KR20170136131A - Manufacturing method and apparatus of germination-rice - Google Patents

Abstract

The present invention relates to a germinated brown rice preparing method and a preparing apparatus thereof. According to an embodiment of the present invention, the germinated brown rice preparing method includes the steps of: preparing brown rice; removing impurities on the surface of the brown rice; germinating the brown rice; drying the germinated brown rice; and packing the germinated brown rice. The germinated brown rice preparing method can promote germination of the brown rice in a clean state and remove various impurities and malodor to enhance the texture of the brown rice while enabling the brown rice to include better nutrients.

Description

Technical Field [0001] The present invention relates to a method for manufacturing germinated brown rice,

More particularly, the present invention relates to a method for manufacturing germinated brown rice, and more particularly, to a method for manufacturing germinated brown rice, which comprises the steps of repeatedly immersing and germinating in a germination process that breaks the dormancy of brown rice, It improves the texture by eliminating impurities and omissions. It uses underground mineral water rich in natural minerals in a whole series of stages, and has excellent efficacy in preventing adult disease, promoting metabolism, and treating skin diseases and analgesic effects. The present invention relates to a method for manufacturing germinated brown rice and a manufacturing method thereof, which can maximize the efficacy of germinated brown rice by allowing only the cultivated rice to be used as a better nutrient, while satisfying consumers' desires and being able to be re-germinated at home according to their taste.

As the recent patterns of living have rapidly westernized, our diet has also been shifting to the focus of instant and meat. Several studies have shown that these intakes and meats are the main cause of adult diseases by triggering the acid poisoning of blood when they are consumed mainly. As a result, the American Cancer Research Institute and the World Memorial Foundation have announced that they can improve their diet mainly by grains and vegetables, and can prevent more than 50% of cancer if only 10% of calories are obtained from animal. It is recommended that you eat plenty of bread, vegetables, fruits and legumes.

As is well known, cereal and vegetable intake is encouraged because cereals and vegetables contain large amounts of dietary fiber that can not be supplemented by carnivorous diet. In addition to carbohydrates, brown rice contains vegetable protein, magnesium to prevent fat and heart disease, good calcium in bones, potassium that is necessary for prevention of hypertension, good iron to eliminate anemia, and rich minerals such as zinc for energy metabolism . In addition, brown rice is rich in vitamins such as vitamin B1, B2, B6, nicotinic acid, pantothenic acid, and folic acid. Rice eyes are a type of amino acid that increases cerebral blood flow, increases oxygen supply, (Gamma-oryzanol) which is good for autonomic nerve and hypertension treatment.

Γ-oryzanol stimulates the hypothalamus, which is ferulic acid triterpene alcohol esters extracted from rice bran oil and ungerminated milk, and improves endocrine and autonomic nervous system dysfunction. It is mainly used for menopausal disorders and autonomic nervous system disorders It is also used as an antioxidant to prevent the food from deteriorating.

Although the brown rice is very beneficial to the human body, the brown rice has a significantly lower intake rate than that of white rice. This is because, in addition to the false prejudice that more rice paddies will remain in brown rice, It is inconvenient that it is not cooked properly, and in particular, it does not chew smoothly and does not fit the taste of mouth, restricting intake of brown rice.

On the other hand, various studies for solving the problems of brown rice have found that when germinated brown rice seeds are germinated and cooked for a little time, the taste is as good as white rice, and the self-purification function activates intestinal digestive enzymes and does not destroy nutrients. As a result, interest in germinated brown rice, which has germinated from brown rice, is increasing day by day.

For example, Korean Patent Registration No. 10-0448505 entitled " Method of Manufacturing Germinated Brown Rice, " comprises the steps of precipitating rice seeds in brine and selecting them; Precipitating the selected rice seeds in water at about 10 ° C for 10 days and then applying a temperature impact for 5 minutes at a temperature of about 55 ° C to break the dormancy of rice seed; Leaving germicidal seeds that have absorbed the dormant state, leaving germination at a temperature of 20 to 30 ° C and maintaining humidity of 80 to 95% for 7 to 10 hours to germinate at 0.2 to 1.5 mm; Washing germinated rice seeds with clear water at least once to remove metabolic secretions and removing water; Drying and storing the moisture content in a drying chamber maintained at about 45 占 폚 at a temperature of 17 占 폚 to 14% sequentially from a natural wind; Culturing the germinated brown rice in a usual amount of the brown rice processing step by a necessary amount; Wherein the germinated brown rice is mixed with white rice at an arbitrary ratio and then packaged to complete a germinated brown rice manufacturing method.

