KR20040003073A - Hydraulic auto clean apparatus - Google Patents

Hydraulic auto clean apparatus Download PDF

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Publication number
KR20040003073A
KR20040003073A KR1020020021447A KR20020021447A KR20040003073A KR 20040003073 A KR20040003073 A KR 20040003073A KR 1020020021447 A KR1020020021447 A KR 1020020021447A KR 20020021447 A KR20020021447 A KR 20020021447A KR 20040003073 A KR20040003073 A KR 20040003073A
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KR
South Korea
Prior art keywords
injector
housing
trolley
washing
hydraulic
Prior art date
Application number
KR1020020021447A
Other languages
Korean (ko)
Inventor
남기돈
송재수
Original Assignee
남기돈
송재수
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 남기돈, 송재수 filed Critical 남기돈
Priority to KR1020020021447A priority Critical patent/KR20040003073A/en
Publication of KR20040003073A publication Critical patent/KR20040003073A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S3/00Vehicle cleaning apparatus not integral with vehicles
    • B60S3/04Vehicle cleaning apparatus not integral with vehicles for exteriors of land vehicles
    • B60S3/044Hand-held cleaning arrangements with liquid or gas distributing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S9/00Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks
    • B60S9/02Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting
    • B60S9/10Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting by fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S9/00Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks
    • B60S9/14Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for both lifting and manoeuvring
    • B60S9/205Power driven manoeuvring fittings, e.g. reciprocably driven steppers or rotatably driven cams
    • B60S9/21Power driven manoeuvring fittings, e.g. reciprocably driven steppers or rotatably driven cams comprising a rotatably driven auxiliary wheel or endless track, e.g. driven by ground wheel

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

PURPOSE: A high pressure water is injected to a washing material such as a roll chuck or bearing for cleaning without a detergent, thereby protecting environment. CONSTITUTION: A hydraulic automatic washing device comprises a housing(110) installed in a pair of guide rail(111). A trolley(120) is mounted with a roller and a rotation plate to put washing material. A hydraulic cylinder(130) is installed having a rod(131) to move up and down. An injector is provided to inject high pressure water to the washing material. A control plate is installed in one side of the housing to control the trolley, the hydraulic cylinder, and the injector.

Description

유압식 자동 세척장치{Hydraulic auto clean apparatus}Hydraulic auto clean apparatus

본 발명은 유압식 자동 세척장치에 관한 것으로, 더욱 상세하게는 물을 고압 분사시켜 롤척과 베어링 같은 부품의 외관에 생긴 러스트 및 슬러지 등을 자동으로 신속하게 제거할 수 있음은 물론 고압의 물을 분사하여 세척하기 때문에 환경을 오염시키지 않는 유압식 자동 세척장치에 관한 것이다.The present invention relates to a hydraulic automatic cleaning device, and more particularly, by spraying high pressure water, it is possible to automatically remove the rust and sludge generated on the appearance of parts such as roll chuck and bearings, as well as by spraying high pressure water The present invention relates to a hydraulic automatic cleaning device that does not pollute the environment because of cleaning.

주지하는 바와 같이, 롤척(Roll chuck)과 베어링(Bearing) 같은 부품에는 장기간 사용으로 러스트(Rust)가 발생하고 부품간의 마찰에 의하여 슬러지가 생기는데, 이들을 제때 제거해 주야만 부품들이 제 기능을 다할 수 있다.As is well known, parts such as roll chucks and bearings are rusted due to long-term use and sludge is produced by friction between parts, and they must be removed in a timely manner before the parts can function properly. .

종래에는 러스트나 슬러지, 페인트 등을 제거하기 위하여 세척제(약품)를 사용하기 때문에 작업자 건강에 해를 끼칠 뿐만 아니라 수질을 오염시켜 환경을 파괴하는 원인이 되고 있다.있다.Conventionally, cleaning agents (chemicals) are used to remove rust, sludge, paint, and the like, which not only harms worker health but also contaminates water quality and causes environmental damage.

그리고, 수작업을 하기 때문에 세척 작업이 지연되고, 많은 인건비를 필요로 한다.And because of manual labor, the washing operation is delayed and requires a lot of labor costs.

