KR20030043495A - Manufactural method of the germinate-unpolished rice - Google Patents
Manufactural method of the germinate-unpolished rice Download PDFInfo
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Abstract
Description
본 발명은 발아현미에 관한 것으로, 현미상태에서 발아시키지 않고 볍씨 상태로 발아시켜, 발아단계의 대사작용으로 발생한 냄새와 미생물을 왕겨의 강모와 상표피와 표피하섬유조직의 기공에 흡수시켜 건조단계에서 냄새를 대부분 제거하고 도정공정에서 왕겨를 제거시켜, 구린내 등 불쾌한 냄새를 제거한 것을 특징으로 제조한 발아현미에 관한것이다.The present invention relates to germinated brown rice, germination in the rice seed state without germinating in the brown rice state, the smell and microorganisms generated by the metabolic action of the germination step is absorbed into the pores of the bristles and trademark skin and subcutaneous fibrous tissue of chaff It is related to germinated brown rice, which is characterized by removing most of the odor and removing the chaff in the milling process, to remove unpleasant odors such as grilling.
우선 두산세계대백과 사전을 요약하여 인용하면, "현미는 수확한 벼를 건조, 탈곡한 후 고무 롤러로 된 기계로 왕겨를 벗긴 쌀을 가르킨다.First of all, the Doosan World Encyclopedia is summarized and quoted as follows: "Brown rice is dried and threshed after harvesting rice.
따라서 현미는 백미에 비하여 저장성이 좋고, 충해나 미생물의 해가 적고, 정백으로 인한 영양분의 손실이 없으므로 백미에 비하여 지방, 단백질, 비타민B1·B2가 풍부하고, 또 가공으로 인한 양의 감소도 없다."Therefore, brown rice has better shelf life than white rice, has less harm to insects and microorganisms, and there is no loss of nutrients due to whitening. Therefore, brown rice is richer in fat, protein, vitamin B1 and B2, and there is no decrease in processing amount. . "
따라서, 최근 식품의 다양화, 영양가치, 다이어트 등 건강지향 등 현미식의 제창이 성하였으나, 맛이 백미보다 못하고 영양분이 충분히 소화·흡수되지 않으며, 밥짓기가 어려운 까닭으로 보급되지 않았다.Therefore, in recent years, a variety of foods, nutritional value, diet, such as health orientation, such as the advocate of brown rice, but the taste is better than white rice, nutrients are not digested and absorbed enough, it has not been spread because of difficulty in cooking.
현미가 소화 흡수가 잘되지 않는 것은 단순히 겉껍질이 딱딱해서가 아니라 현미의 생명탄생물질을 보호하기 위해 피틴산이 존재하기 때문이며, 현미가 싹이 트면 즉 발아하면 피틴산이 인고이노시톨로 비뀌면서 소화장애를 일으키지 않아 백미보다 소화가 잘 되고, 발아과정에서 비타민, 아미노산, 효소 등 새로운 성분이생겨 자연치유력을 높이고 성인병해소와 몸안의 독소를 씻어내는 역할이 있다하여 건강식으로 발아현미가 대안으로 제시되었다.The reason why brown rice is not digested and absorbed is not simply because the shell is hard, but because phytic acid exists to protect brown rice's life-producing substances.When brown rice sprouts, it germinates, it turns to ingoinositol, which causes digestive problems. Since it does not cause digestion better than white rice, new ingredients such as vitamins, amino acids and enzymes are produced in the germination process, which enhances natural healing power and washes out toxins in the adult disease and body.
그러나 발아현미를 제조함에 있어서 종래에는 통상의 현미기로 도정한 현미를 직접 발아시켜 발아현미를 생산함에 따라, 발아과정에서 미생물에 침해되어 부패하기 쉽고, 미끈미끈한 대사분비물에서 구린내외에 악취가 발생하게 되고, 이를 물로 씻어도 냄새가 없어지지 않고, 밥을 지었을 때도 냄새가 그대로 있어서 식용으로 먹는 것은 문제가 있다.However, in the production of germinated brown rice, as conventional germinated brown rice directly germinated to produce germinated brown rice, it is easily invaded by microorganisms during the germination process, and odors are generated inside and outside of greasy metabolite. If you wash it with water, the smell does not go away, and even when cooked, the smell remains intact.