As another example, Korean Patent Registration No. 10-0495233, entitled " Process for producing germinated brown rice, " comprises a step of selecting mature from harvested rice; Peeling the picked mildew with only a small amount of rice hulls and turning it into brown rice; Placing the ground brown rice in a water immersed container maintained at a temperature of 13 to 23 DEG C and blowing air to immerse for 8 to 10 hours while supplying oxygen; Immersing the immersed brown rice so as to be evenly distributed on a perforated plate having a plurality of grids having a size of 1 to 3 mm; The sprouts are germinated for 24 to 60 hours at a temperature of 21 ° C to 25 ° C and a humidity of 82 to 88% while supplying water by spraying water from above the perforated plates and blowing air from below to supply oxygen A wet germinating step; Transferring the buds to a separate tray if the buds grow in the size of 0.2 to 5.0 mm in the wet germination step; Rapidly frozen germinated brown rice transferred to a separate tray at a temperature of -45 DEG C for 10 to 12 hours in a state where the moisture content is 20 to 30%; Vacuum-drying rapidly frozen germinated brown rice at a low temperature of 30 ° C to 60 ° C with a vacuum pressure of 480 mmHg; Drying the germinated brown rice, and packaging and drying the dried germinated brown rice.

The former proposes a method of germinating rice seeds and germinated rice seeds, and the latter proposes a method of rapidly freezing germinated brown rice at a low temperature and drying it with vacuum pressure. However, the former and the latter can not be considered to be superior to conventional methods in terms of the germination and nutrition of the germinated brown rice, since there is no particular technical difference except for the immersion time and temperature difference.

Moreover, since the former and the latter have no reference to a specific apparatus necessary for manufacturing, there is a problem that it is difficult to expect productivity and productivity.

Patent Registration No. 10-0448505 Patent Registration No. 10-0495233

Accordingly, the present invention was conceived to solve the above-mentioned problems. It is an object of the present invention to provide a method and a device for preventing germination by continuously immersing and germinating in the germination process breaking the dormancy of brown rice, By using underground mineral water rich in natural minerals in a whole series of stages, it has excellent efficacy for prevention of adult disease, promotion of metabolism and skin disease and analgesic effect. Especially, The present invention relates to a method for producing germinated brown rice, which can maximize the efficacy of germinated brown rice by satisfying consumers' desire with superior nutrients and allowing them to be re-germinated at home according to their preferences. will be.

In order to achieve the above object, according to the present invention, there is provided a glander having a brine or group of brine containing a brine having a specific gravity of 1.13-1.15, Organic rice is put into a sorting machine 10 provided at any one of the stages 1 to 3 to select the mature rice seeds 3 having a length of 2.2 mm or more and to remove the rice husks of the mature rice leaves 3 selected through the rice pouring machine 15, (S1); The brown rice 1 is poured into the washing machine 20 provided at the bottom of the rotary structure and the washing vat 21 is washed six to ten times with an underground mineral water contained in the washing machine 20 so that the stirring vane 21 is submerged A second step (S2) of allowing the effect of the underground rock to penetrate the brown rice (1) while removing foreign matter adhering to the surface of the brown rice (1); The brown rice 1 is introduced into the gauze 30 connected to the heating tank 33 and the germination tank 35 by the piping P and the valve V so that the brown rice 1 contained in the germination tank 35 (S3-1) in which the water is immersed in an underground mineral water at 27 to 30 DEG C for 1.5 to 2 hours and a second germination stage (S3- 1) in which the immersed underground mineral water is aged for 3.5 to 4 hours, 2) were alternately repeated for 10 to 12 times for 40 to 60 hours, and germinated brown rice (1) was produced by germination so that the length of germination field (2) was 0.3 to 0.5 mm, A third step (S3) in which the efficacy of the underground mineral water is infiltrated into the germinated brown rice (1) while removing foreign substances from the germinated brown rice (1) by washing 10 times. A fourth step (S4) of putting the germinated brown rice (1) into the dryer (40) and blowing air at 20 to 25 캜 for 50 to 54 hours to dry the water to a moisture content of 12 to 15%; And a fifth step (S5) of packaging the dried germinated brown rice (1) in a nitrogen-filled film paper.

