KR20030063286A - Manufacturing processs of scarffing pipe's connecting pin - Google Patents

Manufacturing processs of scarffing pipe's connecting pin Download PDF

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Publication number
KR20030063286A
KR20030063286A KR1020030044261A KR20030044261A KR20030063286A KR 20030063286 A KR20030063286 A KR 20030063286A KR 1020030044261 A KR1020030044261 A KR 1020030044261A KR 20030044261 A KR20030044261 A KR 20030044261A KR 20030063286 A KR20030063286 A KR 20030063286A
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KR
South Korea
Prior art keywords
notching
cutting
cut
lower dies
transfer band
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KR1020030044261A
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Korean (ko)
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KR100544876B1 (en
Inventor
김진홍
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Mk 공업 주식회사
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Priority to KR1020030044261A priority Critical patent/KR100544876B1/en
Publication of KR20030063286A publication Critical patent/KR20030063286A/en
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Publication of KR100544876B1 publication Critical patent/KR100544876B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/36Making other particular articles clips, clamps, or like fastening or attaching devices, e.g. for electric installation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0209Tools therefor

Abstract

PURPOSE: An apparatus for forming scaffolding pipe connecting pins is provided to improve productivity and obtain solid connecting pin body without welding front and rear connection parts of cut element by continuously forming steel plate workpiece from first and second notching cutting processes to post-treatment process. CONSTITUTION: The apparatus is characterized in that first notching cutting die, second notching cutting die, wave type upper and lower dies(8a,8b), upper and lower dies(9a,9b) the central part of which is formed in a curved shape and pipe forming upper and lower dies(10a,10b) are installed on upper and lower workbenches(11a,11b) with being spaced apart from each other in a certain distance so that cut elements(1a,1b,1c) are transferred between the upper and lower dies by conveyor, left side front and rear catching grooves, front and rear transfer pin inserting holes, transfer band of one side, connection part of the transfer band and front side surface cutting part are notching cut in first notching cutting process, a flat plate shaped cut element(1a) is obtained by notching cutting right side front and rear catching grooves, front and rear stiffening ring compression holes, other side transfer band, connection part of the other side transfer band and rear side surface cutting surface in second notching cutting process, a wave type cut element(1b) is formed by transferring the cut element(1a) to a space between the upper and lower dies(8a,8b) using the conveyor in first bending process, a gutter shaped cut element(1c) is formed by transferring the formed cut element(1b) to a space between the upper and lower dies(9a,9b) the central part of which is formed in a curved shape in second bending process, the gutter is formed into a pipe by transferring the formed cut element(1c) to a space between the pipe forming upper and lower dies(10a,10b) in third bending process, and a connection part of connecting pin body connected to the transfer band is cut in post-treatment process.

Description

비계용 파이프 연결핀의 성형장치{Manufacturing processs of scarffing pipe's connecting pin}Manufacturing process of scarffing pipe's connecting pin}

본 발명은 건축현장에서 주로 사용되는 비계용 파이프 연결핀의 성형장치에 관한 것이다.The present invention relates to a molding apparatus for pipe connecting pins for scaffolds mainly used in construction sites.

종래에도 비계용 파이프 연결핀 성형장치가 공지된바 있었으나, 이는 두께 3mm 내외의 파이프를 일정 길이로 절단하여 이의 양쪽 단부에는 체결용 안내로와 걸림홈을 형성하고, 중심부에는 별도의 파이프로 된 보강용 링을 끼워서 압착 고정한 것인바, 이와 같은 성형장치나 공법은 불량품의 발생이 많아 생산성이 저하되는 문제점이 있어, 이점을 개선하고자 본 출원인이 선출원 등록한바 있는 "건축용 단관 연결핀(실용신안등록 제 260675호)"은 3mm 두께의 철판을 절단할 때 체결용 걸림홈과 걸림턱이 동시 형성되게 프레스로 노칭 절단한 후 이를 관체형으로 접은 다음 이의 접합부를 용접처리를 한 것으로, 이는 공정단축에 의한 원가절감의 효과가 있었으나 용접 작업상의 난점과 접합부의 용접과정의 재질 열화로 지지강도가 저하되는 결점이 있었던 것이다.Conventionally, scaffolding pipe connecting pin forming apparatus has been known, but it cuts a pipe having a thickness of about 3mm to a predetermined length to form a guide and a locking groove at both ends thereof, and a reinforcement of a separate pipe at the center. It is fixed by inserting the ring for molding, such a molding apparatus or method has a problem that the productivity is lowered due to the occurrence of a lot of defective products, so as to improve the advantage "Applicant's application for registration of a single-pipe connecting pin (utility model registration agent) No. 260675) ", when cutting 3mm thick steel plate, notching cut by press to make the locking groove and the locking jaw at the same time, then folded it into a tubular shape, and then welded the joints thereof. The cost savings were effective, but the defects in the welding work and the deterioration of the supporting strength due to the material deterioration in the welding process of the joint A.

