KR20030008265A - Manufacturing Method of Double Side Dressing Plywood Board - Google Patents
Manufacturing Method of Double Side Dressing Plywood Board Download PDFInfo
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- KR20030008265A KR20030008265A KR1020010043304A KR20010043304A KR20030008265A KR 20030008265 A KR20030008265 A KR 20030008265A KR 1020010043304 A KR1020010043304 A KR 1020010043304A KR 20010043304 A KR20010043304 A KR 20010043304A KR 20030008265 A KR20030008265 A KR 20030008265A
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- melamine resin
- phenol resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- Laminated Bodies (AREA)
Abstract
Description
본 발명은 양면접착 화장합판의 제조방법에 관한 것으로, 특히 무늬가 인쇄된 종이를 양면에 압접시킨 합판에 수지를 도포하고 열압 가공하여 제조되는 화장합판의 제조방법에 관한 것이다.The present invention relates to a method for producing a double-sided adhesive makeup plywood, and more particularly, to a method for manufacturing a cosmetic plywood manufactured by applying a resin to a plywood on which both sides of a printed paper are press-bonded and hot pressing.
일반적으로 악기나 가구용 판재는 내수성과 고강도가 요구되므로, 페놀이나 멜라민 합침지(이하 "함침지"라 함)를 열압 가공한 판재를 사용하는데, 이러한 함침지를 열압 가공하여 합판을 제조하기 위하여 작업자가 함침지 위에 판재를 얹고 그 위에 다시 함침지를 얹은 후 열압프레스로 이동시켜 열압가공되도록 함으로써 완성하였다. 그러므로 열압가공과정에서 작업자에 의한 함침지 취급공정이 필수적이어서 작업능률을 향상시킬 수 없을 뿐만 아니라, 함침지는 그 규격이 매우 큰 것이므로 힘겹게 되어 작업자들이 작업을 기피하게 되는 문제가 있었다.Generally, instruments and furniture boards require water resistance and high strength. Therefore, a plate made by hot pressing phenol or melamine impregnated paper (hereinafter referred to as "impregnated paper") is used. It was completed by placing a plate on the impregnated paper, and then again impregnated paper on the impregnated paper to move to a hot press to heat processing. Therefore, the impregnated paper handling process by the worker is not necessary to improve the work efficiency in the process of thermo-pressure processing, as well as the impregnated paper is very large, there is a problem that the workers avoid work.
그러므로 본 출원인은 함침지의 제조와 건조 및 합판의 접착공정이 일관공정으로 완료될 수 있도록 한 멜라민 및 페놀 화장 합판 제조방법(2000년 특허출원 제0020410호; 이하 선출원이라 함)을 제안한 바 있으며, 이를 첨부한 도면 도 1로 도시하였다.Therefore, the applicant has proposed a method for manufacturing melamine and phenolic cosmetic plywood (2000 patent application No. 0020410, hereinafter referred to as an earlier application) that allows the manufacturing and drying of impregnated paper and the bonding process of plywood to be completed in a consistent process. 1 is shown in the accompanying drawings.
즉, 이러한 선출원에 의하면 합판의 양면을 50℃ 내지 150℃로 가열한 다음 코팅로울러에 의하여 멜라민 또는 페놀수지가 10g/㎡으로 1차 코팅되도록 하고, 이를 100℃ 내지 150℃로 길이 1m 내지 3m의 건조기에 3m/sec 내지 9m/sec의 속도로 통과시켜 1차 건조시키며, 이후 수지를 10g/㎡으로 2차 코팅시킨 다음 1차 건조와 동일한 방법으로 2차 건조시킨 후, 합판의 양면에 무늬가 인쇄된 종이를 압접시키고, 열압프레스에서 150℃ 내지 200℃의 온도에서 15Kgf/㎠ 내지 25Kgf/㎠의 압력으로 20초 내지 40초간 가열하여 합판을 제조한다.That is, according to this application, both sides of the plywood are heated to 50 ° C. to 150 ° C., and then the melamine or phenol resin is first coated at 10 g / m 2 by a coating roller, and the length is 1 m to 3 m at 100 ° C. to 150 ° C. First drying by passing through the dryer at a speed of 3m / sec to 9m / sec, after the second coating of the resin to 10g / ㎡ and second drying in the same manner as the first drying, the pattern on both sides of the plywood The printed paper is press-bonded and heated to a pressure of 15 Kgf / cm 2 to 25 Kgf / cm 2 at a temperature of 150 ° C. to 200 ° C. for 20 to 40 seconds to prepare plywood.
그러나 이러한 선출원에 의한 화장합판 제조방법은 멜라민수지 또는 페놀수지를 합판의 양면에 도포 건조시킨 다음 무늬가 인쇄된 종이를 압접시키기 때문에, 상기 멜라민수지 또는 페놀수지가 종이에 충분히 침투되지 못한다.However, since the method of manufacturing a cosmetic plywood by such an application applies melamine resin or phenol resin to both sides of the plywood and then presses the printed paper, the melamine resin or phenol resin does not sufficiently penetrate the paper.