또한, 롤척과 베어링 같은 세척물을 세척함에 있어서 그 세척물의 종류에 따라 세척 장소를 각각 마련해야 하기 때문에, 많은 장소를 필요로 하고 세척 작업 시 분진과 소음이 많이 발생된다.In addition, since washing places, such as roll chucks and bearings, have to be prepared separately according to the types of the washings, a lot of places are required and dust and noise are generated during the washing operation.

본 발명의 목적은, 세척제(약품)를 사용하지 않고 물을 고압 분사하여 세척물을 세척하기 때문에 환경을 보호할 수 있을 뿐만 아니라 작업자 건강에 전혀 해를 끼치지 않는 유압식 자동 세척장치를 제공함에 있다.An object of the present invention is to provide a hydraulic self-cleaning device that not only protects the environment, but also does not harm the health of the worker, because it cleans the washings by spraying water at a high pressure without using a cleaning agent (chemical). .

본 발명의 다른 목적은, 세척작업이 하우징 내부에서 이루어지므로 큰 작업공간을 필요로 하지 않으며, 작업소음이나 분진 발생을 사전에 막을 수 있는 유압식 자동 세척장치를 제공함에 있다.Another object of the present invention is to provide a hydraulic automatic cleaning device that does not require a large working space because the cleaning operation is performed inside the housing, and can prevent work noise or dust generation in advance.

본 발명의 또 다른 목적은 세척공정을 전자동으로 신속하게 처리하기 때문에 세척 작업시간이 단축되고 보다 많은 양을 처리할 수 있는 유압식 자동 세척장치를 제공함에 있다.Still another object of the present invention is to provide a hydraulic automatic cleaning device which can shorten the washing operation time and process a larger amount because the washing process can be automatically and automatically processed.

도 1은 본 발명의 하우징을 보인 측면도,1 is a side view showing a housing of the present invention,

도 2는 본 발명의 하우징을 보인 정면도,2 is a front view showing the housing of the present invention,

도 3은 본 발명의 하우징을 보인 평면도.3 is a plan view showing a housing of the present invention.

※도면의 주요부분에 대한 부호의 설명※※ Explanation of symbols about main part of drawing ※

100 : 유압식 자동 세척장치100: hydraulic self-cleaning device

110 : 하우징110: housing

111: 가이드 레일111: guide rail

112 : 센서112: sensor

120 : 대차120: the balance

121 : 롤러121: roller

122 : 회전판122: rotating plate

130 : 유압 실린더130: hydraulic cylinder

131 : 로드131: load

140 : 분사기140: injector

10 : 제어판10: control panel

141 : 분사노즐141: injection nozzle

G : 기어부G: gear part

M : 구동모터M: drive motor

200 : 세척물200: wash

상기 목적을 달성하기 위한 본 발명의 특징적인 구성을 설명하면 다음과 같다.Referring to the characteristic configuration of the present invention for achieving the above object is as follows.

본 발명의 구성은, 그 내부에 일정공간을 가지며 바닥에 길이방향으로 한 쌍의 가이드 레일이 설치된 하우징; 상기 가이드 레일을 따라 이동할 수 있도록 하부에는 롤러가 설치되고 상부에는 세척물이 안착되는 회전판이 회전 가능하게 설치된 대차; 상기 가이드 레일 양측에 수직으로 설치되며 승하강 되는 로드를 갖는 유압실린더; 상기 로드에 의해 승하강 되게 설치되며, 컴프레셔에 의해 제공된 고압 세척수를 상기 회전판의 세척물에 고압 분사하는 분사기; 상기 대차와, 유압 실린더 및 분사기의 일련의 작동을 제어할 수 있도록 상기 하우징의 일측에 설치된 제어판으로 이루어진다.The configuration of the present invention, the housing having a predetermined space therein and a pair of guide rails installed in the longitudinal direction on the bottom; A trolley having a roller installed at a lower portion thereof and a rotating plate on which a washing water is mounted at an upper portion thereof so as to move along the guide rail; A hydraulic cylinder installed vertically on both sides of the guide rail and having a rod configured to move up and down; An injector installed up and down by the rod and spraying the high pressure washing water provided by the compressor to the washings of the rotating plate; It consists of a control panel installed on one side of the housing to control the bogie, a series of operation of the hydraulic cylinder and the injector.

이하, 첨부 도면을 참조하여, 이와 같이 구성된 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, the present invention configured as described in detail as follows.

