KR20030032298A - a - Google Patents
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- KR20030032298A KR20030032298A KR1020010064004A KR20010064004A KR20030032298A KR 20030032298 A KR20030032298 A KR 20030032298A KR 1020010064004 A KR1020010064004 A KR 1020010064004A KR 20010064004 A KR20010064004 A KR 20010064004A KR 20030032298 A KR20030032298 A KR 20030032298A
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03B—INSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
- E03B1/00—Methods or layout of installations for water supply
- E03B1/02—Methods or layout of installations for water supply for public or like main supply for industrial use
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
본 발명은 일자형으로 압출되어 생산된 상수도관의 일측면을 히터로 가열한후 금형을 이용하여 확관시킨 후 확관부에서 발열부싱을 이용하여 연결되는 상수도관을 일체형으로 융착시킬 수 있도록 하는 상수도관의 확관에 의한 연결방법에 관한 것이다.The present invention heats one side of the water pipe produced by extruding in a straight line with a heater and then expanded using a mold, and then the water pipe is integrally fused to the water pipe connected by using a heat generating bushing in the expansion pipe. It relates to a connection method by expansion.
일반적으로 폴리에틸렌에 의해 성형되는 관은 상수도용으로 사용되는 상수도관과, 오수와 폐수용으로 사용되는 이중벽관, 가스를 이동시키는데 사용되는 가스관이 사용된다.In general, the tube formed by polyethylene is a water pipe used for tap water, a double wall pipe used for sewage and waste water, and a gas pipe used for moving gas.
상기 상수도관은 그 특성상 6m정도의 길이로 생산되며, 상수도관을 서로 연결시키기 위해서는 이음관이 이용된다.The water pipe is produced in a length of about 6m in nature, and the joint pipe is used to connect the water pipes to each other.
이음관은 이음관과 상수도관의 접속방법에 따라 융착식 이음관과 죔식이음관으로 나누어진다.The joint pipe is divided into fusion joint pipe and clamp joint pipe according to the connection method of joint pipe and water pipe.
이중 죔식이음관을 제조하기 위해서는 상수도관의 일측으로 별도로 성형시킨이음관을 대고 상호 융착시키는 방법을 이용하게 되며, 이음관과 상수도관을 일체형으로 성형시키기 위한 많은 결점을 해소시키기 위하여 특허등록 제0125616호가 제안되었다.In order to manufacture a double clamp joint pipe, a method of mutually fusion of the joint pipe formed separately to one side of the water supply pipe is used, and a patent registration is made to solve many defects for forming the joint pipe and the water pipe as a single body. An arc was proposed.
특허등록 제0125615호는 상수도관을 금형내부에 삽입하고 원료를 공급하여 상수도관과 이음관을 일체형으로 성형하는 방법이다.Patent registration No. 0125615 is a method of inserting the water supply pipe into the mold and supplying the raw material to integrally form the water supply pipe and the joint pipe.
그러나 이러한 방법을 통하여 이음관을 제조하는 경우라 해도 이음관의 내부에 연결되는 상수도관을 삽입한 후 이음관의 내부에 고무패킹을 삽입시킨 후 외부에서 고무패킹을 고정시키는 방법을 사용해야만 한다.However, even in the case of manufacturing a joint pipe through such a method, after inserting a water pipe connected to the inside of the joint pipe, the rubber packing must be inserted into the interior of the joint pipe, and a method of fixing the rubber packing from the outside should be used.
고무패킹을 고정시키는 구조는 국내 실용신안 공개번호 2000-3316호(2000.2. 15. 공개)는 상수도관의 이음관에 연결되는 상수도관을 삽입한 후 이음관에 고무패킹을 삽입하고 외부에서 배관 이음새를 조립시켜 이음관에 고정되면서 패킹을 강압하여 누수를 방지하는 것이다.The structure for fixing rubber packing is domestic utility model publication No. 2000-3316 (released February 15, 2000), after inserting a water supply pipe connected to the water pipe of the water supply pipe, insert the rubber packing into the pipe and connect the pipe joint from the outside. While assembling the fixed to the joint pipe is to press the packing to prevent leakage.
