KR200325336Y1 - Apparatus to pretreat whole bulb of garlic in garlic peeler by wet process - Google Patents
Apparatus to pretreat whole bulb of garlic in garlic peeler by wet process Download PDFInfo
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- KR200325336Y1 KR200325336Y1 KR20-2003-0017183U KR20030017183U KR200325336Y1 KR 200325336 Y1 KR200325336 Y1 KR 200325336Y1 KR 20030017183 U KR20030017183 U KR 20030017183U KR 200325336 Y1 KR200325336 Y1 KR 200325336Y1
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- Prior art keywords
- garlic
- mesh belt
- whole
- peeling
- water
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- 240000002234 Allium sativum Species 0.000 title claims abstract description 89
- 235000004611 garlic Nutrition 0.000 title claims abstract description 88
- 238000000034 method Methods 0.000 title abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 7
- 239000004615 ingredient Substances 0.000 abstract 1
- 238000002203 pretreatment Methods 0.000 description 4
- 235000013305 food Nutrition 0.000 description 2
- 239000000428 dust Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000000144 pharmacologic effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000037390 scarring Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/08—Devices for topping or skinning onions or flower bulbs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/02—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs for stemming, piercing, or stripping fruit; Removing sprouts of potatoes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/005—Nozzles or other outlets specially adapted for discharging one or more gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0202—Agricultural and processed food products
- B65G2201/0211—Fruits and vegetables
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
본 고안은 마늘을 본 가공에 들어가기 전 알마늘과 껍질성분의 사이를 들뜨게 하여 마늘의 박피율을 높이기 위한 습식마늘박피장치의 통마늘 전처리장치에 관한 것이다.The present invention relates to a whole garlic pretreatment device of a wet garlic peeling device to increase the peeling rate of garlic by lifting the garlic between the garlic and the bark ingredients before entering the process.
이러한 본 고안은 상부와 하부에 각각 수평방향으로 된 망사벨트를 이격 설치하되, 적어도 하부측 망사벨트를 상부측 망사벨트보다는 길게 형성하여 통마늘이 각 망사벨트의 사이를 통해 이송되도록 하고, 각 망사벨트 내측에는 물분사기를 그 분사측이 상향과 하향이 되게 각각 설치하여 상기 이송되는 통마늘을 상부와 하부에서 각각 타격하도록 하며, 상기 타격되는 마늘이 외부로 이탈되지 못하도록 하부측 망사벨트의 일측 중간에서 타측 중간까지 마늘 통과공을 가진 커버로써 상부측 망사벨트와 하부측 망사벨트의 외측을 커버하여서 된 것으로, 이와 같이 하면 통마늘을 본 가공에 들어가기 전에 망사벨트로 이송하면서 상하부에서 물을 분사하여 껍질성분을 알마늘로부터 들뜨게 할 수 있는 것이므로 이러한 상태로 본 가공에 들어가게 되면 굳이 고압의 물을 장시간 분사하지 않고 낮은 수압을 물을 짧은 시간동안 분사하더라도 용이하게 껍질성분을 분리해낼 수 있게 되어 마늘의 박피량을 증가시킬 수 있음은 물론 상처없는 고품질의 깐마늘을 생산할 수 있는 것이다.The present invention is to install a mesh belt in the horizontal direction in the upper and lower spaces, respectively, at least the lower side mesh belt is formed longer than the upper side mesh belt so that the whole garlic is transported between each mesh belt, each mesh belt Inside the water sprayer is installed so that the spraying side is up and down, respectively to hit the conveyed garlic garlic from the upper and lower, respectively, and the other side from the middle of one side of the lower side mesh belt to prevent the blown garlic to escape to the outside The cover with garlic through hole in the middle covers the outer side of the upper and lower mesh belts. In this way, the water is sprayed from the upper and lower parts while transferring the whole garlic to the mesh belt before entering the main processing. When you enter this processing in such a state as you can excite it from an egg garlic Even if the high pressure water is not sprayed for a long time and low water pressure is sprayed for a short time, the peeling component can be easily separated, which can increase the peeling amount of garlic and can produce high-quality cut garlic. will be.