At this time, in the fourth step S4, the germinated brown rice 1 is blown through the dryer 40 at 20 ° C in the initial stage (0 to 10 hours) and at 22 to 23 ° C in the middle stage (10 to 45 hours) And air is blown at the end (45 to 54 hours) and the temperature is gradually raised by blowing air at 25 ° C. to dry the germinated brown rice (1), thereby preventing cracking or discoloration.

In addition, the present invention is characterized in that a brine line containing a brine having a specific gravity of 1.13 to 1.15 or a grader having a mesh and a discharge port (6, 4) of a bad rice (5) A selector (10) for selecting a mature taste (3) of 2.2 mm or more; A combiner (15) for taking out the rice husks of the selected mature rice (3) and forming a brown rice (1); A washing machine (20) provided with a stirring blade (21) having a rotating structure on the bottom to remove foreign matter adhering to the surface of the brown rice (1), and an underground mineral water is received to immerse the stirring blade (21); A heating tank 33 provided with a heater 32 on the bottom so as to heat and retain the underground rock water stored therein for germinating the brown rice 1 and a rice pot 31a containing the rice brown rice 1 31) are stacked in multiple stages and connected to the heating tank (33) by at least one piping (P) and a valve (V) to form germinated brown rice (1) 30); (41) for stacking the pots (31) containing the germinated brown rice (1) therein in a multistage manner for drying the germinated brown rice (1), at least one air passage A blowing fan 43 for blowing air to the air passage 42 so as to circulate air and an intake duct 45 and an exhausting duct 46 communicating with the blowing fan 43 and capable of adjusting the intake / And a drying unit (40) for drying the germinated brown rice.

At this time, the germicide 30 is maintained by immersing the brown rice 1 contained in the germination tank 35 in an underground mineral water at 27 to 30 DEG C for 1.5 to 2 hours, and in the state where the immersed underground mineral water is discharged, And the aging time is alternately repeated 10 to 12 times for 40 to 60 hours continuously.

The blowing fan 43 is installed at a central portion of the main body upper side of the dryer 40. The suction duct 45 is installed on the side wall of the main body above the mount stand 41, When the blowing fan 43 is rotated, the suction duct 45 is opened and the outside air is sucked into the main body, and the sucked air is sucked by the rotating force of the blowing fan 43 The germinated brown rice 1 housed in the sorter 31 is dried by the circulation of air in the main body while being moved toward the cradle 41 along the air flow path 42.

The exhaust duct 46 is opened when the humidity is higher than a predetermined value by a humidity sensor provided in the main body of the dryer 40 and a controller connected thereto, .

The exhaust duct (46) is characterized in that the opening and closing operations are repeated according to a predetermined time set by the controller.

According to the present invention, by repeatedly immersing and germinating in the germination process that breaks down the brown rice dormancy, the germination is promoted by maintaining the clean state at all times, and the impurities are removed, By using underground minerals rich in natural minerals in the previous stage, it has excellent efficacy in prevention of adult disease, promotion of metabolism and skin disease and analgesic effect. Especially, But it can be re-germinated at home according to taste, so that the effect of germinated brown rice can be maximized.

BRIEF DESCRIPTION OF THE DRAWINGS FIG.
Figs. 2 and 3 are views showing an embodiment of the first step according to the present invention
4 is an exemplary diagram showing the implementation of the second step according to the present invention
Figs. 5 and 6 are diagrams showing examples of the implementation of the third step according to the present invention
Figs. 7 and 8 are diagrams showing examples of the implementation of the fourth step according to the present invention
Fig. 9 is an illustration showing germinated brown rice produced by the present invention

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

The present invention relates to a method for preventing germination of brown rice by repeatedly performing immersion and germination in a germination process, thereby promoting germination by maintaining a clean state at all times, improving various mouthfeel by removing various impurities and gum, By using underground mineral water rich in natural minerals, it has excellent efficacy for prevention of adult disease, promotion of metabolism and skin disease and analgesic effect. Especially, The present invention relates to a germinated brown rice producing method and apparatus for maximizing the effect of germinated brown rice, which can be re-germinated at home according to taste, A second step S2 for removing foreign substances adhering to the surface of the brown rice, a third step S3 for germinating brown rice, Comprises a fifth step of wrapping a first step 4 (S4), sprouted brown rice and drying the brown rice (S5).

Details of the first step (S1) to the fifth step (S5) are as follows.