그러나 지하에 매설되는 상수도관의 특성상 패킹을 강압하는 힘이 계속되어 제공되지 못하며, 패킹의 수명이 짧아서 쉽게 누수가 발생되므로 많은 수도물의 누수가 발생되는 결점이 있다.However, due to the nature of the water supply pipes buried underground, the force forcing the packing is not provided continuously, because the leakage of water is easily generated due to the short life of the packing, there is a drawback that a lot of water leakage occurs.
본 발명은 상수도관에 이음관을 별도의 금형을 이용하거나 융착시키는 방법을 통하여 제조할 때 발생되는 결점을 해소시키기 위하여 상수도관의 일측에 열을 가하여 연질이 되도록 한 후 확관금형을 통하여 확관부를 성형시킬 수 있도록 하는 것이다.The present invention by applying heat to one side of the water supply pipe in order to solve the defects generated when manufacturing a joint pipe to the water pipe through a separate mold or fusion method to expand the pipe through expansion mold It can be molded.
본 발명은 고무패킹을 이용하여 누수를 방지하는 결점을 해소시키기 위하여 확관부가 성형된 상수도관에 연결될 상수도관을 삽입하고 외측의 확관부에 발열부싱을 삽입하여 확관부에서 상수도관이 일체형으로 융착되어 연결되도록 하는 것이다.The present invention inserts a water pipe to be connected to the water pipe formed by the expansion pipe to eliminate the defect to prevent leakage by using rubber packing and insert the heat generating bushing in the expansion pipe outside the fusion fusion integrally in the expansion pipe To be connected.
본 발명은 상수도관의 일측에서 내측과 외측에 히터를 이용하여 표면을 용융시키는 용융과정과,The present invention is a melting process for melting the surface using a heater on the inside and the outside from one side of the water pipe,
용융된 상수도관의 일측에서 확관금형을 삽입하여 확관부를 성형시키는 확관과정과,An expansion process of forming an expansion pipe by inserting an expansion pipe mold at one side of the molten water pipe,
확관부에 발열부싱과 상수도관을 삽입하여 발열부싱의 금속메쉬에 전원을 공급하며 발열부싱을 강압하여 상수도관과 발열부싱 및 확관부가 일체형으로 융착되도록 하는 상수도관 연결과정을 통하여 상수도관을 연결시키도록 함을 특징으로 하는 것이다.Insert the heating bushing and the water supply pipe to the expansion pipe to supply power to the metal mesh of the heating bushing and press the heating bushing to connect the water supply pipe through the connection process of the water supply pipe so that the water pipe, the heating bushing and the expansion pipe are integrally fused together. It is characterized by that.
도 1 은 본 발명중 상수도관을 히팅시키는 상태의 단면도1 is a cross-sectional view of a state of heating the water supply pipe of the present invention
도 2 는 본 발명중 상수도관을 확관시키기 전의 단면도Figure 2 is a cross-sectional view before expanding the water pipe in the present invention
도 3 은 본 발명중 상수도관을 확관시킨 상태의 단면도Figure 3 is a cross-sectional view of a state in which the water pipe is expanded in the present invention
도 4 는 본 발명중 확관된 상수도관을 연결시키기 전의 일부단면도Figure 4 is a partial cross-sectional view before connecting the expanded water pipe in the present invention
도 5 는 본 발명중 확관된 상수도관을 연결시킨 상태의 단면도Figure 5 is a cross-sectional view of the state connected to the water pipe expanded in the present invention
[도면의 주요 부분에 대한 부호의 설명][Description of Symbols for Main Parts of Drawing]
1, 1' : 상수도관2 : 확관금형1, 1 ': water pipe 2: expansion pipe mold
3 : 경사면4 : 일자면3: inclined plane 4: dated plane
5 : 확관부6 : 발열부싱5: expansion pipe 6: heat generating bushing
7 : 리드선8 : 연결단자7: lead wire 8: connecting terminal
9 : 발열선10 : 금속메쉬9: heating wire 10: metal mesh
11 : 히터11: heater
본 발명은 일자형으로 압축되는 상수도관(1)의 일측에서 히터(11)를 통하여 외측면과 내측면에 열을 가하여 외피의 일부가 용융되어 지도록 하는 것이다.The present invention is to heat the outer surface and the inner surface through the heater 11 on one side of the water pipe (1) to be compressed in a straight line so that a part of the shell is melted.