본 발명은 상기의 문제점을 해결하고자 창안한 것으로서, 이의 고안 요지는 작업대 위에는 일정 간격을 두고 1차 및 2차 노칭 절단금형, 상하 웨이브 금형, 중심부 만곡금형, 관체 성형금형을 설치하고, 이 상하금형 사이로 소재인 절단편을 이송하는 컨베이어 라인을 설치하여 연속적인 공정으로 연결핀 몸체를 성형할 수 있게 한 것으로, 이의 성형공정을 설명하면 철판의 1차 노칭 절단공정(101) → 2차 노칭 절단공정(102) → 1차 벤딩공정(103) → 2차 벤딩공정(104) → 3차 벤딩공정(105) → 후처리 공정(106)으로 연속되게 구성함으로서 제품의 견고성과 작업시간 단축 등의 생산성을 향상시킨 것이다.The present invention has been made to solve the above problems, the subject matter of the present invention is to install a primary and secondary notching cutting mold, upper and lower wave molds, center curved mold, tubular molding mold on the work table at regular intervals, the upper and lower molds By installing a conveyor line to transfer the cutting pieces between the materials to form a connecting pin body in a continuous process, the description of the forming process, the first notching cutting process 101 of the iron plate → the second notching cutting process (102) → The first bending process (103) → The second bending process (104) → The third bending process (105) → The post-treatment process (106) is composed continuously to improve the productivity of the product, such as shortening the work time It is an improvement.

도 1은 본 발명의 장치 개요도1 is a device schematic diagram of the present invention

도 2는 도 1의 A, B, C부분을 정면에서 본 종단면도FIG. 2 is a longitudinal cross-sectional view of the A, B and C portions of FIG.

도 3은 본 발명의 공정표시도3 is a process display diagram of the present invention

도 4는 본 발명의 연결핀을 펼친 상태의 사시도Figure 4 is a perspective view of the connection pin unfolded state of the present invention

도 5는 본 발명의 연결핀 제품의 사시도Figure 5 is a perspective view of the connecting pin product of the present invention

*도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1-연결핀 몸체1a, 1b, 1c-절단편2-걸림홈1-Connecting Pin Body 1a, 1b, 1c-Cutting 2

3-이송 끼움공4-보강링 압착공 5, 5a-측면 절단부3-feed fitting 4-reinforcement ring crimp 5, 5a-side cut

6-이송밴드6a-연결부7-1차 노칭 절단금형6-feed band 6a connection 7-1st notching cutting mold

7a-2차 노칭 절단금형8a, 8b-웨이브형 상하금형7a-second notched cutting mold 8a, 8b-wave type

9a, 9b-중심부 만곡형 상하금형10a, 10b-관체성형 상하금형9a, 9b-Center Curved Upper and Lower Molds 10a, 10b-Tube Molding Upper and Lower Molds

11-상측 작업대11a-하측 작업대12-컨베이어11-upper workbench 11a-lower workbench12-conveyor

(101) 1차 노칭 절단공정(102) 2차 노칭 절단공정(101) primary notching cutting process (102) secondary notching cutting process

(103) 1차 벤딩공정(104) 2차 벤딩공정(103) First Bending Process (104) Second Bending Process

(105) 3차 벤딩공정(106) 후처리 공정(105) Third Bending Process (106) Post-Processing Process

먼저 이의 장치에 있어서는 상하 작업대(11)(11a)에 일정간격을 두고 1차 노칭 절단금형(7), 2차 노칭 절단금형(7a), 웨이브형 상하금형(8a)(8b), 중심부 만곡형 상하금형(9)(9a), 관체성형 상하금형(10a)(10b)을 설치하고, 이들 상하 금형 사이에는 절단편(1a)(1b)(1c)을 이송하는 컨베이어(12)를 설치하되 이에 설치된 걸림공은 작업대(11)(11a)에 설치된 걸림핀에 걸림되게 한 것이다.First, in the apparatus thereof, the first notch cutting mold 7, the second notch cutting mold 7a, the wave-shaped upper and lower molds 8a and 8b, and the center curved shape with a predetermined interval on the upper and lower work benches 11 and 11a. The upper and lower molds 9 and 9a and the tubular molding upper and lower molds 10a and 10b are installed, and a conveyor 12 for transferring the cutting pieces 1a, 1b and 1c is installed between the upper and lower molds. The installed locking hole is to be caught by the locking pin installed on the worktable (11) (11a).

그리고 이의 실시공정을 도 3 및 도 2를 참조하여 상세하게 설명하면 다음과 같다.And the implementation process thereof will be described in detail with reference to FIGS. 3 and 2 as follows.

