KR20040089944A - Method for making construction facing tile - Google Patents

Method for making construction facing tile Download PDF

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Publication number
KR20040089944A
KR20040089944A KR1020030023800A KR20030023800A KR20040089944A KR 20040089944 A KR20040089944 A KR 20040089944A KR 1020030023800 A KR1020030023800 A KR 1020030023800A KR 20030023800 A KR20030023800 A KR 20030023800A KR 20040089944 A KR20040089944 A KR 20040089944A
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KR
South Korea
Prior art keywords
tile
exterior
manufacturing
cement
sand
Prior art date
Application number
KR1020030023800A
Other languages
Korean (ko)
Inventor
김일원
Original Assignee
김일원
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 김일원 filed Critical 김일원
Priority to KR1020030023800A priority Critical patent/KR20040089944A/en
Publication of KR20040089944A publication Critical patent/KR20040089944A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B28B1/16—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted for producing layered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0006—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements

Abstract

PURPOSE: Provided is a method for manufacturing a tile for the exterior of a building which has improved heat insulation, moisture proof and sound proof effect and prevents internal cracking. CONSTITUTION: The method for manufacturing a tile for the exterior of a building comprises the steps of: sprinkling a stone powder on the bottom of a mold having a predetermined size; admixing the mixture of cement, sand and styrofoam granule at a ratio of 1:1:2 to a waterproof liquid and water and filling the mold with the admixture; burying a net formed of a synthetic rein with a size corresponding to the tile therein; and forming rough irregularities on the backside of the tile for adhesion reinforcement.

Description

건축용 외장타일의 제조방법{Method for making construction facing tile}Manufacturing method for exterior facing tile {Method for making construction facing tile}

본 발명은 단열, 방습 및 방음효과를 향상시킴과 동시에, 내부 균열을 방지하고 시공시 접착력이 강화되도록 한 건축용 외장타일을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing a building exterior tile that improves insulation, moisture proofing and soundproofing effect, and prevents internal cracking and enhances adhesion during construction.

종래의 건축 외장재로는 일반적인 천연 혹은 인조석재, 외장타일, 드라이피드, 사이딩 및 적벽돌 등이 사용된다.Conventional building exterior materials are generally used natural or artificial stone, exterior tiles, dry feed, siding and red brick.

그러나, 상기 재료로 이루어진 대부분의 외장재는 시공시 내부에 스티로폴 또는 벽돌 사이에 미세한 공간부가 발생하여 결로 현상 발생 등으로 인해 단열성이 저하되고, 내부에 습기가 다량 발생함은 물론, 방음상의 시공 미흡으로 인해 방음처리가 저하되는 등의 문제점이 있었다.However, most of the exterior material made of the above material is a small space between the styropol or brick inside during construction, resulting in deterioration of heat insulation due to condensation, etc., a large amount of moisture in the interior, as well as lack of soundproof construction There was a problem such that the soundproofing is deteriorated.

본 발명은 이와 같은 종래의 제반 문제점을 해결하기 위한 것으로, 본 발명의 목적은 스티로폴 및 방수액 등이 혼합된 재료를 이용하여 단열, 방습, 방음효과를 향상시키고 내부 균열을 방지하도록 망사가 매입된 건축용 외장타일의 제조방법을 제공하는데 있다.The present invention is to solve such a conventional problem, an object of the present invention is to use a mixed material such as styropol and waterproofing liquid to improve the insulation, moisture-proof, soundproofing effect and to prevent internal cracks for building construction The present invention provides a method of manufacturing an exterior tile.

상기 목적을 달성하기 위한 본 발명의 건축용 외장타일의 제조방법은, 일정 크기의 거푸집 틀 바닥에 돌가루를 뿌리는 단계; 시멘트, 모래 및 스티로폴 알갱이의 비율을 1:1:2로 하고, 방수액과 물을 혼합하여 상기 돌가루가 깔린 거푸집에 채우는 단계; 균열을 방지하도록 합성수지로 된 망사를 타일 크기에 부합하도록 매입하는 단계; 벽체의 접착력을 강화하도록 뒷면에 거칠게 요철을 형성하는 단계로 이루어진 것을 특징으로 한다.Method for producing a building exterior tile of the present invention for achieving the above object, the step of spraying stone powder formwork frame bottom; Mixing cement, sand, and styropol grains in a ratio of 1: 1: 2, and mixing the waterproofing liquid and water to fill the powdered formwork; Buying a mesh of synthetic resin to match the tile size to prevent cracking; Characterized in that it comprises a step of forming rough roughness on the back to strengthen the adhesion of the wall.

