KR200406374Y1 - The manufacturing apparatus of organic fertilizer containing high amino acid content utilizing the animal by-products and the fertilizing apparatus utilizing thereof - Google Patents

Abstract

The present invention relates to a manufacturing device for organic fertilizers having a high amino acid content and a composting device using the same by using slaughtered by-products such as animal hair including pig hair, feathers, stepmother, as well as animal claws and untreated parts. In an organic fertilizer manufacturing apparatus having a high amino acid content using slaughter by-products, the sludge by-products are supplied with an electrical force to dissolve the slaughter by-products, or by applying an electric force directly after the supply and irradiating with ultrasonic waves to cut and dissolve the slaughter by-products. To improve the productivity of organic fertilizers and to improve the efficiency as a fertilizer with a high amino acid content, and to obtain and manufacture organic fertilizers with a high amino acid content using slaughter by-products that can improve the efficiency by shortening the manufacturing period of fertilizers Organic fertilizers and known compost Agent and the compost by mixing a material to be compostable hameuroseo compost was easy to obtain a low-odor generating compost.

Slaughter by-products, animal hair, amino acids, organic fertilizers, compost, electrical activation, ultrasound

Description

The manufacturing apparatus of organic fertilizer with high amino acid content using slaughter by-products and the composting device using the same {the manufacturing apparatus of organic fertilizer containing high amino acid content utilizing the animal by-products and the fertilizing apparatus utilizing}

1 is a schematic diagram showing a state in which the organic fertilizer production apparatus and the composting device according to the present invention is combined,

Figure 2 is a front view of the organic fertilizer manufacturing apparatus of the present invention,

3 is a cross-sectional view taken along line A-A of FIG.

4 is a schematic perspective view of the slow stirring means.

* Explanation of symbols for the main parts of the drawings

10. Organic fertilizer reactor 20. Raw material storage tank

30. Raw material input device 40. Neutralizer reservoir

50. Decomposition reservoir 60. Electrolysis device

70. Steam heater 80. Rapid electric heater

90. Odor Treatment System 100. Organic Fertilizer Storage Tank

110. Crushers 120. Compost fermenters

130. Steam boiler 140. Controller

200. Odor Collector

The present invention relates to a manufacturing apparatus for organic fertilizers having high amino acid content and composting apparatus using the same by using slaughter by-products such as claws and untreated parts of animals, as well as various animal hairs including pig hair, feathers and stepmother. More specifically, in the organic fertilizer manufacturing method having a high amino acid content using known slaughter by-products, the slaughter by-products are supplied by applying an electrical force to the solution for dissolving the slaughter by-products, or by applying an electric force directly and irradiating with ultrasonic waves Organic fertilizers with high amino acid content using slaughter by-products that can improve the productivity of organic fertilizers by promoting the cutting and dissolution of by-products, improve the efficiency as fertilizers with high amino acid content, and improve efficiency by shortening the manufacturing period of fertilizers. Manufacturing apparatus and composting device using the same It is about.

Meat, such as beef, pork, and chicken, which we eat a lot in our diet, is slaughtered at slaughterhouses, and only the edible parts are circulated, so that consumers can eat them. By-products are being produced that contain inedible parts.

Among these by-products, the hairs of livestock, ie pigs, feathers, and stepmothers, which are generated from slaughterhouses, are not only difficult to process, but are excessively expensive to process. In the past, livestock manure containing animal hairs generated in animal facilities was dumped at sea. In recent years, environmental pollution has emerged as a social issue, but it has been treated with a specific treatment method. However, the treatment cost is high and the treatment efficiency is low.

Recently, animal hair is cut and decomposed and used as a useful nutrient fertilizer for plants. For example, organic liquid fertilizer containing a large amount of amino acids which can be directly absorbed by plants by alkali decomposition and enzymatic treatment of by-products obtained from animals at high temperature. The method of manufacturing the method is described in Korean Laid-Open Patent No. 1998-28705, and various methods have been developed, but most methods have low processing efficiency, excessive cost in manufacturing fertilizer, and take a long time. There is a problem that the decomposition is not made to the extent that the plants are easily absorbed.