냄새가 없는 발아현미를 생산하기 위해서는 복잡한 공정과 대규모 설비가 요구 되고, 장기보존을 위한 건조과정에서도 상품의 색깔의 변화와 현미 알이 찌그러지고 광택이 없으며 깨지는 등 질이 현저히 떨어지는 단점이 있다.In order to produce germinated brown rice without odor, complex processes and large-scale facilities are required, and there is a disadvantage that the quality of the product is remarkably deteriorated, such as color change of products and brown rice crushing, gloss, and cracking, even during drying for long term preservation.
따라서 본 발명은 상기와 같은 문제점을 해결하고자 안출 한것으로, 복잡한 공정과 대규모 설비가 요구 되지 않으면서, 구린내등 불쾌한 냄새가 없고, 장기 보존 및 적기출하 공급이 가능하고, 상품의 색깔의 변화가 적으면서 알이 찌그러지거나 깨지지 않으면서, 현미 특유의 구수한 향과 풍부한 영양분과 발아현미가 가지는 쌀밥과 같이 부드럽고 소화가 잘되는 발아현미를 제조·가공하는데 그 목적이 있다Therefore, the present invention has been made to solve the above problems, without the need for complicated processes and large-scale equipment, without the unpleasant smell, such as burning, long-term storage and timely delivery can be supplied, and the color of the product is small Its purpose is to produce and process germinated brown rice that is soft and easy to digest, such as rice with its unique flavor, rich nutrients and germinated brown rice, without crushing or breaking eggs.
제 1 도 : 볍씨의 분해도Figure 1: Exploded View of Rice Seed
제 2 도 : 볍씨의 정면도Figure 2: Front View of Rice Seed
제 3 도 : 볍씨의 좌측면도3: Left side view of rice seed
제 4 도 : 볍씨의 우측면도4th: Right side view of rice seed
제 5 도 : 왕겨의 부분단면 상세도Figure 5: Detailed cross-sectional view of the rice husk
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
1. 현미 2. 배젓1. Brown Rice 2. Sauce
3. 배 4. 왕겨3. pear 4. chaff
5. 호영 6. 호영5. Goodwill 6. Goodwill
7. 소수의 촉 8. 부호영7. A few touches
10. 강모 11. 상표피10. Bristles 11. Trademark
12. 표피하 섬유조직 13. 유조직12. Subcutaneous fibrous tissue 13. Milk tissue
14. 하표피 15. 유관속14. Subcutaneous 15. Flow
16. 기공16. Pore
본 발명은 발아현미를 제조함에 있어서, 현미상태에서 발아시키지 않고 볍씨 상태로 발아시켜, 발아단계의 대사작용으로 발생한 냄새와 미생물을 왕겨의 강모와상표피와 표피하섬유조직의 기공에 흡수시켜 건조단계에서 냄새를 대부분 제거하고 도정공정에서 왕겨를 제거시켜, 구린내 등 불쾌한 냄새를 제거하는 것을 특징으로 제조·가공한 발아현미 관한것이다.In the present invention, in the production of germinated brown rice, germination in the rice seed state without germination in the brown rice state, and the smell and microorganisms generated by the metabolic action of the germination step is absorbed into the pores of the bristles and epidermis and subcutaneous fibrous tissue of rice hulls and dried. It is related to germinated brown rice, which is characterized in that it removes most of the odor at the stage and removes the chaff in the pottery process to remove unpleasant odors such as grilling.