따라서 상기 공정에 의해 제조된 화장합판은 압접된 종이가 쉽게 변색되거나 벗겨져 내수성과 강도가 저조하게 되는 문제가 있다.Therefore, the cosmetic plywood manufactured by the above process has a problem in that the press-contacted paper is easily discolored or peeled off, resulting in poor water resistance and strength.
본 발명은 상기와 같은 문제를 해결하기 위하여 발명한 것으로, 본 발명의 목적은 무늬가 인쇄된 종이에 수지가 충분히 침투되어 내수성과 강도가 우수한 양질의 화장합판을 제조할 수 있는 양면접착 화장합판의 제조방법을 제공함에 있다.The present invention has been invented to solve the above problems, the object of the present invention is a double-sided adhesive plywood that can produce a high-quality cosmetic plywood excellent in water resistance and strength is sufficiently penetrated into the printed paper pattern To provide a manufacturing method.
도 1은 종래 화장합판의 제조방법을 보인 흐름도.1 is a flow chart showing a conventional method for manufacturing a plywood.
도 2는 본 발명에 의한 양면접착 화장합판의 제조방법을 보인 흐름도.Figure 2 is a flow chart showing a manufacturing method of double-sided adhesive cosmetic plywood according to the present invention.
이러한 본 발명은 합판의 양면을 50℃ 내지 150℃로 가열하는 제1공정과, 상기 제1공정에 의하여 가열된 합판의 양면에 멜라민수지 또는 페놀수지를 5g/㎡ 내지 15g/㎡으로 도포하는 제2공정과, 제2공정에 의하여 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도에서 건조시키는 제3공정과, 제3공정에 의하여 건조된 합판에 멜라민수지 또는 페놀수지를 5g/㎡ 내지 10g/㎡으로 도포하는 제4공정과, 제4공정에 의하여 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도에서 건조시키는 제5공정과, 제5공정에 의하여 건조된 합판의 양면에 무늬가 인쇄된 종이를 압접시키는 제6공정과, 제6공정에 의하여 종이가 압접된 합판에 멜라민수지 또는 페놀수지를 5g/㎡ 내지 15g/㎡으로 도포하는 제7공정과, 제7공정에 의하여 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도에서 건조시키는 제8공정과, 제8공정에 의하여 건조된 합판에 멜라민수지 또는 페놀수지를 5g/㎡ 내지 10g/㎡으로 도포하는 제9공정과, 제9공정에 의하여 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도에서 건조시키는 제10공정과, 제10공정에 의해 건조된 합판을 열압프레스로 이송하여 150℃ 내지 200℃의 온도에서 15Kgf/㎠ 내지 25Kgf/㎠의 압력으로 20초 내지 40초간 가열하는 제11공정으로 구성됨을 특징으로 한다.The present invention is the first step of heating both sides of the plywood to 50 ℃ to 150 ℃, and the first to apply the melamine resin or phenol resin 5g / ㎡ to 15g / ㎡ on both sides of the heated plywood by the first step The third step of drying the plywood coated with the melamine resin or the phenol resin by the second step at a temperature of 100 ° C. to 170 ° C., and 5 g of the melamine or phenol resin to the plywood dried by the third step. The fourth step of coating at / m 2 to 10g / m 2, the fifth step of drying the plywood coated with the melamine resin or the phenol resin by the fourth step at a temperature of 100 ° C. to 170 ° C., and the drying by the fifth step A sixth step of pressing the paper on which the pattern is printed on both sides of the plywood, and a seventh step of applying the melamine resin or the phenol resin at 5 g / m 2 to 15 g / m 2 on the plywood to which the paper is pressed by the sixth step; Melamine resin by the 7th process An eighth step of drying the plywood coated with phenolic resin at a temperature of 100 ° C. to 170 ° C., and a ninth step of applying melamine resin or phenol resin at 5 g / m 2 to 10 g / m 2 on the dried plywood by the eighth step; And a tenth step of drying the plywood coated with the melamine resin or the phenol resin at a temperature of 100 ° C. to 170 ° C. by a ninth step, and transferring the plywood dried by the tenth step to a thermopress press to be 150 ° C. to 200 ° C. Characterized in that it comprises an eleventh step of heating for 20 seconds to 40 seconds at a pressure of 15Kgf / ㎠ to 25Kgf / ㎠ at a temperature of ℃.
이로써 본 발명은 무늬가 인쇄된 종이에 수지가 충분히 침투 건조되어 내수성과 강도가 우수한 양질의 판재를 제조할 수 있다.As a result, the present invention can produce a high-quality sheet having excellent water resistance and strength by sufficiently penetrating and drying the resin on the printed paper.