Description
본 고안은 습식마늘박피장치의 통마늘 전처리장치에 관한 것으로, 더욱 상세하게는 마늘을 본 가공에 들어가기 전 알마늘과 껍질성분의 사이를 들뜨게 하여 마늘의 박피율을 높이기 위한 것이다.The present invention relates to a whole garlic pretreatment device of a wet garlic peeling device, and more specifically, to increase the peel rate of garlic by lifting the garlic between the garlic and the skin components before entering the main processing.
주지하다시피, 마늘은 모든 음식물에 양념으로 적용되고 있으며, 최근에는 그 약리효과가 과학적으로 입증됨에 따라 우리나라 이외에도 일본, 미국 등에서 마늘을 이용한 식품의 개발에 많은 시도가 이루어지고 있다.As is well known, garlic has been applied as a seasoning to all foods, and recently, as its pharmacological effect has been scientifically proven, many attempts have been made to develop foods using garlic in Japan, the United States, and the like.
마늘은 몸체의 주위를 보호층인 껍질이 감싸고 있으므로 이를 마늘의 몸체로부터 분리하여 사용해야 하며, 이와 같이 마늘로부터 껍질을 분리해내는 것을 통상 마늘을 박피(剝皮)한다고 한다.Garlic is wrapped around the body as a protective layer of the shell, so it must be used to separate it from the body of the garlic, and thus separating the shell from the garlic is said to normally peel the garlic (剝皮).
이러한 마늘 박피방법은 물을 이용하는 습식방법과, 마른 상태 그대로 박피하는 건식방법이 있는데, 습식방법은 건식방법에 비해 마늘 박피시 먼지가 나지 않고 마늘에 상처가 적어 최근에는 주로 습식방법을 사용하는 추세이며, 본 출원인도 다종의 습식마늘박피장치 및 이에 적용되는 마늘가공기를 출원한 바 있다.The garlic peeling method is a wet method using water and a dry method of peeling as it is dry. The wet method has a tendency to use mainly a wet method in recent years because there is less dust on the garlic peeling and less scarring when garlic peeling compared to the dry method. The present applicant also has applied for a plurality of wet garlic peeling device and a garlic processing machine applied thereto.
그러나, 종래의 습식마늘박피장치에 적용되는 마늘가공기들은 마늘을 투입하여 가공기 내부를 통과시키는 과정에서 고압의 물을 분사하여 그 압력에 의해 통마늘 상태의 마늘을 쪽단위로 분리하고, 또 쪽단위의 마늘로부터 껍질성분을 분리해내는 것이므로 기본적으로 강한 수압을 발생시키기 위해 펌프의 소비전력 및 투입되는 물의 량이 증가하게 되고, 그럼에도 불구하고 강한 수압의 물줄기가 모든 마늘을 골고루 타격할 수는 없는 것이므로 어떤 마늘은 집중 타격되어 깨지는 경우가 발생되고 어떤 마늘은 박피되지 못하여 전체적인 박피율이 떨어짐은 물론 깐마늘의 질이 떨어지는 문제가 있었다.However, the garlic processing machines applied to the conventional wet garlic peeling apparatus are spraying high-pressure water in the process of passing garlic inside and then separating garlic from the whole garlic state by the pressure and separating the garlic into page units. Separating the skin component from garlic basically increases the power consumption of the pump and the amount of water input to generate a strong hydraulic pressure, nevertheless a strong hydraulic water stream is not able to hit all the garlic evenly, which garlic Is a case of intensive blow breaking and some garlic is not peeled, the overall peeling rate is reduced, as well as the quality of the garlic.
본 고안은 이러한 점을 감안하여 제안된 것으로, 마늘을 가공하기 전에 미리알마늘과 마늘껍질의 사이를 들뜨게 하여 짧은 가공시간동안 낮은 수압의 물에 의해서도 원활히 박피될 수 있게 함으로써 마늘의 박피율을 높임과 동시에 고품질의 깐마늘을 생산할 수 있도록 하는 습식마늘박피장치의 통마늘 전처리장치를 제공하고자 하는 것이다.The present invention has been proposed in view of this point, and it is possible to lift the peel rate between garlic and garlic peel before processing garlic so that it can be peeled smoothly even by low water pressure for a short processing time. At the same time it is to provide a whole garlic pre-treatment device of a wet garlic peeling device that can produce high-quality cut garlic.