더욱 상세하게는 볍씨를 비중 약1.10의 소금물에 침전시켜 선별하고, 상기 선별된 볍씨를 섭씨 10℃ 내외의 물에서 10일간, 또는 섭씨 20℃ 내외의 물에서 5일간 침지(浸漬)시킨 후, 섭씨 55℃ 내외의 온도에서 5분간 온도 충격을 가하여, 볍씨의 휴면상태를 타파하고, 물기를 뺀 후 섭씨 20 ~ 30℃가 유지되면서 80 ~ 95%의 습도가 항상 유지되는 발아실에서 7 ~ 10시간 방치하여 0.3 ~ 0.5㎜ 발아시킨 후, 상기 볍씨를 맑은 물에 2 ~ 3회 세척하여 대사분비물을 완전히 제거하거나, 또는 볍씨의 휴면상태를 타파한 후 20 ~ 35℃의 온수 침지(浸漬)상태에서 발아시키고 세척하여, 자연적인 바람에서 부터 순차적으로 온도가 높아져 60℃ 정도의 온도가 유지되는 건조실에서 수분 함량이 16% 내외로 건조시켜 보관한 후, 필요한 량 만큼 통상의 현미기를 이용하여 통상의 현미가공 공정으로 제조하는 것을 특징 발아현미를 제조하는 방법이다.More specifically, rice seed is selected by sedimentation in brine having a specific gravity of about 1.10, and the selected rice seed is immersed in water at or about 10 ° C. for 10 days, or 5 days in water at or about 20 ° C., and then Applying a temperature shock for 5 minutes at a temperature of about 55 ℃ to break the dormant state of rice seed, after draining the water is maintained for 20 ~ 30 ℃ Celsius 7 ~ 10 hours in the germination room is always maintained at 80 ~ 95% humidity After left to germinate 0.3 ~ 0.5㎜, wash the rice seed 2 to 3 times in clear water to completely remove the metabolite, or break the dormant state of rice seed after 20 ~ 35 ℃ in hot water immersion (浸漬) state After germination and washing, the temperature is sequentially increased from the natural wind, and the moisture content is dried around 16% in a drying room where the temperature is maintained at about 60 ° C. end It is a method of manufacturing germinated brown rice, which is produced by an empty process.
우선, 두산세계대백과사전에서 벼의 형태와 생육에 대한 내용을 요약하면, 볍씨는 현미와 이를 둘러싸고 있는 껍질, 즉 왕겨로 되어 있고, 현미는 주로 배와 배젖으로 구성되어 있는데 종피(種皮)가 이들을 둘러싸고 있고, 왕겨는 작은껍질[內穎]과 큰껍질[外穎], 그리고 받침껍질[護穎]로 되어 있다.First of all, in the Doosan World Encyclopedia, the contents of rice form and growth are summarized. Paddy seed is composed of brown rice and its surrounding shell, or chaff, and brown rice is mainly composed of pear and pear milk. It is enclosed, and the chaff consists of a small shell, a large shell, and a base shell.
볍씨는 완전히 성숙된 후에도 자연상태에서 일정한 기간 동안 발아가 되지 않는 휴면성(休眠性)을 가지는 경우가 많은데 이 휴면 기간은 품종에 따라서 크게다르며, 등숙기간 중의 기온 ·습도 ·일조량 등의 영향도 받는다.Paddy seeds have a dormant condition that does not germinate for a certain period in a natural state even after fully maturation. This dormancy period varies greatly depending on the variety, and is affected by temperature, humidity, and sunshine during the ripening period.
휴면성이 타파된 볍씨는 적당한 온도와 수분, 그리고 산소를 부여하면 싹이 트는데 발아에 알맞은 온도는 30∼34℃이고 최저온도가 8∼13℃, 최고온도는 40∼44℃이다.The dormant seed is sprouted when given proper temperature, moisture and oxygen. The germination temperature is 30-34 ℃, the minimum temperature is 8-13 ℃, and the maximum temperature is 40-44 ℃.
수분이 충분한 상태에서는 볍씨의 수분함량이 25∼35%가 될 때까지 종자는 수분을 흡수하고, 그 후 종자 내부에서 각종 대사작용(代謝作用)이 일어나며 이어서 초엽(齧葉) 또는 근초(根齧)가 종피와 왕겨를 뚫고 밖으로 나오는데 이를 발아라고 한다.In the state of sufficient moisture, the seeds absorb moisture until the moisture content of the rice seed is 25 to 35%, and then various metabolic reactions occur inside the seeds, followed by leaf or root herb. ) Comes out through the seed and chaff, which is called germination.