도 1은 본 발명의 하우징을 보인 측면도이고, 도 2는 본 발명의 하우징을 보인 정면도이며, 도 3은 본 발명의 하우징을 보인 평면도이다.1 is a side view showing a housing of the present invention, Figure 2 is a front view showing a housing of the present invention, Figure 3 is a plan view showing a housing of the present invention.

도 1내지 도 3에 도시된 바와 같이, 본 발명의 유압식 자동 세척장치(100)의 구성은, 내부에 일정공간을 가지며 바닥에 길이방향으로 한 쌍의 가이드 레일(111)이 설치된 하우징(110)과, 상기 가이드 레일(111)을 따라 이동할 수 있도록 하부에는 롤러(121)가 설치되고 상부에는 세척물(200)이 안착되는 회전판(122)이 회전 가능하게 설치된 대차(120)와, 상기 가이드 레일(111) 양측에 수직으로 설치되며 승하강 되는 로드(131)를 갖는 유압 실린더(130)와, 상기 로드(131)에 의해 승하강 되게 설치되며, 컴프레셔(도시하지 않음)에 의해 제공된 고압 세척수를 회전판(122)의 세척물(200)에 고압 분사하는 분사기(140)와, 상기 대차(120)와, 유압 실린더(130) 및 분사기(140)의 일련의 작동을 제어할 수 있도록 상기 하우징(110)의 일측에 설치된 제어판(150)으로 구성된다.As shown in Figure 1 to Figure 3, the configuration of the hydraulic self-cleaning device 100 of the present invention, the housing 110 has a certain space therein and a pair of guide rails 111 are installed in the longitudinal direction on the floor And, the roller 120 is installed in the lower portion so as to move along the guide rails 111, the upper portion of the trolley 120, the rotatable plate 122 is installed rotatably the wash water 200, and the guide rail (111) the hydraulic cylinder 130 is installed vertically on both sides and has a rod 131 which is raised and lowered, and is installed to be elevated by the rod 131, the high pressure washing water provided by a compressor (not shown) The housing 110 to control a series of operations of the injector 140, the bogie 120, the hydraulic cylinder 130 and the injector 140 for high-pressure injection to the wash 200 of the rotating plate 122 It consists of a control panel 150 installed on one side.

보다 상세하게는, 하우징(110)은 박스 형태로 이루어져 있으며 그 내부에 일정공간을 가지며, 바닥에 길이방향으로 한 쌍의 가이드 레일(111)이 일정간격을 두고 고정 설치된다. 가이드 레일(111)의 하부에는 세척수를 배수하기 위한 배수로(D)가 형성된다.In more detail, the housing 110 is formed in a box shape and has a predetermined space therein, and a pair of guide rails 111 are fixedly installed at a predetermined interval on the bottom in a longitudinal direction. A drainage path D for draining the washing water is formed at the lower portion of the guide rail 111.

대차(120)는 가이드 레일(111)을 따라 이동하는 것으로, 그 하부에는 롤러(121)가 설치되고 상부에는 롤척(Roll Chuck), 베어링과 같은 세척물(200)이 안착되는 회전판(122)이 회전 가능하게 설치된다.The trolley 120 moves along the guide rails 111, and a roller 121 is installed at a lower portion thereof, and a rotating plate 122 at which a washing material 200, such as a roll chuck and a bearing, is mounted at an upper portion thereof. It is rotatably installed.

회전판(122)에는 기어부(G)가 설치되고, 이 기어부(G)에는 구동모터(M)가 연결 설치된다. 따라서 구동모터(M)가 회전하면 기어부(G)가 감속되면서 회전판(122)을 일정각도, 예를 들면 90°로 회전시키도록 구성된다.The gear part G is installed in the rotating plate 122, and the drive motor M is connected and installed in this gear part G. Accordingly, when the driving motor M rotates, the gear part G is decelerated, and the rotating plate 122 is rotated at a predetermined angle, for example, 90 °.

유압 실린더(130)는 가이드 레일(111) 양측에 수직으로 고정 설치되며 승하강 되는 로드(131)를 갖는다.The hydraulic cylinder 130 is fixedly installed vertically on both sides of the guide rail 111 and has a rod 131 that is raised and lowered.

분사기(140)는 로드(131)에 승하강 되게 설치되며, 컴프레셔에 의해 제공된 고압 세척수를 회전판(122)의 세척물(200)에 고압 분사한다.The injector 140 is installed to ascend and descend the rod 131, and sprays the high pressure washing water provided by the compressor to the washing water 200 of the rotating plate 122 at high pressure.

