KR20040053834A - Articial stone plate for interior outside a structure - Google Patents

Abstract

PURPOSE: An artificial stone board for an interior or exterior use in construction is provided to improve far-infrared ray emission, anion radiation, antibacterial activity, deodorizing effect and oxygen generation, thereby giving beneficial effect to the living environment and human health. CONSTITUTION: The artificial stone board(10) for an interior or exterior use is produced by comprising a blending process wherein 38-42wt% of a natural quartz porphyry powder having a narrow particle distribution and light weight, 37-42wt% of a pozzolan powder with good fineness and light weight and 20wt% of white cement are mixed and kneaded with water; a molding process wherein the kneaded dough(12) is placed into a mold(30) having a certain unit area, and certain degree of vibration are applied thereto for increasing the filling density; a calcining process wherein the molded product is dried with hot-air and cured; and a finishing process wherein the cured product is released from the mold.

Description

Artificial stone plate for building and exterior and its manufacturing method {ARTICIAL STONE PLATE FOR INTERIOR OUTSIDE A STRUCTURE}

The present invention relates to an artificial stone plate installed for the purpose of protecting and decorating the exterior wall of a building, and more specifically, it is used as a building material and exterior material by mixing and using ganbanite powder and pozzolan as main materials in the manufacture of the artificial stone plate. In the building using elvan and pozzolan, which promotes blood circulation due to far-infrared and anion release and increases oxygen concentration due to antibacterial, deodorizing and ion exchange radiation, creating a pleasant indoor environment and removing the toxicity of cement. It relates to an exterior artificial stone plate and a method of manufacturing the same.

In general, as a method for covering the interior and exterior walls of buildings, artificial dry and spray methods are widely used.

In the artificial stone dry method in which a board is used to cover the inner and outer walls of a building, a dough material mixed with an aggregate of inorganic material such as back cement and yellow sand and water is filled in a unit molding mold of a certain standard, and at a constant temperature. By demolding after hot air drying, the interior and exterior artificial stone plate of the building is completed, and the artificial stone plate is thus assembled and constructed horizontally and vertically with respect to the inner wall or the outer wall of the building. As an example of installation on the outer wall, cement mortar is attached to the inner wall of the building or the outer wall and the back of the artificial stone plate, respectively, and a predetermined gap is formed between the artificial stone plates, and then adhesive or cement is applied to the message. The mortar is filled and finished.

In the spray method, after constructing the building, cement mortar is applied to cover the wall of the building, and the construction is performed by using a thin wall coating material by mixing aluminum plate, brick, paint, and pigment having a unit area thereon. It is to process the building inside and outside.

However, in the artificial dry method, the construction is easy, while the cement is used as the main material, so the specific gravity of the unit board is heavy, so that the artificial stone plate is demolded from the wall by its own weight or slight external force, causing a safety accident or the weight of the artificial stone plate. There is a problem in stability due to the increased load applied to the building itself. In the spray method, the surface irregularities form a rough surface, so that contaminants such as dust are adhered to each other, resulting in discoloration, resulting in environmental pollution as well as beauty. There is a problem that the work loss is followed, such as a large amount of construction cost and construction time.

In particular, the interior finishing material in the building treated by the artificial stone dry method and the spray method is mainly installed for the purpose of protecting and decorating the exterior wall of the building, and other functions, that is, the smell of indoor space, such as odor and tobacco smoke It does not utilize as a function of purifying and removing the toxicity of air and cement, and this is a problem that the pollution of the cement and the smoke of the smoke in the closed space is further accelerated to adversely affect the human health.

Therefore, while healing the above problems, in terms of cost, inexpensive artificial stone boards for buildings, and in terms of reliability, oxygen concentration by antibacterial action and ion exchange radiation action while purifying and eliminating toxic and indoor odor of cement. It is desirable to provide environmentally friendly interior and exterior artificial stone boards that can increase.

Accordingly, an object of the present invention is to block the pollution of cement while creating a pleasant indoor environment by promoting blood circulation and increasing oxygen concentration due to antibacterial, deodorizing, purifying and ion exchange radiation action due to far infrared and anion release. The main purpose is to provide artificial stone boards for building and exterior.The artificial stone board is filled with molding mold of desired shape by mixing ganbanite and pozzolane which emit far-infrared rays, antibacterial, deodorizing, adsorption and ion exchange radiation as main materials. It is achieved by curing after drying by hot air.

Another object of the present invention is to provide an artificial stone plate for the interior and exterior of the building that is easy to handle by light weight of its own weight, there is stability and convenience of construction, as well as demoulding is prevented against the outer wall of the building.