이하, 본 발명의 실시예를 상세히 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described in detail.

본 발명은 일정 크기의 거푸집 틀에 돌가루를 뿌리는 단계, 방수액과 물, 시멘트, 모래 및 스티로폴 알갱이 등이 일정 비율로 혼합된 재료를 거푸집에 채우는 단계, 균열을 방지하도록 합성수지로 된 망사를 매입하는 단계, 시공시 접착력을 강화하도록 뒷면에 요철을 형성하는 단계로 이루어진다.The present invention is a step of spraying stone to formwork mold of a certain size, filling the formwork with a mixture of water and cement, sand, and styropol grains in a certain ratio, and the step of buying a mesh of synthetic resin to prevent cracking In the step, forming a concave-convex on the back to strengthen the adhesive force during construction.

상기 거푸집은 대략 가로×세로의 크기를 400mm×400mm각 또는 500mm×500mm각 정도로 형성하여 타일의 크기를 설정하되, 외장 부분의 미적 감각을 향상시킬 수 있도록 거푸집 바닥에 얇게 깔릴 정도로 돌가루를 뿌리게 된다. 이렇게 뿌려진 돌가루는 소량으로 중량 부담이 거의 없으며, 엠보싱 효과 등을 나타내게 되어 별도의 특수 공정 없이도 시각적 효과를 살릴 수 있게 된다.The formwork is about 400mm × 400mm angle or 500mm × 500mm angle to set the size of the tiles, but set the size of the tiles, so as to spread the stone thinly on the bottom of the formwork to improve the aesthetic sense of the exterior part. do. The scattered stone powder has little weight burden and exhibits embossing effect, so that the visual effect can be saved without a special process.

상기 방수액은 시멘트 내부의 미세한 공극부에 소수성 피막을 형성하는 것으로, 일반적으로 공지된 비율을 통해 물과 혼합하여 사용하며, 이와 같은 비율로 혼합된 액체는 시멘트와 모래 전체에 섞이면서 타일 전체의 방수성 및 방습성을 향상시키게 된다.The waterproofing liquid is to form a hydrophobic coating in the fine pores in the cement, generally used by mixing with water in a known ratio, the liquid mixed in such a ratio is mixed with the cement and sand as a whole, Moisture resistance is improved.

또한, 상기 거푸집에 들어가는 혼합 재료 중 시멘트는 무기질의 결합 경화제로서 일반적인 건축용 포틀랜드 시멘트를 사용하거나 백 시멘트를 사용하여 모래와 함께 또는 컬러 시멘트로 완성된 외장타일의 견고성을 향상시키는 작용을 하게 되며, 상기 스티로폴 알갱이는 내수성, 단열성, 방음성, 완충성이 우수하고 프레온가스를 사용하지 않아 친환경적 물질인 발포 폴리스티렌을 가리키는 것으로 단열 및 방음효과를 향상시키는 작용을 한다. 이때, 상기 재료들의 혼합 비율은 바람직하게는 1:1:2(시멘트:모래:스티로폴 알갱이) 정도가 되도록 혼합하게 된다.In addition, the cement of the mixed material entering the form serves to improve the firmness of the exterior tile finished with sand or color cement using a general construction portland cement or white cement as an inorganic bond hardener, Styropol granules have excellent water resistance, heat insulation, sound insulation and buffering properties, and do not use freon gas. At this time, the mixing ratio of the materials is preferably mixed so as to be about 1: 1: 2 (cement: sand: styropol grains).

