KR20040063025A - Alloy that there is no lead ingredient for soldering - Google Patents
Alloy that there is no lead ingredient for soldering Download PDFInfo
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- KR20040063025A KR20040063025A KR1020030000426A KR20030000426A KR20040063025A KR 20040063025 A KR20040063025 A KR 20040063025A KR 1020030000426 A KR1020030000426 A KR 1020030000426A KR 20030000426 A KR20030000426 A KR 20030000426A KR 20040063025 A KR20040063025 A KR 20040063025A
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- soldering
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- free alloy
- alloy
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C13/00—Alloys based on tin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/26—Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
- B23K35/262—Sn as the principal constituent
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
본 발명은 전기,전자제품의 생산시 각종 부품을 기판에 고정시키는 납땜(솔다링)공정에서 사용되는 납땜용 무연합금에 관한 것으로,The present invention relates to a lead-free alloy for soldering used in the soldering (solaring) process for fixing various components to the substrate in the production of electrical and electronic products,
더욱 상세하게는 인체에 유해한 납(Pb)을 함유하지 않는 것은 물론, 솔다(solder)의 기계적인 강도를 높히고, 솔다링(soldering) 부위의 균열을 방지하며, 솔다산화량을 감소시킨 Sn-Cu-Ni-P의 4원계 납땜용 무연합금에 관한 것이다.More specifically, Sn-Cu not only contains Pb that is harmful to the human body, but also increases the mechanical strength of the solder, prevents cracking of the soldering site, and reduces the amount of oxidation of the solder. It relates to a lead-free alloy for brazing Ni-P solders.
일반적으로 종래에는 각종 전기, 전자제품의 부품을 기판에 접합고정시키는데 Sn-Pb계 땜납이 가장 많이 사용되어왔다.In general, Sn-Pb-based solders have been most commonly used for bonding and fixing components of various electrical and electronic products to a substrate.
이러한 종래의 땜납은 인쇄회로기판에 탑재된 전자부품 등의 솔다링 부위에 균열이 발생하게 되고 산화물이 많이 발생되어 냉땜, 쇼트의 주원인이 되었으며, 이로인해 전자제품등 인쇄회로기판의 신뢰성이 저하되었다.Such conventional solders cause cracks in soldering parts of electronic parts and the like mounted on printed circuit boards and generate a lot of oxides, which is a major cause of cold soldering and shorts, thereby deteriorating reliability of printed circuit boards such as electronic products. .
뿐만 아니라, 땜납에 포함된 납(Pb)은 인체에 매우 유해할 뿐 만 아니라 환경오염을 일으키는 환경오염물질이어서 인체를 보호하고 환경오염을 방지하는 차원에서 EU 및 선진국가에서는 납(Pb)의 사용을 전면 금지하고자 이에 대한 법제화가 활발하게 진행되고 있는 실정이다.In addition, lead (Pb) contained in the solder is not only very harmful to the human body but also causes environmental pollution. Therefore, the lead and lead countries in the EU and developed countries do not use lead (Pb) in order to protect the human body and prevent environmental pollution. In order to ban all of these, legislation is actively progressing.
이와같은 움직임은 기타 주변국가에도 급속도로 파급되고 있으며, 이에 따라 납이 포함되지 않는 납땜용 무연합금에 관한 연구가 활발히 진행되고 있는 것은 물론이고 실제로 여러가지 계열의 납땜용 무연합금이 개발되어 안출되었다.This movement is rapidly spreading to other neighboring countries. Accordingly, research on lead-free solders containing no lead is being actively conducted, and various lead-free alloys for soldering have been developed.
이러한 납땜용 무연합금중에는 Bi 또는 As를 함유한 합금조성물들이 많이 안출되었는데 이들은 비교적 값이 비싸서 제조시 비용이 많이 들었으며,Among the lead-free alloys for soldering, many alloy compositions containing Bi or As were formed, which were relatively expensive and costly to manufacture.
전자부품을 납땜할시 산화물이 많이 발생하였다.When soldering electronic components, a lot of oxides were generated.