용융된 상수도관(1)에 확관금형(2)이 삽입되어 일측으로 확관부(5)가 성형되도록 하는 것이다.The expansion pipe mold 2 is inserted into the molten water pipe 1 so that the expansion pipe 5 is molded to one side.
따라서 상수도관(1)의 일측으로 별도의 이음관을 융착시키거나, 금형에 넣고 한번에 찍어내는 방법을 사용하지 않아도 되므로 성형시간과 복잡한 과정을 줄일 수 있는 것이다.Therefore, it is possible to reduce the molding time and the complicated process because it does not need to fusion a separate joint pipe to one side of the water supply pipe (1), or to put it in a mold and dip it at once.
확관부(5)가 성형된 상수도관(1)에는 연결하기 위한 또다른 상수도관(1')이 삽입되고, 상수도관(1')의 외측으로 확관부(5)와 외형이 동일하게 형성되는 발열부싱(6)이 삽입되는 것이다.Another water supply pipe 1 'for connection is inserted into the water supply pipe 1 in which the expansion pipe 5 is formed, and the outside of the water supply pipe 1' is formed to have the same shape as the expansion pipe 5. The heating bushing 6 is inserted.
발열부싱(6)은 외측면과 내측면에 일체형으로 금속메쉬(10)가 연결되어 있으며, 외측면에 대각선 방향으로 연결단자(8)가 형성된 리드선(7)이 돌출되고 리드선(7)의 내부에 있는 구리선이 금속메쉬(10)와 모든 면에서 연결되어 있도록 발열부싱(6)의 외측면과 내측면에 위치하도록 한다.The heating bushing 6 has a metal mesh 10 integrally connected to the outer side and the inner side, and the lead wire 7 having the connection terminal 8 formed thereon protrudes on the outer side and protrudes from the inside of the lead wire 7. The copper wire in the metal mesh 10 is to be located on the outer side and the inner side of the heating bushing (6) so as to be connected from all sides.
연결단자(8)에 전원을 공급하여 발열선(9)을 통하여 금속메쉬(10)가 전체면에 3.2∼3.8Ω의 저항값을 갖도록 한다.Power is supplied to the connection terminal 8 so that the metal mesh 10 has a resistance value of 3.2 to 3.8 kW on the entire surface through the heating wire 9.
금속메쉬(10)가 저항값에 의하여 발열되면서 확관부(5)와 상수도관(1')의 외측면이 용융되고 외부에서 발열부싱(6)을 눌러주어 상수도관(1')이 발열부싱(6)을 매개로 확관부(5)에 일체형으로 고정되도록 하는 것이다.As the metal mesh 10 generates heat by the resistance value, the outer surface of the expansion part 5 and the water conduit 1 'is melted and the heat generating bushing 6 is pressed from the outside, so that the water conduit 1' is exothermic bushing ( 6) is to be integrally fixed to the expansion pipe (5).
이러한 본 발명의 바람직한 실시예를 첨부된 도면에 의하여 상세하게 설명하기로 한다.Preferred embodiments of this invention will be described in detail with reference to the accompanying drawings.
실시예Example
① 히팅과정① Heating process
상수도관(1)의 일측으로 도 1 과 같이 히터(11)를 삽입하여 상수도관(1)의 내측면과 외측면을 가열한다.The heater 11 is inserted into one side of the water supply pipe 1 to heat the inner and outer surfaces of the water supply pipe 1.
이때 상수도관(1)의 내측면과 외측면이 용융되어 부드러워진 상태를 유지하게 된다.At this time, the inner surface and the outer surface of the water supply pipe 1 are melted to maintain a soft state.
② 확관과정② Extension process
히터(11)를 통하여 상수도관(1)의 내측면과 외측면을 융용시킨 후에는 경사면(3)이 외측으로 형성되며 안쪽에 일자면(4)이 형성된 도 2 의 확관금형(2)을 삽입하여 도 3 과 같이 확관금형(2)의 외형을 따라서 확관부(5)가 성형되도록 한다.After the inner and outer surfaces of the water supply pipe 1 are melted through the heater 11, the inclined surface 3 is formed to the outside, and the expansion mold 2 of FIG. 2 having the straight surface 4 formed therein is inserted. As shown in FIG. 3, the expansion tube 5 is molded along the outer shape of the expansion tube mold 2.