이와 같은 과정을 거친 후, 합성수지로 된 망사를 내부에 매입함으로써 균열 및 쪼개짐 등에 강한 내성을 지니도록 하며, 이때 상기 망사는 타일 크기에 전체적으로 삽입될 정도의 크기로 하여 매입함으로써 한쪽으로 치우침이 없이 전체적으로 균등한 강도를 제공하게 된다.After such a process, by embedding the synthetic mesh in the interior to have a strong resistance to cracks and splits, etc. At this time, the mesh is to be inserted into the size of the tile as a whole to be inserted into the overall without bias Provide even strength.

또한, 이렇게 형성된 타일은 압착 시멘트, 타일압착본드 및 기타 에폭시 등을 이용하여 벽체 등에 접착하며, 뒷면에는 거칠게 요철을 형성함으로써, 상기 요철의 틈 사이마다 접착제 등이 골고루 스며들어 접착력이 강화되도록 한다.In addition, the tiles thus formed are adhered to a wall or the like by using cement, tile bonding bond and other epoxy, and roughly formed on the back side, so that adhesives are evenly infiltrated between the gaps of the unevenness to enhance adhesion.

상술한 본 발명은 특정한 실시예를 들어 설명하였으나, 본 발명은 이에 한정하는 것은 아니며, 본 발명의 기술적 사상의 범주 내에서는 얼마든지 수정 및 변형 실시가 용이함은 물론이다.Although the above-described present invention has been described with reference to specific embodiments, the present invention is not limited thereto, and modifications and variations may be easily implemented within the scope of the technical idea of the present invention.

상술한 바와 같이 본 발명의 건축용 외장타일의 제조방법에 따르면, 방수액, 시멘트, 모래, 스티로폴 알갱이 등이 혼합된 재료를 이용하여 외장타일을 제조함으로써 단열, 방습 및 방음효과를 향상시킬 수 있으며, 그 내부에는 합성수지로 된 망사를 매입하여 균열 발생을 억제함과 동시에, 타일 뒷면에는 거칠게 요철을 형성하여 시공시 접착력을 높일 수 있는 등의 효과를 얻을 수 있다.As described above, according to the manufacturing method of the building exterior tile of the present invention, by manufacturing the exterior tile using a material mixed with a waterproofing liquid, cement, sand, styropol grains, etc., it is possible to improve the insulation, moisture-proof and soundproofing effect, the The inside of the mesh is embedded with a synthetic resin to suppress cracks and at the same time, roughness is formed on the back of the tile to increase the adhesive strength during construction.

Claims (1)

일정 크기의 거푸집 틀 바닥에 돌가루를 뿌리는 단계;Sprinkling powder on the bottom of formwork molds of a certain size; 시멘트, 모래 및 스티로폴 알갱이의 비율을 1:1:2로 하고, 방수액과 물을 혼합하여 상기 돌가루가 깔린 거푸집에 채우는 단계;Mixing cement, sand, and styropol grains in a ratio of 1: 1: 2, and mixing the waterproofing liquid and water to fill the powdered formwork; 균열을 방지하도록 합성수지로 된 망사를 타일 크기에 부합하도록 매입하는 단계;Buying a mesh of synthetic resin to match the tile size to prevent cracking; 벽체의 접착력을 강화하도록 뒷면에 거칠게 요철을 형성하는 단계로 이루어진 것을 특징으로 하는 건축용 외장타일의 제조방법.Method of manufacturing a building exterior tile, characterized in that the step of forming a rough roughness on the back to strengthen the adhesion of the wall.
KR1020030023800A 2003-04-15 2003-04-15 Method for making construction facing tile KR20040089944A (en)

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KR1020030023800A KR20040089944A (en) 2003-04-15 2003-04-15 Method for making construction facing tile

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101497443B1 (en) * 2014-03-18 2015-03-02 세종대학교산학협력단 Non-masonrt joint of polished tiles
KR20200088011A (en) 2019-01-14 2020-07-22 유근원 Manufacturing Method and Apparatus of Concrete Tile for Interior and Exterior Material of Building

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101497443B1 (en) * 2014-03-18 2015-03-02 세종대학교산학협력단 Non-masonrt joint of polished tiles
KR20200088011A (en) 2019-01-14 2020-07-22 유근원 Manufacturing Method and Apparatus of Concrete Tile for Interior and Exterior Material of Building

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