On the other hand, compost is a generic term for fertilizers that have accumulated straw, weeds, leaves, etc., but the fertilizer components vary greatly depending on the material, the method of making, the degree of maturation, and the presence or absence of additives. 0.5%, phosphoric acid 0.2-0.5%, potassium 0.4-1.5%, the fertilizing effect of nitrogen and potassium is large. Nitrogen is often organic and slowly degrades in soil, making it a good source of nitrogen fertilizer for crops. Organic matter in compost is changed to corrosion by the action of microorganisms in the soil.

Compost as a corrosive source has various effects such as increasing soil water retention, improving soil physical properties, making soil easier to cultivate, increasing soil absorption, and increasing soil retarding power. In addition to improving the chemical properties of the soil, in recent years, a lot of compost material has been diversified, but the high degree of maturity is a long time in the manufacture of the compost had a problem such as an unpleasant smell by the nitrogen source.

Accordingly, an object of the present invention is to improve the productivity of organic fertilizers and to improve the efficiency as a fertilizer with a high amino acid content, and to improve the efficiency of the fertilizer by shortening the production period of organic fertilizers with a high amino acid content using slaughter by-products It is to provide a manufacturing apparatus.

Another object of the present invention is to provide a composting device that is easy to compost and obtain a low odor compost by mixing the organic fertilizer manufactured by the device of the above purpose with a known composting agent and the material to be composted have.

In order to achieve the above object as well as other objects that can be easily expressed in the present invention, in the organic fertilizer manufacturing apparatus having a high amino acid content using a known slaughter by-product, the electrical force is applied to the dissolving liquid for dissolving the slaughter by-product By applying or applying electric force directly after the irradiation and ultrasonic irradiation, the cutting and dissolution of the slaughter by-products can be facilitated, so that organic fertilizers can be easily obtained at low cost, and the prepared organic fertilizers and known composting agents and composting The compost was easy to compost and less odor was produced by mixing the materials.

The present invention is described in more detail as follows.

An organic fertilizer manufacturing apparatus having a high amino acid content using the slaughter by-product according to the present invention has an inlet 14 and an outlet 15, a cylindrical housing 101 fixedly installed on a support 13, and the housing 101. ) It is made of a cylindrical shape with a diameter smaller than the diameter of the housing 101 inside the compartment except for the portion of the lid 14 and the outlet 15, so that the compartment is formed, it is installed to enable the supply and discharge of hot water 103 Water jacket 102, a low-speed stirrer 11 that rotates about the shaft 111 in the center of both ends of the housing 101 to collect the slaughter by-products into the center portion, the housing (to cut the slaughter by-products collected in the center portion) A high speed rotary cutter 12, which is configured to be coupled to the upper and lower ends of the shaft 101 and does not come into contact with the shaft of the low speed stirrer 11, the ultrasonic vibrator 16 fixed to the lower portion of the housing 101 and the housing Organic biryohwa reactor 10 composed of a disintegrant and a neutralizing agent is provided at the upper end by disintegrating the inlet 81 and the neutralizing agent inlet (43) for supplying each of the 101; A neutralizer reservoir 40 for introducing a neutralizer into the organic fertilizer reaction apparatus 10; An electrolysis device (60) for inducing an electrical activation of the disintegrant flowing from the disintegrant reservoir (50); It is characterized by consisting of a steam heating device 70 and a rapid electric heating device 80 for heating the electrolyzed disintegrant.

In addition, the apparatus for producing an organic fertilizer having a high amino acid content using the slaughter by-product according to the present invention is a odor collecting device 200 for collecting the odor generating material generated by the suspension is installed on top of the organic fertilizer reaction apparatus 10, the collected odor Raw material for introducing raw materials into the organic fertilizer reaction apparatus 10 from the odor treatment apparatus 90 for processing the generated material to remove odors, the raw material storage tank 20 for separately storing the slaughter by-products as raw materials of the organic fertilizer, and the raw material storage tank. Dosing device 30 may additionally be installed.