(1) Step 1 - S1

The first step S1 is a step of selecting the mature rice seeds 3 from the organic rice seeds through the sorting machine 10 and peeling off the rice husks of the mature rice seeds 3 selected through the pouring machine 15 to prepare the brown rice 1 to be.

The organic rice was cultivated by using agricultural materials using naturally produced organic materials or microorganisms without using any chemical materials such as chemical fertilizers and pesticides, Respectively.

These organic rice paddies are directly harvested from paddy fields, so they have different sizes and weights. They also contain chaff and various foreign substances. Therefore, only the mildness (over 2.2mm in length) that can be commercialized should be selected. Here, organic rice paddies can be selectively used among glutinous rice, obtusa, copper, and gravy. These rice plants have additional functions and efficacy, and they can be applied in the following steps, so they are used in consideration of patterns and tendencies of consumers.

First, the harvested organic rice is put into the sorter 10 to select only the mature rice. In this case, a brine or a grader is used as an example.

The brine line uses the specific gravity of the brine 12 as shown in FIG. 2 (a), and the salt brine has a specific gravity of about 1.13 to 1.15 in which the egg floats in the bath used for the sorter 10, (12). Then, when the organic rice is introduced into the bath, the defective rice (5), chaff and foreign matter of about 2.2 mm or less float to the upper part of the brine (12), and the ripeness (3) sinks to the bottom. Although there is a disadvantage that such a brine machine relatively increases workload of an operator, there is an advantage that an initial cost for the facility is low.

The grader, which is another embodiment, uses a net, and automatically selects less than ripe under the mechanical operation as shown in FIG. 2 (b). That is, when the organic rice is fed into the hopper used as the sorter 10, the organic rice is transferred into a screw type net having a size of about 2.2 mm, and the net is rotated to separate the defective rice (5), chaff, Is discharged to the discharge port (6), and the ripeness (3) is discharged to the other discharge port (4). Such a grader has the disadvantage of increasing the initial cost due to the facility, but it also has the advantage of reducing the airflow due to automation.

The separator 10 may be a brine or a grader as in the above embodiments, or may be a compound sorter in which a brine line and a grader are used in parallel, or a device for sorting a separate color may be used.

The mature taste 3 selected through the sorting device 10 is put into the dish 15 as shown in FIG. 3 to peel off only the rice hulls, thereby completing the preparation of the brown rice 1.

Although the cutter 15 can be divided according to the organic rice to be used, it is preferable to use the rice rice and the rice gruel in order to make it into the brown rice 1.

(2) Second step - S2

In the second step S2, the brown rice 1 in the first step S1 is introduced into the washing machine 20, and the underground mineral water contained in the washing machine 20 is supplied to the washing machine 20, So that the foreign matter on the surface of the brown rice 1 is removed.

Since the brown rice 1 selected and picked up in the first step S1 is in a state where dust or foreign matter is adhered to the outer surface thereof, it should be cleaned to be able to ingest. In this case, as shown in FIG. 4, the brown rice 1 is introduced into the washing machine 20, and the washing machine 21 is filled with the submerged water so that the stirring vane 21 can be submerged.

As shown in FIG. 4 (a), when the brown rice 1 is cleaned, it is possible to have a structure in which the worker manually cleans the inside of the washing machine 20 as shown in FIG. 4 (b) It is preferable that the stirring vane 21 having a rotating structure is provided at the bottom portion so as to be automatically cleaned by the rotational force of the stirring vane 21. In some cases, air may be injected into the lower portion of the washing machine 20 to supply oxygen to the brown rice 1, but the fine particles may be floated to the upper layer of the water.

The underground rocks used in the washing machine (20) are the minerals from the underground 200mm rock layer, and they are alkaline with pH 6.5 ~ 8.0 and are functional mineral rich in natural minerals. These underground rocks have various effects such as heavy metal adsorption, phosphate adsorption, bacteriolysis, deodorization, and radioactive decomposition. Therefore, in the process of washing using underground mineral water, the efficacy of the underground ammunition penetrates into the brown rice (1), so it is reborn as an excellent brown rice (1) for preventing adult disease, promoting metabolism, and skin disease and analgesic effect.

(3) Step 3 - S3

The third step (S3) is a step of germinating the brown rice (1) through the second step (S2).

As shown in FIG. 5, the brown rice 1 is put into the germination part 30, germinated for 40 to 60 hours, and germinated so that the length of the germination field 2 is 0.3 to 0.5 mm. Brown rice (1) is largely formed of starch and cilium. This germination process should be germinated so that the germination field (2) grows.