본 발명에서는 볍씨의 휴면상태를 타파하고 수분을 충분히 공급하여 적당한 온도에서 발아시켜, 현미를 감싸고 있는 왕겨가 탈취흡수와 완충제 역활을 하여, 발아과정의 대사작용에서 발생하는 냄새를 왕겨가 흡수시키고, 건조하여 도정공정에서 왕겨를 제거하여 냄새가 없는 발아현미 관한 것이다.In the present invention to break the dormant state of rice seed and supply sufficient moisture to germinate at an appropriate temperature, the chaff surrounding the brown rice acts as a deodorizing absorption and buffer, the chaff absorbs the odor generated in the metabolic process of the germination process, It is related to germinated brown rice which has no smell by drying and removing chaff in the milling process.
이의 제조·가공공정를 상세히 설명하면 다음과 같다.The manufacturing and processing process thereof will be described in detail as follows.
(제 1 공정 : 벼 종자 선별단계)(Step 1: Rice Seed Selection Step)
통상의 벼 종자인 볍씨를 비중 약 1.10의 소금물에 침전시켜, 서서히 교반을 시키면서 떠오르는 쭉정이등을 제거하여 선별한다.Paddy seed, which is a common rice seed, is precipitated in brine having a specific gravity of about 1.10, and is removed by sorting by eliminating the lumps that rise while stirring.
(제 2 공정 : 휴면 타파 공정)(2nd process: dormant breakthrough process)
제 1 공정에서 선별된 볍씨를 섭씨 10℃ 내외의 물에서 10일간, 또는 섭씨 20℃ 내외의 물에서 5일간 침지하여 발아억제 물질(아브지신산 등)을 녹여내고, 섭씨 55℃에서 5분간 온도 충격을 가하여, 벼 종자의 휴면상태를 타파한다.Soybean seed selected in the first process is immersed in water around 10 ° C for 10 days, or 5 days in water around 20 ° C to dissolve the germination inhibitors (such as abzicinic acid), and the temperature is kept at 55 ° C for 5 minutes. A shock is applied to break the dormant state of the rice seeds.
이때 볍씨는 물에 충분히 부풀어진 상태로 물은 왕겨부분과 호분층을 통과하여 배젓 부분까지 부풀어져 그 크기가 제 1공정의 1.5배 정도로 커지고 수분함량이 30% 내외에 이르게 된다.At this time, the rice seed is sufficiently inflated with water, the water passes through the rice hull and the whistle layer, and the swelling is expanded to about 1.5 times the size of the first process and the water content reaches about 30%.
(제 3 공정 : 발아공정)(3rd process: germination process)
제 2 공정을 마친 볍씨를 건져 섭씨 20 ~ 30℃가 유지되면서 80 ~ 95%의 습도가 항상유지되는 발아실에서 7 ~ 10시간 방치하여 발아시킨다.After harvesting the rice seed after the second process, 20 to 30 degrees Celsius is maintained and the germination is left for 7 to 10 hours in the germination room where the humidity of 80 to 95% is always maintained.
또는 20 ~ 35℃의 온수 침지(浸漬) 상태에서도 발아시킬수 있는데, 이는 볍씨의 발아단계에서 많은 산소를 필요로 하지 않기 때문이다.Alternatively, it can germinate even in a hot water immersion state of 20 ~ 35 ℃, because it does not require much oxygen in the germination stage of rice seed.
상술한 발아과정에서 대사작용으로 대사분비물을 생성하고 분비물에서 발생하는 냄새를 현미를 감싸고 있는 왕겨 표면의 강모와 상표피와 표피하섬유조직의 기공(10,11,12)이 마치 활성탄의 기공과 같이 흡수제 역활을 하여 냄새 제거와 미생물로 부터 완충제 역활을 하여 썩는 것을 방지하게 된다.During the germination process, metabolism is generated by metabolism, and the pores of the rice hull on the surface of the rice hull, and the pores of the epidermis and subcutaneous fibrous tissue that surround the brown rice smell the odor generated from the secretion. As it acts as an absorbent to remove odors and to act as a buffer from microorganisms to prevent rotting.