(1) 1차 노칭공정(101)(1) First Notching Process (101)

두께 3mm정도의 철판을 용도에 맞게 노칭 절단함에 있어 좌측부에 전후 걸림홈(2)과 전후 2개의 이송핀 끼움공(3) 및 일측의 이송밴드(6)와 이의 연결부(6a) 및 앞측면 절단부(5)를 노칭 절단한다.In the notching cutting of 3mm thick steel plate according to the purpose, the front and rear locking groove 2 and the two front and rear transfer pin fitting holes 3 and the transfer band 6 on one side and its connecting portion 6a and the front side cutout Notch cut (5).

(2) 노칭공정(102)(2) Notching Process (102)

상기 공정에서 절단한 나머지 부분인 우측의 전후 걸림공(2) 및 전후 보강링 압착공(4)과 타측 이송밴드(6) 및 이의 연결부(6a)와 후측 측면 절단부(5a)를 노칭 절단하여 평판상의 절단편(1a)을 성형한다.The front and rear engaging holes (2) and the front and rear reinforcing ring pressing holes (4), the other transfer band (6), the connecting portion (6a) and the rear side cutout portion (5a) of the left side cut in the above step is notched cut The cut piece 1a of the phase is shaped.

(3) 1차 벤딩공정(103)(3) 1st bending process (103)

상기의 노칭공정에서 얻어진 평판상의 절단편(1a)을 "도 2의 A"와 같이 물결모양의 웨이브형 상하금형(8a)(8b) 사이에 이송하여 놓고 프레스로 상부 금형(8a)을 하강 압착하여 상기 평판상의 절단편(1a)을 웨이브(wave) 형상 절단편(1b)으로 성형한다.The flat cut piece 1a obtained in the above notching step is transferred between the wave-shaped upper and lower molds 8a and 8b as shown in "A of FIG. 2", and the upper die 8a is pressed down by a press. The flat cut piece 1a is formed into a wave shaped cut piece 1b.

(4) 2차 벤딩공정(104)(4) Secondary Bending Process (104)

상기 1차 벤딩공정에서 얻어진 웨이브 형상 절단편(1b)을 도 2의 "B"와 같이 중심부 만곡형 상하금형(9a)(9b) 사이에 이송시켜 놓고 상부금형(9a)을 하강 압착함으로서 홈통 형상 절단편(1c)을 성형한다.The wave-shaped cut piece 1b obtained in the first bending process is transferred between the center curved upper and lower molds 9a and 9b as shown in " B " in FIG. 2, and the upper mold 9a is pressed down to form a trough shape. The cut pieces 1c are molded.

(5) 3차 벤딩공정(105)(5) 3rd Bending Process (105)

상기 2차 벤딩공정에서 얻어진 트임부가 있는 홈통 형상 절단편(1c)을 도 2의 "C"와 같이 관체성형 상하금형(10a)(10b) 사이에 이송시켜 놓고 상부 금형(10a)을 하강 압착함으로서 트임부가 완전 밀접 결합된 관체 형상의 연결핀 몸체(1)를얻는다.By transferring the groove-shaped cut piece 1c with the cut portion obtained in the secondary bending process between the tubular upper and lower molds 10a and 10b as shown in FIG. 2C, and pressing the upper die 10a downwardly. The trim obtains a tubular connecting pin body 1 which is fully tightly coupled.

(6) 제6공정 - 후처리 공정(106)(6) 6th process-post-processing process (106)

관체 형상으로 된 연결핀 몸체(1)의 좌우측에 연결된 이송밴드(6)의 연결부(6a)를 절단하여 연결핀 몸체(1)를 완성한다.The connecting pin body 1 is completed by cutting the connecting part 6a of the transfer band 6 connected to the left and right sides of the tubular connecting pin body 1.

이상과 같이 실시하게 되면 일관된 작업 공정으로 량산성이 있을 뿐만 아니라 절단편(1a)의 전후단 접합부를 용접처리하지 않고도 밀접된 견고한 연결핀 몸체(1)를 얻을 수 있다.If the above-described implementation is carried out in a consistent work process, it is possible to obtain a tight and rigid connection pin body 1 without welding the front and rear joints of the cutting piece 1a.

상기한 바와 같이 본 발명은 건축현장에서 사용하는 비계용 파이프의 연결핀을 성형함에 있어, 소재 철판을 1차 및 2차 노칭 절단에서 제품완성에 이르기까지의 성형공정을 연속공정으로 시행함으로서 작업성을 높였을 뿐만 아니라 연결핀 몸체(5)의 중심부에 형성된 압착공(4)에는 별도 마련된 보강용 링을 끼움하여 압착할 때 압연으로 생긴 걸림턱이 걸림될 수 있게 하였기 때문에 견고성이 있을 뿐만 아니라 량산성과 상품성이 있어 시장 경쟁력 강화에 크게 기여할 수 있어 매우 유용한 발명인 것이다.As described above, in the present invention, in forming a connecting pin of a scaffolding pipe used in a construction site, workability is performed by performing a molding process from the primary and secondary notching cutting to the completion of the product in a continuous process. In addition to increasing the pressure, the compression hole (4) formed in the center of the connecting pin body (5) by inserting a reinforcing ring provided separately so that the locking jaw caused by rolling when the crimp can be caught, as well as firmness It is very useful invention because it can greatly contribute to strengthening the market competitiveness because of its acidity and merchandise.