Conventionally, a method of germinating brown rice (1) has been germinated by immersing in water at a predetermined temperature and allowing the brown rice (1) to stand at a predetermined temperature and time (aging). In other words, in order to germinate, it is necessary to immerse and leave for at least 10 hours to a maximum of 96 hours. If the temperature, time and environment are not properly set, germination of brown rice (1) have. Furthermore, brown rice (1) was immersed and left in the same water for a long time, resulting in deterioration and corruption, and there was a high possibility of occurrence of bad brown rice (1) as well as nutrition and texture.

In order to solve such a problem, in the third step (S3) of the present invention, a primary germinating step (S3-1) of keeping the brown rice (1) immersed in an underground mineral water at 27 to 30 DEG C for 1.5 to 2 hours, And the second germination stage (S3-2) in which the immersed underground mineral water was aged for 3.5 to 4 hours was continuously performed.

5, the brown rice 1 is immersed in an underground mineral water at 27 to 30 ° C for 1.5 to 2 hours to supply water, and in the second germination step S3 (S3) -2), as shown in FIG. 6, the underground mineral water immersed in brown rice (1) is completely drained to the outside and aged for 3.5 to 4 hours. The germination field 2 has a length of 0.3 to 0.5 mm, which is repeated 10 to 12 times for 40 to 60 hours, alternating between the first germination step (S3-1) and the second germination step (S3-2) To obtain germinated brown rice (1).

As a result of repeatedly immersing and aging in the process of germinating brown rice (1), the germination is promoted by maintaining the clean state at all times, and various impurities and gums can be removed to improve the texture.

In the third step S3, the germinated brown rice 1 is washed with an underground mineral water for 6 to 10 times to further remove a foreign substance adhering to the outer surface of the brown rice 1 (S3-1) . In the washing step S3-1, various kinds of foreign substances generated by germinating the brown rice 1 are removed, and the effect of the underground mineral water is infiltrated into the brown rice 1. The same process as the second step S2 described above is performed Let's go. In other words, owing to the condition of germinated brown rice (1), this process can be omitted. However, for the better quality and efficacy, it is also important to prevent the diseases of the underground rocks and promote the metabolism, It is preferable to perform the cleaning step S3-1 in order to regenerate the cleaning liquid 1 into the cleaning liquid.

(4) Step 4 - S4

The fourth step S4 is a step of drying the germinated brown rice 1 germinated through the third step S3.

In the fourth step S4, the germinated brown rice 1 is put into a dryer 40, air is blown at 20 to 25 ° C for 50 to 54 hours, and the water content is dried to be 12 to 15%. The germinated brown rice (1) is soaked in underground rock for a long time and must be dried to suppress the decay.

For this, as shown in FIG. 7, the germinated brown rice (1) is put into a dryer (40) and dried to have a moisture content of 12 to 15%. At this time, it is preferable to gradually increase the drying temperature at the time of drying. For example, air is blown at 20 ° C in the early stage (0 to 10 hours), at 22 to 23 ° C in the middle stage (10 to 45 hours) 54 hours). As the germinated brown rice 1 is dried with the temperature gradually raised in this manner, it is possible to prevent cracking or discoloration (spots) in drying the germinated brown rice 1.

(5) Step 5 - S5

The fifth step S5 is a step of packaging the dried germinated brown rice 1 through the fourth step S4.

In the fifth step (S5), the germinated brown rice (1) dried through the fourth step (S4) is filled with nitrogen to complete the film. As shown in FIG. 9, the germinated brown rice 1 according to the fourth step S4 has its own glaze and the length of the germination field 2 is excellent. Such germinated brown rice (1) is packaged in units of 0.5 to 1.0 kg and is provided to consumers. At this time, it is preferable that the germinated brown rice 1 is packed in a film so as to block direct sunlight, and it is preferable to fill nitrogen to prevent impact.

The germinated brown rice (1) manufactured through the first step (S1) to the fifth step (S5) according to the present invention can be germinated again in the home after it is purchased by the consumer. That is, the germinated brown rice produced by the conventional method uses rice grown by the chemical agriculture method, as well as shortening a series of manufacturing processes, and the germinated brown rice cells are killed by drying with hot hot air, I could not do it. This, in turn, indicates that the activity of the cells is so low that the nutrient constituents are also reduced. On the other hand, germinated brown rice (1) according to the present invention uses rice grown by organic farming method, as well as 90% of cells of germinated brown rice (1) Which is a very useful preparation method.