도 1은 본 고안에 따른 통마늘 전처리장치의 분해사시도.1 is an exploded perspective view of a whole garlic pretreatment apparatus according to the present invention.
도 2는 본 고안에 따른 통마늘 전처리장치의 전체구성도.Figure 2 is an overall configuration of the whole garlic pre-treatment apparatus according to the present invention.
도 3은 본 고안에 따른 물분사기의 상세구성도.Figure 3 is a detailed configuration of the water sprayer according to the present invention.
*** 도면의 주요 부분에 대한 부호의 설명 ****** Explanation of symbols for the main parts of the drawing ***
1, 2 : 망사벨트 3, 4 : 물분사기1, 2: mesh belt 3, 4: water sprayer
5 : 마늘 통과공 6 : 커버5: garlic through hole 6: cover
7, 8 : 모터 9 : 물보관통7, 8: motor 9: water reservoir
10 : 펌프 11 : 급수관10 pump 11: water pipe
12 : 노즐12: nozzle
이하, 본 고안을 제시되는 실시예 및 첨부된 도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the embodiments and the accompanying drawings.
본 고안에 따른 습식마늘박피장치의 통마늘 전처리장치는 도 1 및 도 2에 도시한 바와 같이 상부와 하부에 각각 수평방향으로 된 망사벨트(1)(2)를 이격 설치하되, 적어도 하부측 망사벨트(2)를 상부측 망사벨트(1)보다는 길게 형성하여 통마늘이 각 망사벨트(1)(2)의 사이를 통해 이송되도록 하고, 각 망사벨트(1)(2) 내측에는 물분사기(3)(4)를 상향과 하향이 되게 각각 설치하여 상기 이송되는 통마늘을 상부와 하부에서 각각 타격하도록 하며, 상기 타격되는 통마늘이 외부로 이탈되지 못하도록 하부측 망사벨트(2)의 일측 중간에서 타측 중간까지 마늘 통과공(5)을 가진 커버(6)로써 상부측 망사벨트(1)와 하부측 망사벨트(2)의 외측을 커버하여서 된 것이다.Whole garlic pre-treatment device of the wet garlic peeling device according to the present invention is installed in the horizontal belt mesh belt (1) (2) in the horizontal direction, respectively, as shown in Figures 1 and 2, at least the lower mesh belt (2) is formed longer than the upper mesh belt (1) so that the whole garlic is transported between each mesh belt (1) (2), the water sprayer (3) inside each mesh belt (1) (2) (4) is installed so as to be upward and downward, respectively, to hit the conveyed whole garlic from the upper and lower, respectively, from the middle of one side to the other side of the lower side mesh belt (2) so that the blown whole garlic does not escape to the outside Covering the outer side of the upper mesh belt (1) and the lower mesh belt (2) with a cover (6) having a garlic through hole (5).
이때, 상부측 망사벨트(1)와 하부측 망사벨트(2)의 사이 간격은 일반적인 크기의 통마늘(높이 5㎝ 정도)보다 조금 큰 6∼7㎝ 정도로 설정하면 되고, 각 망사벨트(1)(2)를 구동하는 모터(7)(8)는 통마늘을 배출측으로 이송하기 위해 각 망사벨트(1)(2)의 회전방향이 반대가 되므로 각각의 망사벨트(1)(2)에 따라 하나씩 구비함이 바람직하다.At this time, the distance between the upper mesh belt 1 and the lower mesh belt 2 may be set to about 6 to 7 cm, which is slightly larger than a general garlic (about 5 cm in height), and each mesh belt 1 ( 2) The motors 7 and 8 for driving 2 are provided with one according to each of the mesh belts 1 and 2 since the rotation directions of the mesh belts 1 and 2 are reversed to transfer the barrel garlic to the discharge side. It is preferable to.