상기와 같은 본 발명의 구성 및 작용을 첨부한 도면에 의거 상세히 설명하면 다음과 같다.Referring to the configuration and operation of the present invention as described above in detail as follows.
도 2는 본 발명에 의한 양면접착 화장합판의 제조방법을 보인 흐름도이다.Figure 2 is a flow chart showing a manufacturing method of double-sided adhesive plywood according to the present invention.
본 발명은 합판의 양면을 50℃ 내지 150℃의 예열로울러에 통과시켜 가열하는 제1공정(10)을 실시하고, 제1공정(10)에 의해 가열된 합판의 양면에 멜라민수지 또는 페놀수지가 5g/㎡ 내지 15g/㎡으로 1차 도포되도록 상기 합판을 제1코팅로울러에 통과시키는 제2공정(11)을 실시한 다음, 제2공정(11)에 의하여 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도를 유지하는 제1건조기에 통과시켜 1차 건조하는 제3공정(12)을 실시한다.According to the present invention, a first step 10 of heating both surfaces of a plywood through a preheating roller at 50 ° C. to 150 ° C. is carried out, and a melamine resin or a phenol resin is formed on both sides of the plywood heated by the first step 10. After the second step (11) of passing the plywood through the first coating roller so as to apply the primary coating at 5g / ㎡ to 15g / ㎡, and then the plywood coated with melamine resin or phenol resin by the second step (11) The 3rd process 12 which carries out primary drying by passing through the 1st dryer which maintains the temperature of 100 degreeC-170 degreeC is performed.
아울러 제3공정(13)에 의하여 건조된 합판을 제2코팅로울러에 통과시켜 멜라민수지 또는 페놀수지를 5g/㎡ 내지 10g/㎡으로 2차 도포하는 제4공정(13)을 실시하고, 제4공정(13)에 의하여 2차로 멜라민수지 또는 페놀수지가 도포된 합판을 100℃ 내지 170℃의 온도를 유지하는 제2건조기에서 2차 건조시키는 제5공정(14)을 실시하며, 제5공정(14)에 의하여 건조된 합판의 양면에 무늬가 인쇄된 종이를 압접시키는 제6공정(15)을 실시한다.In addition, a fourth step 13 of secondly applying the melamine resin or phenol resin at 5 g / m 2 to 10 g / m 2 by passing the plywood dried by the third step 13 through the second coating roller, By the step (13), a second step (14) of secondary drying of the plywood coated with melamine resin or phenol resin in a second dryer maintaining a temperature of 100 ℃ to 170 ℃ is carried out, The sixth step 15 of pressing the paper on which the pattern is printed on both sides of the dried plywood by 14) is performed.
또한, 제6공정(15)에 의해 종이가 압접된 합판의 양면에 멜라민수지 또는 페놀수지가 5g/㎡ 내지 15g/㎡로 3차 도포되도록 합판을 제3코팅로울러에 통과시키는 제7공정(16)을 실시하고, 이러한 제7공정(16)을 거친 합판을 100℃ 내지 170℃를 유지하는 제3건조기에 통과시켜 3차 건조하는 제8공정(17)을 실시하며, 제8공정(17)에 의해 3차 건조된 합판을 제4코팅로울러에 통과시켜 멜라민수지 또는 페놀수지를 4차 도포하는 제9공정(18)을 실시한 후, 제4건조기에서 4차 건조시키는 제10공정(19)을실시한다.In addition, a seventh step (16) of passing the plywood through the third coating roller so that the melamine resin or phenol resin is applied on the both sides of the plywood in which the paper is press-bonded by the sixth step (15) at 5 g / m 2 to 15 g / m 2. The eighth process (17) of carrying out the 3rd drying by passing the plywood which passed this seventh process (16) through the 3rd dryer holding 100 degreeC-170 degreeC, and the 8th process (17) After the ninth step (18) of applying the melamine resin or the phenol resin to the fourth coating roller through the fourth coating roller to the fourth coating roller, the fourth step (19) Conduct.
상기 멜라민수지 또는 페놀수지를 재차 도포하는 제4공정(13)과 제9공정(18)은 멜라민수지 또는 페놀수지의 도포량을 균일하게 하기 위한 것으로, 도포되는 멜라민수지 또는 페놀수지가 5g/㎡ 내지 10g/㎡으로 유지되도록 하는 것이 바람직하고, 합판을 건조시키는 제3공정(12), 제5공정(14), 제8공정(17), 제10공정(19)에서 건조기의 건조길이와 통과속도는 생산량에 따라 알맞게 조정한다.The fourth step (13) and the ninth step (18) for applying the melamine resin or phenol resin again to uniformly apply the melamine resin or phenol resin, the melamine resin or phenol resin to be applied is 5g / ㎡ to It is preferable to maintain at 10 g / ㎡, the drying length and the passing speed of the dryer in the third step (12), the fifth step (14), the eighth step (17), the tenth step (19) of drying the plywood Will be adjusted accordingly.