In addition, the composting device according to the present invention is a storage tank 100 using the organic fertilizer storage tank 100, the conveyor 101 for storing the organic fertilizer having a high amino acid content produced in the organic fertilizer manufacturing apparatus having a high amino acid content of the above It is characterized in that the crusher 110 for crushing the organic fertilizer transferred from the) and the compost fermentation tank 120 to put the material to be composted with crushed fat manure fertilizer 120.

By-products obtained from animals, in particular livestock, are generally discarded except for a few parts, such as chicken feet. In the present invention, by-products obtained from such animals are used as raw materials for organic fertilizers.

In the present invention, the by-product obtained from an animal refers to a flour containing a large amount of animal protein obtained from an animal, for example, hair, epidermis (blood), blood, and nails, toenails or horns. For example, the animal's hair is a high concentration of protein, about 74% of the protein is composed of protein.

In the present invention, a by-product obtained from an animal containing a large amount of protein is used as a raw material for organic fertilizer, which is hydrolyzed and enzymatically treated with alkali as organic fertilizer in the same manner as for the production of organic fertilizers using conventional slaughter by-products. Is manufactured.

Since hydrolysis of the protein becomes an amino acid, the organic fertilizer prepared by decomposing by-products obtained from animals according to the present invention contains a large amount of amino acids.

In particular, the organic fertilizers prepared according to the present invention contain a variety of amino acids essential to the fertilizer.

Chemical fertilizer is decomposed and converted into nitrogen nitrate to nitric acid, nitric acid is decomposed to ammonia, and ammonia is amino acid, so the crop is absorbed, so fertilizer loss is large and absorption by the crop is delayed, causing soil acidification. Organic fertilizer prepared by decomposing animal by-products, the main component of the present invention, is composed of amino acids, so it is easy to be absorbed directly by crops.

In the present invention, the dissolution liquid (decomposition liquid) for dissolving the slaughter by-products is supplied by applying an electric force, or directly after the supply of electric force and irradiated with ultrasonic waves to promote the cutting and dissolution of the slaughter by-products.

That is, an electric force is applied to activate the OH group of the solution (electrolyte), and KOH, NaOH, etc. may be used as the electrolyte used at this time. When steam is formed into fine particles, the pig hair is cut when it is contacted and mixed with agitation, and the pig hair is cut. During this process, by using the ultrasonic effect, the cavitation effect, the deposition effect of the decomposition agent in contact with the pig hair is increased. The reaction time can be reduced. Cavitation is accompanied by heat and chemical action generated during the micro agitation and bubble destruction caused by the vibration of the bubble. Repeating this action and compound sound action promotes the chemical reaction of the electrically activated disintegrant and increases the dispersing action, thereby promoting cleavage dissolution. At this time, some were dissolved and leached, and the leached components were found to be used as nutrient sources for plants rich in amino acids.

In addition, the cut pig hair is mixed with the animal by-product compost fermentation process and mixed with microorganisms capable of decomposing the hair and the fermentation compost can be obtained after the maturation period, and about 15% of the electrolyte by applying electric force to the electrolyte It can reduce consumption, improve amino acid production by about 23%, and improve the rate of amino acid production that is well absorbed by plants.

The mechanism of action in the case of applying electric force as in the present invention is as follows.

2KOH → OH + OH + 2K ⁺

2NaOH → OH + OH + 2Na

OH + E → OH (Activation)

OH + protein → amino acid + H ₂ O

For example, into a KOH electrolyte (+), (-) Giving an electric power by using a carbon electrode 2KOH → and OH + OH + 2K ⁺ co-ion of OH to as ^- ions OH + E (electric energy) → change to OH (activated) radical ions Oxygen gas at the (+) electrode and hydrogen gas at the (-) electrode generated at this time expand the volume of the electrolyte to several micrometers and have an effect of increasing the pressure during injection.

In particular, when an electric force is applied at 6V, 0.94A, 0.024A / cm 2, the charge is transferred as follows to promote the activation of the OH group.

      Coulomb number of charges = Amps × seconds = C / s × s

                     = 0.94 C / s × 30.0 min × 60 s / min

                     = 1,692 C

       1,692 C × 1 mole e- / 96,846C = 0.017471 mole e-

Passing the electrically activated electrolyte through a thin heated pipe expands the volume of the electrolyte and increases the pressure resulting in a very fine electrolyte mist, which is in contact with the pig and melts and cuts the pig.