상기 분사기(140)는 그 선단에 각도 조절되는 분사노즐(141)이 설치된다.The injector 140 is provided with an injection nozzle 141 that is angle-adjusted at its tip.

제어판(150)은 대차(120)와, 유압 실린더(130) 및 분사기(140)의 일련의 작동을 제어할 수 있도록 하우징(110)의 일측에 설치된다.The control panel 150 is installed on one side of the housing 110 so as to control a series of operations of the bogie 120, the hydraulic cylinder 130 and the injector 140.

이와 같이 구성된 본 발명의 작용을 설명하면 다음과 같다.Referring to the operation of the present invention configured as described above is as follows.

작업자는 세척물(200)을 대차의 회전판(122) 위에 올려놓고 제어판(150)을 작동시켜 대차(120)를 가이드 레일(11)을 따라 이동시킨다. 이때, 제어판(150)은 하우징(110)의 일측에 설치된 센서(도시하지 않음)에 의해서 대차(120)의 이동을 감지하는 데, 대차(120)가 일정위치에 이르면 이를 감지하여 대차(120)를 정지시킨다.The operator puts the washing water 200 on the trolley 122 of the trolley and operates the control panel 150 to move the trolley 120 along the guide rails 11. At this time, the control panel 150 detects the movement of the trolley 120 by a sensor (not shown) installed on one side of the housing 110, and when the trolley 120 reaches a predetermined position, the trolley 120 is detected. To stop.

이와 동시에, 컴플레셔(도시하지 않음)에 의해 제공된 고압 수를 분사기(140)의 노즐(141)을 통해서 세척물(200)의 외관에 고압 분사한다.At the same time, the high pressure water provided by the compressor (not shown) is injected at high pressure through the nozzle 141 of the injector 140 to the exterior of the cleaning product 200.

본 발명에서는 종래와는 달리, 세정제를 사용하지 않고 세척수를 고압 분사하여 세척물(200)을 세척하는 방식을 사용하고 있다.Unlike the conventional method, the present invention uses a method of washing the washing water 200 by spraying the washing water under high pressure without using a washing agent.

세척 과정 중에 유압 실린더(130)의 로드(131)가 작동하여 분사기(140)를 상하로 이동시키면서 노즐(141)의 위치를 조절한다.The rod 131 of the hydraulic cylinder 130 is operated during the cleaning process to adjust the position of the nozzle 141 while moving the injector 140 up and down.

세척물(200)의 한쪽 면의 세척이 완료되면, 분사기(140)의 작동을 일시 정지시키고 구동모터(M)가 작동하여 기어부(G)를 회전시키고, 기어부(G)는 다시 회전판(122)을 90°로 회전시킨다.When the cleaning of one side of the washing water 200 is completed, the operation of the injector 140 is temporarily stopped and the driving motor M is operated to rotate the gear part G, and the gear part G is again the rotating plate ( 122) to 90 °.

제어부(150)는 다시 분사기(140)를 작동 시켜서 동일한 방법으로 세척물(200)의 다른 쪽 면을 세척한다.The controller 150 again operates the injector 140 to wash the other side of the washing water 200 in the same manner.

*세척을 함에 있어서, 세척물(200)이 롤척과 베어링 같이 대형 물인 경우에는 노즐(131)을 하방에서 상방으로 단계적으로 이동시키면서 세척을 하며, 반대로 세척물(200)이 소형이고 다량인 경우에는 노즐(131)을 상방에서 하방으로 단계적으로 이동시키면서 세척 작업을 하는 것이 바람직하다.* In washing, in the case of large water such as a roll chuck and a bearing, the washing is performed while moving the nozzle 131 stepwise from the bottom to the upper side, on the contrary, when the washing 200 is small and large It is preferable to perform the washing operation while moving the nozzle 131 stepwise from below.

세척물(200)의 세척이 완료된 경우, 제어판(150)은 분사기(140)의 작동을 중지시키고 대차(120)를 다시 하우징 밖의 처음위치로 인출시킨다.When the cleaning of the washing water 200 is completed, the control panel 150 stops the operation of the injector 140 and pulls the trolley 120 back to the initial position outside the housing.