Another object of the present invention is a method of manufacturing artificial stone plate for building interior, exterior that can significantly cover the economical and functional aspects that can not be achieved in the exterior building, while maintaining the beautiful appearance and texture of the natural stone as it is. The method of manufacturing the artificial stone plate is made of natural granules with small particles and pozzolans containing various organic materials and minerals, and a small amount of cement and water-reducing material are mixed and kneaded with water to form a natural form. This is accomplished by filling the mold and curing it in a hot air drying chamber.

Other objects of the present invention will become more apparent from the following detailed description and the accompanying drawings.

1 to 3 is a block diagram showing an embodiment provided for the description of the artificial stone plate for building, exterior in accordance with the present invention,

1 is a cross-sectional view showing a state in which the dough material is filled in the molding mold to manufacture the exterior, artificial stone plate for the building,

2 is a cross-sectional view showing a process of vibrating the molding mold in order to increase the density in the state of filling the dough material of the exterior artificial stone plate in the building of Figure 1,

3 is a cross-sectional view of a building artificial stone plate manufactured and completed by curing and demolding the dough material of the molding mold of FIG.

<Description of the symbols for the main parts of the drawings>

10: artificial stone plate 12: dough material

30: molding mold

According to the manufacturing method of the artificial stone plate for the interior of the building according to the present invention for achieving the above objects, 38 to 42% by weight of small and light natural ganban stone powder, 37 to 42% by weight and light powder A material mixing step of kneading by mixing% and 20% by weight of cement with water; A molding process of filling the mold material with a unit area with the dough material and vibrating to increase the filling density; A baking step of curing the dough material formed in the forming step by hot air drying; And a finishing process of demolding the cured dough material from the molding mold.

Preferably, the dough material in the material mixing process is characterized in that it further comprises 1% by weight of the water-resistant material.

Optionally, the water reducing material is characterized in that the phthalene-based.

According to the artificial stone plate for building and exterior according to the present invention, the particle size distribution is less than 20% by weight of the soft back cement, and the small and the particle size distribution is 37-42% by weight of natural elvan stone powder, the powder is good and light pozzolan powder 37- 42% by weight and 1% by weight of water-reducing material are mixed with water, and the mixed dough material is filled and cured in a molding mold having a unit area.

Preferably, the dough material is characterized in that it further comprises a phthalene-based water-sensitive material.

Thus, pozzolanic containing natural ganbanite and various organic substances and minerals of light gray, dark green or pale green color, which have antibacterial, deodorizing, adsorption and ion exchange radiation along with radiation of far infrared rays and anions. It can be seen that the main material, and a small amount of the back cement is mixed with water to fill and harden the desired molding mold, and then demoulded and molded.

As a result, when using artificial stone plate molded with natural elvan and pozzolanic as main materials, the metabolism is promoted by far infrared rays and anions radiated from natural elvan and pozzolanic when used as building materials and exterior materials, which not only prevent aging but also harmful insects Habitat is suppressed, and antibacterial, deodorizing, purifying and ion exchange radiation effect increases oxygen concentration for human health. Also, it is excellent for beautiful interior and exterior of buildings due to the beautiful appearance and texture of natural stone. It can be used to, of course, there is an advantage that the stability and convenience of construction by light weight of its own weight.

And, there may be a plurality of embodiments of the present invention, the following will be described in detail for the most preferred embodiment.

Through this preferred embodiment, the objects, other objects, features and advantages of the present invention will become more apparent from the following description with an embodiment according to the present invention in connection with the accompanying drawings shown for illustrative purposes.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the building interior, exterior artificial stone plate according to the present invention.

1 is a cross-sectional view showing a state in which the dough material is filled in the molding mold for manufacturing the interior and exterior artificial stone plate of the building according to the present invention, Figure 2 is a dough material of the interior and exterior artificial stone plate of Figure 1 FIG. 3 is a cross-sectional view illustrating a process of vibrating a molding mold in order to increase density in a filled state, and FIG. 3 is a cross-sectional view of an artificial stone plate for building manufactured and completed by curing and demolding the dough material of the molding mold of FIG. 2.

In the building and exterior exterior artificial stone plate according to the present embodiment, the particle size distribution is small, the soft back cement, the particle size distribution is small, light powder type ganban stone, fine powder, light pozzolanic powder, and water-reducing material evenly mixed with water in the material mixing process. In the molding process, the dough material is filled and vibrated in a molding mold having a unit shape of natural stone, that is, a lump form, to increase the filling density, and then dried by hot air in a predetermined process to cure and the curing in the finishing process. The product is completed by demolding the hard artificial stone plate.

Hereinafter, the present invention will be described in detail by examples.

〈Material Mixing Process〉

Basically, natural granules and pozzolane powders with small particle size distribution, soft natural white cement and small particle size distribution, light and far infrared emission and antibacterial, deodorizing, air purification, ion exchange radiation, and back cement And the phthalene-based supernatant to accelerate the hardening and increase the strength of the elvan powder and the pozzolane powder. .