As shown in FIGS. 5 and 6, the gauze 30 performing the third step (S3) may be roughly divided into a heating tank 33, And a germination tank (35).

The heating tank (33) is constituted by a heater (32) installed on the bottom so as to heat and maintain the underground rock water contained in the heating tank (33). The germination tank 35 is formed by stacking a plurality of troughs 31 each having perforations 31a for receiving the brown rice 1 therein so that the heating tank 33 and the germination tank 35 are communicated with each other (P) and the valve (V).

6, the germination part 30 is germinated in such a manner that the germination field 2 grows on the seeds of the brown rice 1, and the germination part 30 is divided into a first germination step S3-1 and a second germination step S3-2 It can be configured to perform at once.

More specifically, the sorter 31 is a plate for receiving the brown rice 1, and a plurality of pores 31a are formed on a surface of the sorter 31 so that the brown rice 1 does not pass through. The perforations 31a maximize germination and drying, and contribute to shortening the process. The heating tank 33 is box-shaped having a space for receiving the underground rock water. The heating tank 33 is provided with at least one door at its upper portion and a heater 32 for heating and maintaining the underground rock water at a predetermined temperature. The germination tank 35 is provided with a space and a door like the heating tank 33, and the inner side surface thereof has a holder 36 for stacking the goblets 31 in multiple stages. Here, the heating tank 33 and the germination tank 35 are connected to each other through a pipe (P) and a valve (V) connected to each other.

In the above-described embodiment, as shown in Fig. 5, the underground mineral water is supplied to the heating tank 33 and heated and maintained at about 27 to 30 占 폚. Then, the washed brown rice 1 is received in the tray 31, and then all of the brown rice 1 is stacked on the holding table 36 in the germination tank 35. Then, the communication valve V is opened, The number of the pieces is supplied to the germination tank 35 and circulated to immerse for 1.5 to 2 hours.

Subsequently, the communication valve V is closed, the external valve V connected to the germination tank 35 is opened to completely discharge the underground mineral water to the outside, and the process of leaving it for 3.5 to 4 hours (aging) is alternately performed 10 The length of the germination field 2 of the germinated brown rice 1 is increased to 0.3 to 0.5 mm. Thus, in the process of germinating brown rice (1), it is possible to repeat the immersion and aging without moving or changing the brown rice (1) at each stage, thereby reducing airflow.

The shape of the heating tank 33 and the germination tank 35 may be changed according to their installation, and their positions may be arranged so as to cross each other on the ground and underground. Further, a separate pump may be attached between the pipe P and the valve V may be mounted by a solenoid and be opened / closed by an electric control. In any case, those skilled in the art will have the most efficient structure in view of manufacturing and cost.

7 and 8, the dryer 40 for carrying out the fourth step S4 includes a drying unit 40, a drying unit 40 for drying the drying unit 40, a drying unit 40 for drying the drying unit 40, (41), at least one air passage (42) for circulating air on the mounting table (41), a blowing fan (43) for blowing air to the air passage (42) And ducts (45) and (46) capable of adjusting the intake / exhaust.

The dryer 40 is constructed to dry the germinated brown rice 1 so that the moisture content of the germinated brown rice 1 is 12 to 15%. The dryer 40 is mounted on the main body in a box shape having a predetermined space, And ducts (45) and (46).

More specifically, the cradle 41 is formed so as to have a size capable of mounting a tray 31 of the goggles 30 inside the main body, and the air flow path 42 is formed in the periphery of the cradle 41, . The ventilation fan 43 is provided at an upper portion of the main body and communicates with the ducts 45 and 46 provided at the upper portion of the main body together with the air passage 42. The ducts 45 and 46 are hinge- A suction duct 45 for adjusting the amount of intake air by the throttle plate, and an exhaust duct 46 for regulating the amount of exhaust air. That is, the pot 31 containing the brown rice 1 is stacked on the table 41, and the air of 20 to 25 캜 is blown for 50 to 54 hours. When the setting is completed, the air blowing fan 43 operates to suck air (outside air) from the intake duct 45 and blow the sucked air into the air flow path 42 to remove the brown rice 1 contained in the sorter 31, Lt; / RTI >

7 and 8, the blowing fan 43 is installed at a central portion of the main body upper side of the dryer 40, the suction duct 45 is installed on the side wall of the main body above the mount stand 41, 46 are provided around the blowing fan 43 on the upper side of the main body.