Claims (1)

상하측 작업대(11)(11a)에 일정 간격을 두고 1차 노칭 절단금형(7)과 2차 노칭 절단금형(7a) 및 웨이브형 상하금형(8a)(8b)과 중심부 만곡형 상하금형(9a)(9b) 및 관체성형 상하금형(10a)(10b)을 설치하여 이 상하금형 사이로 절단편(1a)(1b)(1c)이 컨베이어(12)에 의해 이송되게 하고 1차 노칭 절단공정(101)에서는 좌측 전후 걸림홈(2)과 전·후 이송핀 끼움공(3) 및 일측의 이송밴드(6)와 이의 연결부(6a) 및 앞 측면 절단부(5a)를 노칭 절단하고 2차 노칭 절단공정(102)에서는 우측 전후 걸림홈(2)과 전후 보강링 압착공(4) 및 타측 이송밴드(6) 및 이의 연결부(6a)와 후 측면 절단부(5a)를 노칭 절단하여 평판상의 절단편(1a)를 얻은 후 이를 컨베이어(12)로 웨이브형 상하금형(8a)(8b) 사이에 이송하여 웨이브 형 절곡편(1b)을 성형하는 1차 벤딩공정(103)과 이를 중심부 만곡형 상하금형(9a)(9b) 사이에 이송시켜 홈통 형상 절단편(1c)을 성형하는 2차 벤딩공정(104) 및 이를 관체성형 상하금형(10a)(10b) 사이에 이송시켜 상기한 홈통이 관체로 밀접되게 하는 3차 벤딩공정(105)과 상기 이송밴드(6)에 연결된 연결핀 몸체(1)의 연결부(6a)를 절단하는 후처리 공정(106)의 공정이 결합됨을 특징으로 하는 비계용 파이프 연결핀의 성형장치.Primary notching cutting mold (7), secondary notching cutting mold (7a) and wave type upper and lower molds (8a) and (8b) and center curved upper and lower molds (9a) at regular intervals on the upper and lower working tables (11) (11a). ) 9b and tubular mold up and down molds 10a and 10b are installed so that the cutting pieces 1a, 1b and 1c are transferred by the conveyor 12 between the upper and lower molds and the first notching cutting process 101 is performed. ) Notching cut the left front and rear locking groove (2) and the front and rear transfer pin fitting hole (3) and one side of the transfer band (6), its connecting portion (6a) and the front side cut portion (5a) and the second notching cutting process In (102), the right front and rear engagement grooves 2, the front and rear reinforcement ring pressing holes 4, the other transfer band 6, its connecting portion 6a and the rear side cutout portion 5a are notched and cut to cut the flat plate 1a. ) And then transfer it between the wave-shaped upper and lower molds 8a and 8b by the conveyor 12 to form the wave-shaped bending piece 1b and the central curved upper and lower molds 9a. The second bending process 104 for forming the trough-shaped cutting piece 1c by conveying it between the blades 9b and between the tube forming upper and lower molds 10a and 10b to close the troughs to the tubular body. The third bending process 105 and the post-processing step 106 of cutting the connection portion 6a of the connecting pin body 1 connected to the transfer band 6 of the scaffolding pipe connecting pin Molding apparatus.
KR1020030044261A 2003-07-01 2003-07-01 Manufacturing processs of scarffing pipe's connecting pin KR100544876B1 (en)

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CN106031936A (en) * 2015-03-13 2016-10-19 奇昊汽车系统(苏州)有限公司 Manufacturing production method for supporting casing pipe
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CN105312444A (en) * 2015-06-10 2016-02-10 浙江连翔五金科技股份有限公司 Pipe clamp continuous stamping machining method
CN106077259A (en) * 2016-08-11 2016-11-09 东莞市巨晟电器有限公司 Integrated motor shell punch forming device
CN106077259B (en) * 2016-08-11 2020-05-26 东莞市巨晟电器有限公司 Integrated motor shell punch forming device
CN109013869A (en) * 2017-06-12 2018-12-18 昆山维开安电子科技有限公司 Vehicular connecting terminal continuous stamping die and its processing method
KR102377847B1 (en) * 2021-05-07 2022-03-25 김대진 Scaffold pipe connector processing equipment

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