아울러 상기 합판을 프레스로 이송시켜 열압 가공하는 제11공정(20)을 실시하는데, 이때 프레스의 가열온도는 150℃ 내지 200℃로 하고 압력은 15Kgf/㎠ 내지 25Kgf/㎠이 되도록 하며 시간은 20초 내지 40초로 하는 것이 가장 바람직하다.In addition, the eleventh step (20) of transferring the plywood to the press for hot pressure processing is performed, wherein the heating temperature of the press is set to 150 ° C to 200 ° C and the pressure is 15Kgf / cm 2 to 25Kgf / cm 2 and the time is 20 seconds. Most preferably, it is set to 40 seconds.
이러한 공정을 거쳐 제조된 양면접착 화장합판은 먼저 무늬가 인쇄된 종이가 압접되고, 이후 멜라민수지 또는 페놀수지를 도포 건조하기 때문에, 충분한 양의 멜라민수지 또는 페놀수지가 종이에 고르게 침투하여 합판에 압접된 종이가 변색되거나 벗겨지지 않는다.Since the double-sided adhesive plywood manufactured through this process is first press-printed paper is pressed, and then the melamine resin or phenol resin is applied and dried, a sufficient amount of melamine resin or phenol resin penetrates the paper evenly and press-bonded to the plywood. Paper is not discolored or peeled off.
상기한 바와 같이 본 발명은 하나의 설비에 의하여 화장합판을 제조할 수 있으며, 충분한 양의 수지가 종이에 고르게 침투되므로 내수성과 강도가 더욱 향상된 양질의 화장합판을 제조할 수 있게 되는 유용한 효과가 있다.As described above, the present invention can manufacture the cosmetic plywood by one facility, and since a sufficient amount of resin is penetrated evenly into the paper, there is a useful effect of manufacturing a cosmetic plywood with improved water resistance and strength. .
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Cited By (3)
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KR20160070970A (en) * | 2014-12-11 | 2016-06-21 | 주식회사 한샘 | Manufacturing method of wood panel improved were-resistance |
KR102017427B1 (en) * | 2018-09-06 | 2019-09-02 | 대 훈 이 | Manufacturing Apparatus of Double Side Decoration Plywood and Method Thereof |
KR102589495B1 (en) * | 2023-03-07 | 2023-10-13 | 이영석 | Tego plywood and manufacturing method thereof |
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US5229217A (en) * | 1988-12-05 | 1993-07-20 | Resopal Gmbh | Decorative high-pressure laminate and a process for producing a surface layer thereon |
KR19980020266A (en) * | 1996-09-06 | 1998-06-25 | 성재갑 | Melamine sheet laminated plywood floorboard material for ondol |
KR19990065077A (en) * | 1998-01-07 | 1999-08-05 | 성재갑 | Vinyl chloride resin sheet laminated melamine resin fashion wall paneling |
KR20010014567A (en) * | 1999-03-12 | 2001-02-26 | 톰슨 파트라시아 에이. | System and method for two sided sheet treating |
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2001
- 2001-07-19 KR KR1020010043304A patent/KR20030008265A/en not_active Application Discontinuation
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Publication number | Priority date | Publication date | Assignee | Title |
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US4169005A (en) * | 1977-09-01 | 1979-09-25 | Champion International Corporation | Method for surfacing a wood panel with a plastic film |
JPS5695632A (en) * | 1979-12-29 | 1981-08-03 | Matsushita Electric Works Ltd | Manufacture of thermosetting resin laminated board |
US5229217A (en) * | 1988-12-05 | 1993-07-20 | Resopal Gmbh | Decorative high-pressure laminate and a process for producing a surface layer thereon |
KR19980020266A (en) * | 1996-09-06 | 1998-06-25 | 성재갑 | Melamine sheet laminated plywood floorboard material for ondol |
KR19990065077A (en) * | 1998-01-07 | 1999-08-05 | 성재갑 | Vinyl chloride resin sheet laminated melamine resin fashion wall paneling |
KR20010014567A (en) * | 1999-03-12 | 2001-02-26 | 톰슨 파트라시아 에이. | System and method for two sided sheet treating |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160070970A (en) * | 2014-12-11 | 2016-06-21 | 주식회사 한샘 | Manufacturing method of wood panel improved were-resistance |
KR102017427B1 (en) * | 2018-09-06 | 2019-09-02 | 대 훈 이 | Manufacturing Apparatus of Double Side Decoration Plywood and Method Thereof |
KR102589495B1 (en) * | 2023-03-07 | 2023-10-13 | 이영석 | Tego plywood and manufacturing method thereof |
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