When the blowing fan 43 rotates, the suction duct 45 is opened and the outside air is sucked into the main body. The sucked air is sucked by the rotation of the blowing fan 43 along the air passage 42, And the germinated brown rice 1 contained in the teaspoon 31 is dried by this air circulation inside the main body. The moisture of the germinated brown rice 1 generated during drying is discharged to the outside through the exhaust duct 46. At this time, the exhaust duct 46 is not opened together with the rotation of the blowing fan 43 like the suction duct 45, but is opened to operate when the humidity inside the main body becomes equal to or more than a predetermined value, , Which can be implemented such that the opening and closing operations are repeated by setting a predetermined time.

To this end, a humidity sensor (not shown) should be provided in the body of the dryer 40, and a controller (not shown) connected to the humidity sensor and the exhaust duct 46 for mutual operation should be provided. At this time, the humidity inside the main body for opening the exhaust duct 46 is preferably set to 20 to 30%. This is because, if the humidity inside the main body is 30% or more, liquid water can be formed due to the humidity, and the water can be brought into contact with the germinated brown rice 1 which is being dried.

Further, the controller can be set to a predetermined time when the exhaust duct 46 is opened and closed. At this time, the predetermined time is preferably set to 2 to 4 hours. This is because, as in the case of the above humidity, if the drying is performed in the closed state for more than 4 hours, liquid water can be formed due to the humidity, and the water can be contacted with the germinated brown rice 1 which is being dried.

The setting of the humidity and time is not fixed, but can be adjusted according to the size of the dryer 40, the state of the germinated brown rice 1, the surrounding environment, and the like.

The moisture-containing air generated in the process of drying the brown rice 1 is circulated again by the air blowing fan 43 or discharged to the exhaust duct 46. Here, the intake duct 45 and the exhaust duct 46 may be appropriately adjusted according to the set water content of the brown rice 1.

The germinated brown rice (1) produced through the method and apparatus for producing germinated brown rice according to the present invention has a germination field (2) having a length of 0.3 to 0.5 mm and is free from impurities and natural minerals It is possible to recreate with good texture and good taste.

In addition, the germinated brown rice (1) has excellent ability of discharging the waste products of the intestines, cholesterol, heavy metals and pesticides to the outside of the adsorbent, and is excellent in prevention of adult diseases such as hypertension, diabetes, obesity, constipation, (γ-oryzanol) contains 9mg and improves memory and concentration. And it normalizes the function of the autonomic nervous system to prevent aging, regulate hormone secretion, relieve headache, cramps, fatigue, loss of appetite and improve the memory and coenzyme function of converting sugar into energy with various vitamins. do.

Above all, it increases the immunity by the increase of arabinoxylan to treat the diseases such as leukemia, cancer, hepatitis B and rheumatoid arthritis. It is antioxidant such as ferulasan, tocotrienol and vitamin E and causes aging, cancer, diabetes and rheumatism. Oxygen scavenging activity, strong sulfation power, inhibits spiny freckle formation, and is excellent in skin care effect. In addition, since the germination can be performed again at home after the consumer purchases the germinated brown rice, the above-described effect of the germinated brown rice can be maximized.

As described above, according to the present invention, immersion and germination are repetitively performed in the germination process that breaks the brown rice dormancy, the germination is promoted by maintaining the clean state at all times, and various impurities and gums are removed to improve the texture, By using underground minerals rich in natural minerals in the previous stage, it has excellent efficacy in prevention of adult disease, promotion of metabolism and skin disease and analgesic effect. Especially, But it can be re-germinated at home according to taste, so that the effect of germinated brown rice can be maximized.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Should be clarified. Therefore, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

1: brown rice 3: mature
4, 6: Outlet 5: Bad ratio
10: selector 15:
20: washer 21: stirring wing
30: germination 31: teaspoon
32: heater 33: heating tank
35: germination tank 40: dryer
41: cradle 42: air passage
43: blowing fan 45: intake duct
46: exhaust duct

Claims (7)