또한, 도 3과 같이 물분사기(3)(4)는 커버(6)의 내측에 지지된 물보관통(9)에 펌프(10)로부터 나온 급수관(11)이 각각 연결된 구조로 되고, 물보관통(9)에 형성된 미세한 구멍이 노즐(12)을 이루는 구성으로서, 노즐(12)의 방향이 상부측 물분사기(3)에서는 하향이 되고 하부측 물분사기(4)에서는 상향이 되게 설치하면 된다.In addition, the water sprayer (3) (4) as shown in Figure 3 has a structure in which the water supply pipe (11) from the pump (10) is connected to the water reservoir (9) supported inside the cover (6), respectively. The fine holes formed in the nozzle 9 constitute the nozzle 12, and the nozzle 12 may be disposed downward in the upper water sprayer 3 and upward in the lower water sprayer 4.
이와 같이 구성된 본 고안에 따른 습식마늘박피장치의 통마늘 전처리장치의 작용을 설명하면 다음과 같다.Referring to the operation of the whole garlic pre-treatment device of the wet garlic peeling device according to the present invention configured as described below.
먼저, 호퍼와 같은 투입장치(미도시)를 통해 통마늘을 하부측 망사벨트(2)의 투입측으로 투입하게 되면 하부측 망사벨트(2)는 모터(8)에 의해 배출측으로 회전되는 상태에 있으므로 통마늘은 하부측 망사벨트(2)를 타고 배출측으로 이송될 수 있다.First, when the whole garlic is put into the feeding side of the lower mesh belt 2 through an input device (not shown) such as a hopper, the lower mesh belt 2 is rotated to the discharge side by the motor 8 so that the whole garlic Silver may be transported to the discharge side by the lower side mesh belt (2).
통마늘이 이송되는 과정에서 커버(6)의 마늘 통과공(5)을 통해 커버(6) 안쪽으로 들어오게 되면 상부측 망사벨트(1)가 역시 모터(7)에 의해 배출측으로 회전되고 있어 대부분의 통마늘은 상부측 망사벨트(1)와 하부측 망사벨트(2)의 사이에서 하부측 망사벨트(2)에 얹혀진 상태로 이송될 수 있고, 일부 크기가 큰 마늘은 상부측 망사벨트(1)와 하부측 망사벨트(2)의 사이에 끼인 상태로 이송될 수 있다.When the whole garlic is transferred into the cover 6 through the garlic through hole 5 of the cover 6, the upper mesh belt 1 is also rotated to the discharge side by the motor 7. Whole garlic can be transported between the upper mesh belt (1) and the lower mesh belt (2) in a state where it is mounted on the lower mesh belt (2), and some of the larger garlics are provided with the upper mesh belt (1). It can be conveyed in a state sandwiched between the lower side mesh belt (2).
이때, 상부측 망사벨트(1)와 하부측 망사벨트(2)의 중간에는 각각 물분사기(3)(4)가 그 분사방향이 상향 또는 하향이 되게 설치되어 있으므로 통마늘이 배출측으로 이송되는 과정에서 각각의 물분사기(1)(2)로부터 분사되는 물이 망사벨트(1)(2)를 그대로 통과하여 통마늘을 타격하게 되고, 이러한 타격력에 의해 껍질성분이 알마늘로부터 일부 들뜨게 되며, 마늘이 타격되면서 밀려 다른 부위로 이동되더라도 커버(6)에 의해 각 망사벨트(1)(2)의 외측으로는 이탈되지 않는 것으로, 각 물분사기(3)(4)를 통한 수압은 100㎏/㎤ 미만으로 설정하여 껍질성분을 들뜨게 하는 과정에서 마늘이 손상되는 것을 방지할 수 있도록 하며, 각 망사벨트(1)(2)의 회전속도 역시 동일하게 설정하여 마늘의 원활한 이송이 가능해지도록 하게 된다.At this time, the water sprayer (3) (4) is installed in the middle of the upper mesh belt (1) and the lower mesh belt (2) so that the spraying direction is upward or downward, respectively, in the process of transporting the barrel garlic to the discharge side Water sprayed from each water sprayer (1) (2) passes through the mesh belt (1) (2) as it hits the whole garlic, and by this force, the shell component is partially lifted from the egg garlic, and garlic is blown. While being pushed and moved to another part, the cover 6 does not escape to the outside of each mesh belt 1 and 2, and the water pressure through each water sprayer 3 and 4 is less than 100 kg / cm 3. It is possible to prevent the garlic from being damaged in the process of lifting the shell component by setting, the rotational speed of each mesh belt (1) (2) is also set to be the same to enable the smooth transfer of garlic.
