KR20030000221A - Manufacturing method of soft jerked meat with high water-content, and curing solution therefor - Google Patents
Manufacturing method of soft jerked meat with high water-content, and curing solution therefor Download PDFInfo
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- KR20030000221A KR20030000221A KR1020010035896A KR20010035896A KR20030000221A KR 20030000221 A KR20030000221 A KR 20030000221A KR 1020010035896 A KR1020010035896 A KR 1020010035896A KR 20010035896 A KR20010035896 A KR 20010035896A KR 20030000221 A KR20030000221 A KR 20030000221A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 19
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- 235000012907 honey Nutrition 0.000 claims abstract description 11
- 150000003839 salts Chemical class 0.000 claims abstract description 11
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000032683 aging Effects 0.000 claims abstract description 7
- 235000019832 sodium triphosphate Nutrition 0.000 claims abstract description 7
- 239000006188 syrup Substances 0.000 claims abstract description 7
- 235000020357 syrup Nutrition 0.000 claims abstract description 7
- 229940029982 garlic powder Drugs 0.000 claims abstract description 6
- 235000002566 Capsicum Nutrition 0.000 claims abstract description 5
- 239000006002 Pepper Substances 0.000 claims abstract description 5
- 235000016761 Piper aduncum Nutrition 0.000 claims abstract description 5
- 235000017804 Piper guineense Nutrition 0.000 claims abstract description 5
- 235000008184 Piper nigrum Nutrition 0.000 claims abstract description 5
- 235000010344 sodium nitrate Nutrition 0.000 claims abstract description 5
- 239000004317 sodium nitrate Substances 0.000 claims abstract description 5
- 235000013555 soy sauce Nutrition 0.000 claims abstract description 5
- 238000010257 thawing Methods 0.000 claims abstract description 5
- 238000009461 vacuum packaging Methods 0.000 claims abstract description 4
- 235000013599 spices Nutrition 0.000 claims abstract description 3
- 244000203593 Piper nigrum Species 0.000 claims abstract 2
- 235000015278 beef Nutrition 0.000 claims description 26
- 239000012266 salt solution Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 241000512259 Ascophyllum nodosum Species 0.000 claims description 4
- 229920002472 Starch Polymers 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000004043 dyeing Methods 0.000 claims description 4
- 239000008107 starch Substances 0.000 claims description 4
- 235000019698 starch Nutrition 0.000 claims description 4
- 241000251468 Actinopterygii Species 0.000 claims description 3
- 244000144972 livestock Species 0.000 claims description 3
- 238000005057 refrigeration Methods 0.000 claims description 3
- 235000015177 dried meat Nutrition 0.000 claims 1
- 239000000796 flavoring agent Substances 0.000 abstract description 13
- 235000019634 flavors Nutrition 0.000 abstract description 12
- 235000019640 taste Nutrition 0.000 abstract description 12
- 238000009938 salting Methods 0.000 abstract description 5
- 235000015097 nutrients Nutrition 0.000 abstract description 2
- 238000001802 infusion Methods 0.000 abstract 1
- 235000020374 simple syrup Nutrition 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 15
- 235000013305 food Nutrition 0.000 description 11
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 229930006000 Sucrose Natural products 0.000 description 8
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 8
- 239000005720 sucrose Substances 0.000 description 8
- 235000013622 meat product Nutrition 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 235000016709 nutrition Nutrition 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 206010016807 Fluid retention Diseases 0.000 description 3
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- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 3
- 239000004909 Moisturizer Substances 0.000 description 3
- 241000722363 Piper Species 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 230000001333 moisturizer Effects 0.000 description 3
- 230000003020 moisturizing effect Effects 0.000 description 3
- 230000035764 nutrition Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
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- 239000011780 sodium chloride Substances 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000000600 sorbitol Substances 0.000 description 2
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- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 235000019631 acid taste sensations Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
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- 238000000227 grinding Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 239000003906 humectant Substances 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/70—Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/20—Synthetic spices, flavouring agents or condiments
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
Description
본 발명은 수분함유도가 높은 연질육포의 제조방법 및 염지용액에 관한 것으로서, 보다 상세하게는 냉동육을 해동하여 슬라이스(Slice)로 절단하여 염지처리를 한 다음, 숙성시켜 건조, 냉각하여 진공포장하는 수분함유도가 높은 연질육포의 제조방법 및 상기 염지처리를 위한 염지용액에 관한 것이다.The present invention relates to a method for producing a soft beef jerky with high moisture content and a salt solution, and more particularly, thawing frozen meat, cutting it into slices, treating it with salt, and then aging, drying, cooling, and vacuum packing. It relates to a method for producing a soft beef jerky having a high water content and a salt solution for the dyeing treatment.