또한, 비교적 용융온도가 높은 단점이 있었다.In addition, there was a disadvantage that the melting temperature is relatively high.
본 발명은 상기와 같은 종래의 제반 문제점을 해결하기 위해서 안출한 것으로, 전자제품 등의 인쇄회로기판에 전자부품을 탑재시 사용되는 솔다링공정에서 상기와 같은 문제점을 해결하고자 Sn-Cu-Ni 무연솔다합금에 인(P)을 첨가하여 Sn-Cu-Ni-P의 4원계 납땜용 무연합금을 제조함으로써,The present invention has been made to solve the above-mentioned conventional problems, Sn-Cu-Ni lead-free in order to solve the above problems in the soldering process used when mounting the electronic components on the printed circuit board, such as electronic products By adding phosphorus (P) to the solder alloy to produce a lead-free alloy for Sn-Cu-Ni-P soldering,
Bi 또는 As를 함유한 납땜용 합금보다 비교적 값이 저렴하며, 일반 주석-납계 땜납의 강도를 높이는 물질과 이 물질이 갖고 있는 유해요인을 없애고, 솔다의 기계적인 강도를 높이며, 열적 변형에 의한 솔다링 부위의 균열을 방지하며, 산화량을 감소 시키는 역할을 하는 것은 물론 젖음성을 향상시킨 고품질 고품격의 인체에 무해한 납땜용 무연합금을 제공하고자 함에 그 목적을 둔 것이다.It is relatively inexpensive than the soldering alloy containing Bi or As, and removes the substance which increases the strength of general tin-lead solder and the harmful factors of the substance, increases the mechanical strength of the soda, and the solder by thermal deformation. The purpose of the present invention is to provide a high quality, high quality, harmless lead-free alloy for soldering, which prevents cracking of the ring portion and reduces oxidation, as well as improved wettability.
상기와 같은 목적을 달성하기 위한 본 발명을 실시예에 의해 상세히 설명하면 다음과 같다.When explaining the present invention in detail by the embodiment for achieving the above object as follows.
본 발명은 구성원소가 Sn-Cu-Ni 3원계 무연합금에 인(P)을 첨가하여서된 Sn-Cu-Ni-P 4원계 납땜용 무연합금 조성물이다.The present invention is a lead-free alloy composition for Sn-Cu-Ni-P ternary brazing in which a member element is added phosphorus (P) to a Sn-Cu-Ni ternary lead-free alloy.
여기서, 상기 Sn-Cu-Ni-P 4원계 납땜용 무연합금은, 구리(Cu)는 0.2~0.8중량%이고, 니켈(Ni)은 0.02~0.08중량%이며, 인(P)은 0.001~0.3중량%이며, 나머지 잔량이 주석(Sn)으로 조성된 것이다.Here, the Sn-Cu-Ni-P ternary solderless lead-free alloy, copper (Cu) is 0.2 to 0.8% by weight, nickel (Ni) is 0.02 to 0.08% by weight, phosphorus (P) is 0.001 to 0.3 % By weight, and the remaining amount is composed of tin (Sn).
상기와 같은 화학조성으로 합금시킨 본 발명의 Sn-Cu-Ni-P의 4원계 납땜용 무연합금은, 기계적인 강도를 높이는 물질과 이 물질이 갖고 있는 솔다링 작업시 발생하는 납의 증발로 인한 인체에 유해요인을 제거할 수 있는 원소를 합금화 시킴으로써 종래의 인체에 유해한 납을 사용하는 솔다공정을 대치 할 수가 있고, 솔다산화량을 감소시킬 수가 있으며, 첨가된 물질중 구리(Cu)원소는 전기저항을 감소시키고, 니켈(Ni)원소와 함께 열적강도를 향상 시킬 수가 있다.The lead-free alloy for Sn-Cu-Ni-P braided alloy of the present invention alloyed with the chemical composition as described above is a material that increases mechanical strength and the human body due to evaporation of lead generated during the soldering operation of the material. By alloying an element that can remove harmful elements, the soda process that uses lead that is harmful to the human body can be replaced, and the amount of soda oxidation can be reduced, and the copper (Cu) element of the added material has electrical resistance. In addition, the thermal strength can be improved with nickel (Ni) element.