이상에서 살펴본 바와같이, 세척제(약품)를 사용하지 않고 물을 고압 분사하여 세척하기 때문에 세척물의 외관을 보다 깨끗하게 세척할 수 있고, 환경을 보호할 수 있는 것이다.As described above, since the washing is performed by spraying water at a high pressure without using a cleaning agent (drug), it is possible to clean the appearance of the washing product more cleanly and to protect the environment.

이와 같은 본 발명에 의하면, 세척제(약품)를 필요로 하지 않고 물을 고압 분사하여 세척물을 세척하기 때문에 환경을 보호할 수 있을 뿐만 아니라 작업자 건강에게 전혀 해를 끼치지 않는다.According to the present invention, it does not require a cleaning agent (drugs), and thus it is possible to protect the environment and to harm the health of the worker because it cleans the washing by high pressure spraying water.

그리고, 세척작업이 하우징 내부에서 이루어지므로 큰 작업공간을 필요로 하지 않으며, 작업소음이나 분진 발생을 사전에 막을 수 있다.In addition, since the cleaning is performed inside the housing, a large working space is not required, and work noise or dust generation can be prevented in advance.

또한, 세척공정이 전자동으로 신속하게 이루어지기 때문에 세척시간이 단축되고 보다 많은 양을 처리할 수 있다.In addition, since the washing process is performed automatically and automatically, washing time can be shortened and a larger amount can be processed.

Claims (3)

그 내부에 일정공간을 가지며 바닥에 길이방향으로 한 쌍의 가이드 레일(111)이 설치된 하우징(110);A housing (110) having a predetermined space therein and having a pair of guide rails (111) installed in a longitudinal direction on a floor thereof; 상기 가이드 레일(111)을 따라 이동할 수 있도록 하부에는 롤러(121)가 설치되고 상부에는 세척물(200)이 안착되는 회전판(122)이 회전 가능하게 설치된 대차(120);A trolley 120 having a roller 121 installed at a lower portion thereof and a rotating plate 122 at which a washing material 200 is mounted at an upper portion thereof so as to move along the guide rail 111; 상기 가이드 레일(111) 양측에 수직으로 설치되며 승하강 되는 로드(131)를 갖는 유압 실린더(130);A hydraulic cylinder 130 installed vertically on both sides of the guide rail 111 and having a rod 131 which is lifted up and down; 상기 로드(131)에 의해 승하강 되게 설치되며, 컴프레셔(C)에 의해 제공된 고압 세척수를 상기 회전판(122)의 세척물(200)에 고압 분사하는 분사기(140); 및An injector 140 installed to be moved up and down by the rod 131 and spraying the high pressure washing water provided by the compressor C to the washing water 200 of the rotating plate 122; And 상기 대차(120)와, 유압 실린더(130) 및 분사기(140)의 일련의 작동을 제어할 수 있도록 상기 하우징(110)의 일측에 설치된 제어판(150);으로 구성된 것을 특징으로 하는 유압식 자동 세척장치.Hydraulic trolley, characterized in that consisting of; control panel 150 installed on one side of the housing 110 to control the operation of the bogie 120, the hydraulic cylinder 130 and the injector 140 . 제 1항에 있어서, 상기 분사기(140)는 그 선단에 각도 조절되는 분사노즐(141)이 설치된 것을 특징으로 하는 유압식 자동 세척장치.According to claim 1, wherein the injector 140 is a hydraulic automatic cleaning device, characterized in that the injection nozzle 141 is installed at the tip of the angle adjustment. 제 1항에 있어서, 상기 대차(120)의 내부에는 상기 회전판(122)과 연결되는 기어부(G)가 설치되고, 이 기어부(G)에는 구동모터(M)가 연결 설치된 것을 특징으로 하는 유압식 자동 세척장치.The method of claim 1, wherein the gear portion (G) connected to the rotating plate 122 is installed inside the trolley (120), the gear portion (G) is characterized in that the drive motor (M) is connected and installed Hydraulic self-cleaning device.
KR1020020021447A 2002-04-19 2002-04-19 Hydraulic auto clean apparatus KR20040003073A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101890845B1 (en) * 2018-07-05 2018-08-22 신우이엔아이(주) Cleaning apparatus for OLTC(On Load Tap Changer)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101890845B1 (en) * 2018-07-05 2018-08-22 신우이엔아이(주) Cleaning apparatus for OLTC(On Load Tap Changer)

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