발아진행 정도는 바람직하게는 0.2 ~ 1.5㎜, 보다 더 바람직하게는 0.3 ~ 0.5㎜ 발아상태가 적당하며, 도정공정에서 싸래기의 발생이 적고, 냄새가 없고, 맛 좋고, 부드러운 발아현미를 제공한다.The degree of germination is preferably 0.2 to 1.5 mm, even more preferably 0.3 to 0.5 mm, and the germination state is moderate, and the germination is low, the odorless, tasty, and soft germinated brown rice is provided in the process. .
(제 4 공정 : 세척공정)(4th process: washing process)
제 3 공정을 거친 볍씨를 맑은 물에 2 ~ 3회 세척하여, 왕겨와 초엽(齧葉) 또는 근초(根齧) 에 묻어 있는 대사분비물을 완전히 제거한다.After washing the rice seed after the third step 2 to 3 times in clear water, the metabolite on the chaff and herbaceous leaf or root herb is completely removed.
(제 5 공정 : 건조공정)(5th process: drying process)
제 4 공정의 세척을 마친 볍씨는 곧 바로 물기를 빼고, 자연적인 바람에서부터 순차적으로 온도가 높아져 45℃ 정도의 온도가 유지되는 건조실에서 수분 함량이 17 ~ 14% 내외가 될 때 까지 건조시킨다.Dab seeds, which have been washed in the fourth process, are immediately drained and dried until the water content is about 17 to 14% in a drying room where the temperature is sequentially increased from the natural wind to maintain the temperature of about 45 ° C.
건조실의 온도는 자연적인 바람으로 물기를 충분히 말리고 서서히 온도를 올리면서 건조하되, 고온건조와 급한건조는 현미 알이 깨지기가 쉽고 색도 등 미질이 현저히 떨어지는 원인이 되므로, 서서히 온도를 올려 건조하면서 고온에서도 45℃ 가 넘지않도록 건조실의 온도관리에 주의하여야 한다.The temperature of the drying room is dried by drying the water sufficiently with natural wind and gradually raising the temperature.However, high temperature drying and rapid drying cause the brown rice to be easily broken and the fineness such as chromaticity falls significantly. Care should be taken in temperature control of the drying room not to exceed 45 ° C.
바람직하게는 건조의 정도가 미질과 밥맛이 풍부한 수분함량 15.5 ~ 16%가 적당하며, 그 이하일 때는 밥을 지을 때 물에 담궈는 시간이 길어지고 부드럽지가 못하고, 그이상 일때는 장기 보관에 불리하다.Preferably, the moisture content of 15.5 to 16%, which is rich in taste and taste of rice, is suitable, and when it is lower than it, the time to soak it in water is long and not soft, and when it is longer, it is disadvantageous for long-term storage. .
건조과정을 거친 볍씨는, 구린내등 불쾌한 발아과정에서 발생한 냄새가 대부분 제거되고 그 크기와 모양은 제 1 공정의 전단계와 같은 통상의 볍씨에서 배의 부분이 약간 돌출되고 색이 짙어지는 외에 크기와 모양 색깔에서 차이가 없다.After drying, most of the odors caused by the unpleasant germination process, such as grilling, are removed, and the size and shape of the rice seed is normal size and shape in addition to the fact that the part of the pear is slightly protruded and darkened in the ordinary rice seed such as the first step of the first process. There is no difference in color.
(제 6 공정 : 도정공정)(Step 6: Milling Process)
제 5 공정을 통과한 건조상태의 발아된 볍씨를 필요한 량 만큼 통상의 현미기로 도정하여 발아현미를 생산한다.Germinated brown rice is produced by passing the dried germinated rice seed which passed the 5th process to the normal amount as a necessary amount.