③ 상수도관 연결과정③ Connection process of water pipe
상수도관(1)의 확관부(5)에 도 4 와 같이 발열부싱(6)을 삽입한 후 상수도관(1')을 내부에 삽입한다.The heat generating bushing 6 is inserted into the expansion pipe 5 of the water supply pipe 1, and then the water supply pipe 1 'is inserted therein.
발열부싱(6)의 연결단자(8)에 융착기를 연결시켜 외부에서 전원을 공급하여 발열선(9)에서 금속메쉬(10)의 전체면에 전원이 공급되도록 한다.The fusion machine is connected to the connection terminal 8 of the heating bushing 6 to supply power from the outside so that the power is supplied to the entire surface of the metal mesh 10 from the heating wire 9.
금속메쉬(10)에 의하여 전체면에 전원이 공급될 때 3.2∼3.8Ω의 저항값을 유지하도록 하면서 외부에서 본 출원인이 선출원한 실용신안등록 제207788호의 융착 조임장치를 이용하여 상수도관(1')의 외부에서 발열부싱(6)을 강압하게 된다.Water supply pipe (1 ') using the fusion fastening device of Utility Model Registration No. 207788, filed by the applicant from the outside while maintaining the resistance value of 3.2 to 3.8 kW when the power is supplied to the entire surface by the metal mesh 10. Outside of the heat sink (6) is pressed down.
금속메쉬(10)에 의하여 확관부(5)와 상수도관(1')의 외부가 용융되면서 발열부싱(6)이 강압되므로 도 5 와 같이 발열부싱(6)을 매개로 하여 상수도관(1')이 확관부(5)에 일체형으로 융착되는 것이다.Since the exothermic portion 5 and the outside of the water supply pipe 1 'are melted by the metal mesh 10, the exothermic bushing 6 is stepped down, so that the water supply pipe 1' is carried out through the exothermic bushing 6 as shown in FIG. ) Is integrally fused to the expansion pipe (5).
본 발명은 상수도관의 일측에서 히터를 이용하여 용융시킨 후 확관금형을 이용하여 확관부를 성형시켜 상수도관과 확관부가 일체형으로 성형되도록 하여 별도의 이음과정이나 성형과정을 삭제시켜 빠른 시간내에 간편하게 성형시킬 수 있는 것이다.The present invention is melted by using a heater on one side of the water supply pipe after forming the expansion pipe using an expansion pipe mold to form a water pipe and expansion pipe integrally formed by eliminating the separate joint process or molding process in a short time It can be molded.
본 발명은 확관부에 상수도관과 발열부싱을 삽입한 후 발열부싱의 금속메쉬에 전원을 공급하면서 외부에서 발열부싱을 강압하여 상수도관과 발열부싱 및 확관부가 용융되어 일체형이 되므로 누수가 전혀없는 상수도관의 연결이 가능한 것이다.According to the present invention, the water supply pipe and the heating bushing are inserted into the expansion pipe, and then the power supply bushing is forced out from the outside while supplying power to the metal mesh of the heating bushing so that the water supply pipe, the heating bushing, and the expansion pipe are melted together so that there is no leakage. It is possible to connect water pipes.
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KR19990004206U (en) * | 1998-10-27 | 1999-01-25 | 김학건 | Heat Resin Bushing for Resin Pipe Fusion |
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KR930019318A (en) * | 1992-03-03 | 1993-10-18 | 김우중 | Expansion brazing method of aluminum-brass pipe |
JPH08277988A (en) * | 1995-04-06 | 1996-10-22 | C I Kasei Co Ltd | Joining method for polyethylene resin pipe and joining structure thereof |
KR19980021768U (en) * | 1996-10-23 | 1998-07-15 | 송원형 | Expansion and shafting device of plastic flagpole |
JPH10246382A (en) * | 1997-03-05 | 1998-09-14 | Nkk Corp | Electrofusion joint for synthetic resin pipe |
KR19990004206U (en) * | 1998-10-27 | 1999-01-25 | 김학건 | Heat Resin Bushing for Resin Pipe Fusion |
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