) * | 2019-10-12 | 2020-01-07 | 安徽华茂织染有限公司 | Bath ratio adjustable cheese sample dyeing device and use method thereof |
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| CN204370166U (en) * | 2014-12-15 | 2015-06-03 | 广东溢达纺织有限公司 | Warp thread yarn warp dyeing system |
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| KR20050013394A (en) * | 2003-07-28 | 2005-02-04 | 김기석 | Dyed Good Washing Method and Dyeing System |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106948112A (en) * | 2017-05-17 | 2017-07-14 | 安徽华茂织染有限公司 | The explosion-proof axle dyeing apparatus of stage feed liquor formula and method |
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| CN110656458A (en) * | 2019-10-12 | 2020-01-07 | 安徽华茂织染有限公司 | Bath ratio adjustable cheese sample dyeing device and use method thereof |
| CN110656458B (en) * | 2019-10-12 | 2024-02-09 | 安徽华茂织染有限公司 | Bath ratio adjustable cheese sample dyeing device and use method thereof |
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Application publication date: 20150304 |