껍질성분이 들뜬 상태로 처리된 마늘은 하부측 망사벨트(2)에 실려 커버(6)의 마늘 통과공(5)을 통해 빠져나오게 되고, 도시하지는 않았지만 하부측 망사벨트(2)의 단부에서 습식마늘박피장치의 쪽분리기와 통하는 컨베이어 벨트로 떨어져 본 가공장치로 투입될 수 있으며, 전처리장치에서 마늘의 껍질성분이 들뜬 상태에 있으므로 본 가공장치에서는 짧은 시간동안 낮은 수압의 물을 분사하더라도 마늘을 다량으로 박피할 수 있으면서도 상처없는 고품질의 깐마늘을 생산할 수 있는 것이다.Garlic processed in the peeled state is carried out through the garlic through hole (5) of the cover 6 is loaded on the lower side mesh belt (2), although not shown wet at the end of the lower side mesh belt (2) The peeler of the garlic peeler is separated by a conveyor belt and can be introduced into the processing equipment. Since the skin component of garlic is excited in the pretreatment equipment, this processing equipment uses a large amount of garlic even when spraying low water pressure for a short time. It can be peeled off, but it can produce high quality cut garlic.
이상에서 설명한 바와 같이, 본 고안은 통마늘을 본 가공에 들어가기 전에 망사벨트로 이송하면서 상하부에서 물을 분사하여 껍질성분을 알마늘로부터 들뜨게 할 수 있는 것이므로 이러한 상태로 본 가공에 들어가게 되면 굳이 고압의 물을 장시간 분사하지 않고 낮은 수압을 물을 짧은 시간동안 분사하더라도 용이하게 껍질성분을 분리해낼 수 있게 되어 마늘의 박피량을 증가시킬 수 있음은 물론 상처없는고품질의 깐마늘을 생산할 수 있는 매우 유용한 효과가 있는 것이다.As described above, the subject innovation is to spray the water from the upper and lower parts while transporting the whole garlic to the mesh belt before entering the main processing, so that the shell component can be lifted from the garlic. It is possible to easily remove the peel component even if spraying low water pressure for a short time without spraying the water for a long time, which can increase the peeling amount of garlic, and it is very useful to produce high-quality cut garlic. It is.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101956518B1 (en) * | 2018-11-28 | 2019-03-11 | 해나래 영농조합법인 | Apparatus for processing garlic with peeling fuction of garlic |
CN115644404A (en) * | 2021-01-20 | 2023-01-31 | 青岛联盛益康生物科技有限公司 | Process for producing garlic powder |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101956518B1 (en) * | 2018-11-28 | 2019-03-11 | 해나래 영농조합법인 | Apparatus for processing garlic with peeling fuction of garlic |
CN115644404A (en) * | 2021-01-20 | 2023-01-31 | 青岛联盛益康生物科技有限公司 | Process for producing garlic powder |
CN115644408A (en) * | 2021-01-20 | 2023-01-31 | 青岛联盛益康生物科技有限公司 | Garlic powder preparation subassembly |
CN115644404B (en) * | 2021-01-20 | 2023-12-05 | 青岛联盛益康生物科技有限公司 | Process for producing garlic powder |
CN115644408B (en) * | 2021-01-20 | 2023-12-26 | 青岛联盛益康生物科技有限公司 | Garlic powder preparation assembly |
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