(제 7 공정 : 포장공정)(7th process: packaging process)
최종 상품을 통상의 백미 포장지에 포장하여 출하 하거나, 유통기간이 길어도 변질이 없도록 진공포장하여 출하한다.The final product is packaged in ordinary white rice paper or shipped, or vacuum packaged to ensure no deterioration even if the shelf life is long.
또 다른 방법으로 통상의 백미 또는 백미와 잡곡 혼합물에 상기 발아현미를 혼합하여 상기와 같이 포장하여 출하한다.In another method, the germinated brown rice is mixed with ordinary white rice or white rice and mixed grains, and packaged and shipped as described above.
상기와 같이 본 발명은, 백미에 비하여 지방, 단백질, 비타민B1·B2가 풍부하고, 또 가공으로 인한 양의 감소도 없는 현미의 장점과, 맛이 좋으면서 영양분이 충분히 소화·흡수되고, 밥짓기도 쉬운 발아현미를 쉽게 이용할 수있게 하였다.As described above, the present invention is richer in fat, protein, vitamin B1 and B2 than white rice, and has the advantage of brown rice which does not reduce the amount due to processing, and the nutrients are sufficiently digested and absorbed and cooked while having a good taste. Easy germinated brown rice made easy to use.
복잡한 공정과 대규모 설비가 요구 되지 않으면서, 농가에 보급되어 있는 발아기와 건조기와 도정기를 사용하여, 구린내등 불쾌한 냄새가 없으면서, 현미 특유의 구수한 향과 풍부한 영양분을 갖으면서 발아현미가 갖는 쌀밥과 같이 부드럽고 소화도 잘되는 장점을 지닌 발아현미를 장기 보존 및 적기출하 공급이 가능하게 되었다.It does not require complicated processes and large-scale facilities, and it uses the germination, dryer, and pottery spread in farmhouses, without the unpleasant odors such as grilling, and it is as soft as the rice of germinated brown rice with the unique flavor and rich nutrients of brown rice. Long-term preservation and timely delivery of germinated brown rice, which has good digestion, is possible.
또한, 최근 남아도는 쌀의 수요를 식품의 다양화, 영양가치, 다이어트 등 건강지향 등 욕구를 충족시키는 상품으로 제시하게 되었다.In addition, recent demand for rice has been presented as a product that satisfies the needs of health, such as diversification of food, nutritional value, and diet.
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CN104872560A (en) * | 2015-05-05 | 2015-09-02 | 苏州科谷米业有限公司 | Production method of brown rice for long-term storage |
KR20170136131A (en) * | 2016-05-31 | 2017-12-11 | 김복술 | Manufacturing method and apparatus of germination-rice |
KR20180008975A (en) | 2016-07-15 | 2018-01-25 | 주식회사 물과산소 | Apparatus manufacturing for germination rice using water containing nanobubble of oxygen and manufacturing method of germination rice using water containing nanobubble of oxygen |
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JPS55162975A (en) * | 1979-06-08 | 1980-12-18 | Toubishi Syuzo Kk | Preparation of foamy sake (liquor) from germ rice as raw material |
US4780468A (en) * | 1987-08-07 | 1988-10-25 | Warner-Lambert Company | 8-trifluoromethyl quinolones as antibacterial agents |
KR0152361B1 (en) * | 1995-04-27 | 1998-09-15 | 전학주 | Preparation of unpolished rice |
KR100247686B1 (en) * | 1997-04-08 | 2000-03-15 | 장세순 | Method of processing of uncleaned rice |
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CN104872560A (en) * | 2015-05-05 | 2015-09-02 | 苏州科谷米业有限公司 | Production method of brown rice for long-term storage |
KR20170136131A (en) * | 2016-05-31 | 2017-12-11 | 김복술 | Manufacturing method and apparatus of germination-rice |
KR20180008975A (en) | 2016-07-15 | 2018-01-25 | 주식회사 물과산소 | Apparatus manufacturing for germination rice using water containing nanobubble of oxygen and manufacturing method of germination rice using water containing nanobubble of oxygen |
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