또, 구리(Cu)는 인쇄회로기판의 도체와 같은 원소로서 솔다링되기 때문에 솔다링접합부위의 금속간화합물의 생성을 최소화할 수가 있기 때문에 솔다 젖음성 향상은 물론 전자제품이 탑재된 인쇄회로기판의 신뢰성 향상을 극대화 하여 전자제품의 수명을 연장시킬 수 있는 것이다.In addition, since copper (Cu) is soldered as the same element as the conductor of the printed circuit board, the generation of intermetallic compounds at the solder joint can be minimized, so that the solder wettability is improved as well as that of the printed circuit board on which the electronic product is mounted. It is possible to extend the life of electronic products by maximizing reliability improvement.
상기와 같은 화학조성으로 합금시킨 본 발명의 Sn-Cu-Ni-P의 4원계 납땜용 무연합금은 종래의 땜납(화학조성이 Sn:62~64중량%, Pb:35.784중량%이상, Sb:0.10중량%이하, Cu:0.03중량%이하, Bi:0.03중량%이하, Zn:0.002중량%이하, Fe:0,02중량%이하, Al:0.002중량%이하)을 비교예로 하여 솔다링 부위의 균열발생율과, 인장강도, 젖음성, 산화량을 비교시험한 결과 아래 표와 같은 결론을 얻을 수가 있었다.The lead-free alloy for soldering Sn-Cu-Ni-P of the present invention alloyed with the above chemical composition is a conventional solder (chemical composition of Sn: 62 to 64% by weight, Pb: 35.784% by weight, Sb: 0.10 wt% or less, Cu: 0.03 wt% or less, Bi: 0.03 wt% or less, Zn: 0.002 wt% or less, Fe: 0.02 wt% or less, Al: 0.002 wt% or less) As a result of comparing the crack initiation rate, tensile strength, wettability, and oxidation amount, the conclusions as shown in the following table were obtained.
상기와 같이 본 발명의 Sn-Cu-Ni-P의 4원계 납땜용 무연합금은 비교예에 의한 종래의 땜납과 비교할때,As described above, the lead-free alloy for soldering Sn-Cu-Ni-P of the present invention as compared with the conventional solder according to the comparative example,
솔다링 부위의 균열발생율 비교실험에 있어서는, 본 발명의 납땜용 무연합금은 4.5%인데 비해 비교예는 무려 40%로서 본 발명의 납땜용 무연합금이 솔다링 부위의 균열발생율이 적은 것을 알 수 있다.In the comparative experiment of the crack incidence of the soldering portion, the lead-free alloy for soldering of the present invention was 4.5%, while the comparative example was 40%. It can be seen that the lead-free alloy for soldering of the present invention had less cracking rate of the soldering portion. .
그리고 상온 20℃에서 행해진 인장강도의 비교실험에 있어서는, 본 발명의 납땜용 무연합금은 인장강도가 6㎏/㎟인데 비해 비교예는 4.8㎏/㎟ 밖에 안되는 것으로서 본 발명의 납땜용 무연합금이 인장강도가 훨씬 강한 것을 알 수 있다.In the comparative experiment of tensile strength at 20 ° C., the lead-free alloy for soldering of the present invention had a tensile strength of 6 kg / mm 2, while the comparative example had only 4.8 kg / mm 2. It can be seen that the strength is much stronger.
또한, 230℃에서 행해진 젖음성의 비교실험에 있어서는, 본 발명의 납땜용 무연합금은 약 3.0초에 젖음에 비해 비교예는 4.0초인 것으로서 본 발명의 납땜용 무연합금의 젖음성이 훨씬 좋은 것을 알 수 있다.In addition, in the comparative experiments of the wettability performed at 230 ° C., the lead-free alloy for soldering of the present invention was about 4.0 seconds compared to the wettability in about 3.0 seconds, and it can be seen that the wettability of the lead-free alloy for soldering of the present invention was much better. .