At this time, the weight ratio of each of the above materials is preferably 20% by weight of cement, 37 to 42% by weight of ganban stone, 37 to 42% by weight of pozzolan, and 1% by weight of water reducing material.

Here, a water reducing material may be added or not added to accelerate the hardening of the natural elvan rock powder, pozzolan and back cement and increase strength. As a composition ratio in the case where a water reducing material is not added, it is preferable to make 20 weight% of white cement, 40 weight% of ganban stones, and 40 weight% of pozzolane.

<Molding process>

A molding mold 30 having a bottom surface formed in a natural stone form, that is, a hump form, is prepared.

Thereafter, as shown in FIG. 2, the dough 12 prepared in the material mixing process is filled into the molding mold 30 having a unit area, and the molding mold 30 is moved back and forth through the vibration means not shown in the drawing. Vibration from side to side improves the packing density of the dough material 12 so that one side of the dough material is formed like the bottom surface of the molding mold 30.

<Firing process>

In the molding process, the molding mold 30 in which the dough material 12 is evenly filled is dried in a hot air drying room at a temperature of 60 to 70 ° C. for 12 to 14 hours, and then cured when moisture is removed. 10).

<Finishing process>

After drying in the sintering process, by demolding the artificial stone plate 10 from the molding mold 30 as well as having a beautiful hue of pale gray, dark green or pale green with ganbanite and pozzolan as shown in FIG. The finished product of artificial stone board is completed.

When the artificial stone plate completed through the above process is to be installed in the building, cement mortar is applied to the wall to be constructed, and the artificial stone plate 10 is pressed onto the wall and adhered thereto.

Since the artificial stone plate 10 attached as described above is light in weight, it is not demolded from the wall surface, and the load of the building itself is small to ensure stability, and particularly to far-infrared rays and anions radiated from elvan and pozzolans. This not only promotes metabolism but also eliminates odor and cement toxicity, and increases the oxygen concentration due to ion exchange radiation, thereby creating a pleasant indoor environment.

On the other hand, as a comparative example, unlike the conventional technology, that is, in the building treated by artificial dry method and spray method, the exterior finishing material is mainly installed for the purpose of protecting and decorating the exterior wall of the building, the present invention is antibacterial, It can be seen that natural ganbanite and pozzolanic, which are purifying, deodorizing and ion exchange radiation, are used as main materials, and the back cement is mixed with water to form artificial stone plates of a desired shape.

As a result, according to the present invention, odor, tobacco smoke, cement toxicity, etc. are adsorbed and purified by the functionality of ganban stone when the artificial stone plate molded with natural ganban stone and pozzolan as main materials is used in the building and exterior materials. Not only is the air clearing, but also the oxygen concentration is increased by ion exchange radiation, creating a pleasant indoor environment, and the metabolism is promoted by far infrared rays and anion release, and the warming effect is continuously maintained.

In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the present invention may be variously modified and implemented by those skilled in the art.

Such modified embodiments should not be individually understood from the technical spirit or the prospect of the present invention, and such modified embodiments should fall within the appended claims of the present invention.

According to the artificial stone plate for building and exterior using the ganban stone and pozzolan of the present invention, which is apparent from the above description, the interior is formed by using natural ganban stone and pozzolan as main materials for antibacterial, purifying, deodorizing and ion exchange radiation. Odor, tobacco smoke, and the toxicity of cement are adsorbed and purified, which not only clears the air in the room, but also increases the oxygen concentration by ion exchange radiation, creating a pleasant living space, and by the far-infrared rays and anions emitted from elvan and pozzolan. Due to the metabolism is promoted as well as the effect of keeping the warmth and humidity control effect continuously.

Claims (4)

(1) Mixing materials kneading by mixing 37-42% by weight of natural, small and light granular stone powder with small particle size distribution, 20% by weight and soft particle with small particle size distribution, and 37-42% by weight of light and fine pozzolan powder. fair; (2) a molding step of filling the molding material with a unit area with the dough material and vibrating to increase the filling density; (3) a firing step of curing the dough material formed in the forming step by hot air drying; And (4) A method of manufacturing artificial stone plate for building, characterized in that it comprises a finishing step of demolding the cured dough material from the molding mold. The method according to claim 1, In the material mixing process, the kneading material further comprises 1% by weight of the water-resistant material of the building, the exterior of the building artificial stone plate manufacturing method. 20 to 20% by weight of the small particle size and soft white cement, 37 to 42% by weight of light and small natural particle size, 37 to 42% by weight and light pozzolane powder, and 1% by weight of water-sensitive material are mixed with water. An artificial stone plate material for building and exterior of the building, characterized in that the dough material is mixed and cured in a molding mold having a unit area. The method according to claim 3, In the building, the exterior artificial stone plate, characterized in that the dough material further comprises a phthalene-based water-resistant material.