(10) provided with any of saline or saline containing salt water having a specific gravity of 1.13 to 1.15 and provided with a mesh and a grader formed by dividing the defective rice (5) and the discharge mouths (6, 4) A first step S1 of picking up the mature rice seeds 3 having a length of 2.2 mm or more by pouring rice and stripping the rice husks of the mature rice seeds 3 selected through the pouring machine 15 to prepare the brown rice 1;
The brown rice 1 is poured into the washing machine 20 provided at the bottom of the rotary structure and the washing vat 21 is washed six to ten times with an underground mineral water contained in the washing machine 20 so that the stirring vane 21 is submerged A second step (S2) of allowing the effect of the underground rock to penetrate the brown rice (1) while removing foreign matter adhering to the surface of the brown rice (1);
The brown rice 1 is introduced into the gauze 30 connected to the heating tank 33 and the germination tank 35 by the piping P and the valve V so that the brown rice 1 contained in the germination tank 35 (S3-1) in which the water is immersed in an underground mineral water at 27 to 30 DEG C for 1.5 to 2 hours and a second germination stage (S3- 1) in which the immersed underground mineral water is aged for 3.5 to 4 hours, 2) were alternately repeated for 10 to 12 times for 40 to 60 hours, and germinated brown rice (1) was produced by germination so that the length of germination field (2) was 0.3 to 0.5 mm, A third step (S3) in which the efficacy of the underground mineral water is infiltrated into the germinated brown rice (1) while removing foreign substances from the germinated brown rice (1) by washing 10 times.
A fourth step (S4) of putting the germinated brown rice (1) into the dryer (40) and blowing air at 20 to 25 캜 for 50 to 54 hours to dry the water to a moisture content of 12 to 15%;
And a fifth step (S5) of packaging the dried germinated brown rice (1) in a nitrogen-filled film.
The method according to claim 1,
In the fourth step S4, air is blown to the germinated brown rice 1 through the dryer 40 at 20 ° C in the early stage (0 to 10 hours) and at 22 to 23 ° C in the middle stage (10 to 45 hours) , And the germinated brown rice (1) is dried in the last stage (45 to 54 hours) by blowing it to 25 캜 and gradually raising the temperature to prevent cracking or discoloration in the process of drying the germinated brown rice (1).
And a grader having a saline solution containing a brine having a specific gravity of 1.13-1.15 or a network and a discharge port (6,4) of a bad rice (5) and a mature rice (3) A selector (10) for sorting out the liquid (3);
A combiner (15) for taking out the rice husks of the selected mature rice (3) and forming a brown rice (1);
A washing machine (20) provided with a stirring blade (21) having a rotating structure on the bottom to remove foreign matter adhering to the surface of the brown rice (1), and an underground mineral water is received to immerse the stirring blade (21);
A heating tank 33 provided with a heater 32 on the bottom so as to heat and retain the underground rock water stored therein for germinating the brown rice 1 and a rice pot 31a containing the rice brown rice 1 31) are stacked in multiple stages and connected to the heating tank (33) by at least one piping (P) and a valve (V) to form germinated brown rice (1) 30);
(41) for stacking the pots (31) containing the germinated brown rice (1) therein in a multistage manner for drying the germinated brown rice (1), at least one air passage A blowing fan 43 for blowing air to the air passage 42 so as to circulate air and an intake duct 45 and an exhausting duct 46 communicating with the blowing fan 43 and capable of adjusting the intake / And a drying unit (40) for drying the germinated brown rice.
The method of claim 3,
The germicide 30 is maintained by immersing the brown rice 1 contained in the germination tank 35 in an underground mineral water at 27 to 30 DEG C for 1.5 to 2 hours and aging at 3.5 to 4 hours And repeating the process for 10 to 12 times continuously for 40 to 60 hours.
The method according to claim 3 or 4,
The blowing fan 43 is installed at a central portion on the upper side of the main body of the dryer 40. The suction duct 45 is installed on the side wall of the main body on the upper side of the mount table 41, Is installed around the fan (43)
When the blowing fan 43 rotates, the suction duct 45 is opened and the outside air is sucked into the main body. The sucked air is sucked by the rotation of the blowing fan 43 along the air passage 42, And the germinated brown rice (1) housed in the teaspoon (31) is dried by air circulation in the main body while drying the germinated brown rice (1).
6. The method of claim 5,
The exhaust duct 46 is configured to be opened when the humidity is higher than a predetermined value by a humidity sensor provided in the main body of the dryer 40 and a controller connected thereto, Apparatus for manufacturing germinated brown rice.
6. The method of claim 5,
Wherein the exhaust duct (46) is configured to repeat the opening and closing operations according to a predetermined time set by the controller.

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