한편, 산화량의 비교실험에 있어서는, 본 발명의 납땜용 무연합금을 비교예와 비교할때 약 1/4정도 밖에 산화물이 발생하지 않게 되는 것으로서 본 발명의 납땜용 무연합금은 산화량이 적어서 소모량을 줄여주고 납땜불량이 매우 적은 것을 알 수 있다.On the other hand, in the comparative experiment of the amount of oxidation, the lead-free alloy for soldering of the present invention produces only about 1/4 of the oxide compared to the comparative example, and the lead-free alloy for soldering of the present invention is less oxidized, thus reducing the consumption. It can be seen that the soldering defect is very low.
상기와 같이 본 발명의 Sn-Cu-Ni-P 4원계 납땜용 무연합금은 주석(Sn)에 강도를 높이기 위하여 구리(Cu)와 니켈(Ni)을 첨가하고 전기저항을 감소하기 위하여 인쇄회로기판의 도체부위와 동일한 구리(Cu)를 합금원소로 첨가함으로써 열적, 전기적 안정성이 향상됨은 물론, Sn-Cu-Ni에 제4의 인(P) 원소를 미량 첨가함으로써 젖음성을 좋게하여 솔다냉땜발생과 솔다산화량이 감소되는 효과가 있다.As described above, the lead-free alloy for Sn-Cu-Ni-P quaternary soldering of the present invention is a printed circuit board for adding copper (Cu) and nickel (Ni) to increase the strength of tin (Sn) and reducing electrical resistance. By adding the same copper (Cu) as the alloying element of the alloy, the thermal and electrical stability is improved, and a small amount of the fourth phosphorus (P) element is added to Sn-Cu-Ni to improve wettability. It is effective in reducing the amount of oxidation.
결과적으로, 본 발명의 Sn-Cu-Ni-P 4원계 납땜용 무연합금을 사용하게 되면 솔다링부위의 균열발생율이 적고, 솔다의 기계적인 강도가 높으며, 산화물의 발생이 적어서 인쇄회로기판에 전자부품을 탑재하여 사용하는 전자제품의 신뢰성 향상 시킬 수가 있는 것은 물론, 인체에 매우 유해할 뿐 만 아니라 환경오염을 일으키는 환경오염물질인 납(Pb)이 전혀 함유되지 않은 것이어서 안심하고 사용할 수 있는 등의 여러가지 효과가 있는 매우 획기적인 발명인 것이다.As a result, when the lead-free alloy for Sn-Cu-Ni-P quaternary soldering of the present invention is used, the cracking rate of the soldering portion is low, the mechanical strength of the solder is high, and the generation of oxide is less, which causes the electronics on the printed circuit board. It is not only harmful to human body but also contains no lead (Pb), which is very harmful to the human body. It is a very innovative invention with various effects.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2243590A1 (en) * | 2008-02-22 | 2010-10-27 | Nihon Superior Sha Co., Ltd | Method of regulating nickel concentration in lead-free solder containing nickel |
EP2261964A1 (en) * | 2008-03-05 | 2010-12-15 | Senju Metal Industry Co., Ltd | Lead-free solder joint structure and solder ball |
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2003
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2243590A1 (en) * | 2008-02-22 | 2010-10-27 | Nihon Superior Sha Co., Ltd | Method of regulating nickel concentration in lead-free solder containing nickel |
EP2243590A4 (en) * | 2008-02-22 | 2012-01-25 | Nihon Superior Sha Co Ltd | Method of regulating nickel concentration in lead-free solder containing nickel |
EP2261964A1 (en) * | 2008-03-05 | 2010-12-15 | Senju Metal Industry Co., Ltd | Lead-free solder joint structure and solder ball |
EP2261964A4 (en) * | 2008-03-05 | 2011-12-07 | Senju Metal Industry Co | Lead-free solder joint structure and solder ball |
US8975757B2 (en) | 2008-03-05 | 2015-03-10 | Senju Metal Industry Co., Ltd. | Lead-free solder connection structure and solder ball |
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