In addition, when the liquid fertilizer is dried and pulverized by a conventional method, a solid organic fertilizer can be obtained.

Animal hair used as a raw material in the present invention can be used for all kinds of animal hair, for example, human hair, feathers, pig hair, stepmother.

Animal hair is preferably used containing 5% or less water, the skin is used to pulverize 1cm or less, each part is used to pulverize 0.5mm or less. Animal blood is used as stored in a pH of 4 to 5 with the addition of acetic acid.

In the present invention, in addition to the hydrolyzed material of the slaughter by-products, auxiliary additives commonly used to prepare fertilizers, and nitrogen, phosphorus, potassium, and the like, which are essential elements of the fertilizer, may be added as a general compound form or elemental form.

The organic fertilizer according to the present invention prepared as described above not only contains various amino acids, but also liquid fertilizer containing iron in the blood. In addition, the organic fertilizer according to the present invention is a high-quality fertilizer containing a large amount of nitrogen, phosphorus, potassium, boron, molybdenum, etc., which are essential components of the fertilizer in addition to amino acids.

As described above, in the present invention, in an organic fertilizer manufacturing apparatus having a high amino acid content using known slaughter by-products, the present invention is activated by supplying an electric force to a dissolving solution for dissolving slaughter by-products or directly applying electric force after supply. Or by irradiating with ultrasonic waves to facilitate the cutting and dissolution of the slaughter by-products, not only to obtain organic fertilizers at low cost, but also to mix the prepared organic fertilizers with known composting agents and materials to be composted. Easy and low odor compost was obtained.

Claims (3)

It has an inlet 14 and outlet 15, the cylindrical housing 101 is fixedly installed on the support 13, the inside of the housing 101 is made of a cylindrical having a diameter smaller than the diameter of the housing 101, the inlet All parts except for the portion 14 and the discharge port 15 are formed in the compartment, and the water jacket 102 and the housing 101 in the center of the both ends of the housing 101 are installed to enable the supply and discharge of the hot water 103. Rotating around the low-speed stirrer (11) to collect the slaughter by-products to the center portion, the axially coupled to the top and bottom of the housing 101 to cut the slaughter by-products collected into the central portion, but the low-speed stirrer (11) High speed rotary cutter 12 installed so as not to interfere with the shaft of the ultrasonic wave, the ultrasonic vibrator 16 and the housing 101 fixedly fixed to the lower portion of the housing 101 for irradiating ultrasonic waves to increase the deposition effect of the decomposition agent and the chemical reaction speed to the raw material ) Installed on top of the organic biryohwa reactor 10 composed of a disintegrant and a neutralizing agent to the disintegrating inlet 81 and neutralizing agent inlet (43) for supplying, respectively; A neutralizer reservoir 40 for introducing a neutralizer into the organic fertilizer reaction apparatus 10; An electrolysis device 60 for electrically activating a decomposing agent flowing from the decomposing agent reservoir 50; An apparatus for producing an organic fertilizer having a high amino acid content using a slaughter by-product, characterized in that it comprises a steam heating device (70) and a rapid electric heating device (80) for heating the electrolyzed decomposition agent. The apparatus of claim 1, wherein the odor collecting device 200 collects the odor generating material generated by suspension at the upper end of the organic fertilizer reaction device 10, and the odor processing device 90 which processes the collected odor generating material to remove odor. In addition, the raw material storage tank 20 for storing the slaughter by-products to be a raw material of the organic fertilizer and the raw material input device 30 for introducing the raw material into the organic fertilizer reaction device 10 from the raw material storage tank is characterized in that the additional installation Apparatus for producing organic fertilizer with high amino acid content using slaughter by-products. Organic fertilizer storage tank 100 for storing the organic fertilizer having a high amino acid content produced in the apparatus of claim 1 or 2, shredder 110 for crushing the organic fertilizer transferred from the storage tank 100 by using the conveyor 101 and Composting device, characterized in that the compost fermentation tank 120 is provided to put the crushed fat fertilizer and the material to be minimized by maturation.

Images