일반적으로 육포는 축산육 및 수산육을 얇게 절단한 다음 양념이나 식품첨가물을 첨가하여 건조하는 것으로 제조되는데, 이러한 육포는 풍부한 영양함량에 비해 질량이 적음과 동시에 육질의 저장이 상온에서도 가능한 식품이다.In general, beef jerky is prepared by cutting livestock and fish meat thinly and then adding seasoning or food additives. Such beef jerky is a food that can be stored at room temperature while having a low mass compared to its rich nutrient content.
이러한 육포는 식품에서 수분을 제거함으로써 식품의 부패를 방지하여 저장성을 높이고, 운반이나 보관을 용이하게 하며, 육질의 식품에 새로운 풍미나 질감(Texture) 효과를 부여하는 효과를 얻을 수 있다.Such beef jerky can prevent the decay of the food by removing moisture from the food to increase the shelf life, to facilitate transport or storage, and to obtain a new flavor or texture effect on meat food.
그러나, 종래의 육포 제조방법은 천일건조 방법과 전통적인 방법, 또는 열풍건조와 같은 신속하고, 대량생산이 가능한 건조방법이 개발되어 이용되고 있으나, 이러한 종래 방법으로 제조된 육포의 경우 수분함유도가 10% 이하이므로 육포 자체가 딱딱해져 취식에 곤란함이 있으며, 미각적으로 육질의 맛이 저하됨과 동시에 영양학적 측면에서도 급속건조에 의해서 영양소가 파괴되는 문제점이 있다.However, the conventional beef jerky manufacturing method has been developed and used a fast, mass-produced drying method such as the sun-dried method and the traditional method, or hot air drying, but the moisture content of the beef jerky produced by such a conventional method 10 Since the beef jerky itself is harder than%, it is difficult to eat, and the taste of meat is degraded and the nutrition is destroyed by rapid drying in terms of nutrition.
상기와 같은 문제점을 해결하기 위하여 도출된 본 발명의 목적은 수분함유도가 35∼45%로 유지되어 육질이 연하고 단백질의 함량이 놓은 육포를 제조하기 위하여 냉동육을 해동하여 슬라이스(Slice)로 절단하여 염지처리를 한 다음, 숙성시켜 건조 후 냉각하여 진공포장하는 수분함유도가 높은 연질육포의 제조방법을 제공하는데 있으며,The object of the present invention derived to solve the above problems is to maintain the moisture content of 35 to 45% to cut the meat by thawing frozen meat in order to produce beef jerky tender meat and protein content It is to provide a method of producing a soft jerky high moisture content that is subjected to dyeing treatment, then aged, dried, cooled and vacuum packed.
본 발명의 또 다른 목적은 슬라이스(Slice)로 절단된 냉동육을 염지처리하여 풍미가 좋게 하고 적정한 수분함유도를 유지하기 위한 염지용액을 제공하는데 있다.Still another object of the present invention is to provide a salt solution for dyeing the frozen meat cut into slices to improve flavor and maintain proper water content.
도 1은 본 발명에 따른 수분함유도가 높은 연질육포의 제조방법을 개략적으로 나타내는 공정도이다.1 is a process diagram schematically showing a method for producing a soft beef jerky with high moisture content according to the present invention.
상기와 같은 목적을 달성하기 위하여 본 발명은 축산육 및 수산육과 같은 냉동육을 내부온도가 영하 1∼2℃가 될 때까지 2∼6℃로 유지된 냉장시설에서 해동하여 두께 7∼8㎜의 육질 슬라이스로 절단하고,In order to achieve the above object, the present invention thaws frozen meat, such as livestock and fish meat, in a refrigeration facility maintained at 2 to 6 ° C. until the internal temperature is below 1 to 2 ° C., and has a thickness of 7 to 8 mm. Cut into slices,
상기 절단된 육질 슬라이스를 천연양념으로 제조된 염지용액에 침지하여 마사지하면서 육질 슬라이스를 염지처리하여 4℃에서 24시간 동안 숙성시킨 다음, 숙성된 육질 슬라이스를 상대습도가 55∼60%가 유지되도록 35∼85℃의 온도범위에서 건조하고,The cut meat slices were immersed in a salt solution prepared in natural seasoning and massaged, and then the meat slices were treated with salt and aged at 4 ° C. for 24 hours, and then the matured meat slices were maintained at a relative humidity of 55 to 60%. Dried in a temperature range of ˜85 ° C.,
상기 건조된 육질 슬라이스의 자체 온도가 20℃가 될 때까지 서서히 냉각하여 진공포장함으로써 수분함유도가 높은 연질육포를 제조할 수 있는 방법을 제공한다.It provides a method for producing a soft beef jerky with a high moisture content by gradually cooling and vacuum-packing until the temperature of the dried flesh slice is 20 ℃.
또한, 본 발명은 상기 염지처리된 육질 슬라이스를 건조하는데 있어서, 35∼45℃ → 55∼65℃ → 75∼85℃ → 55∼65℃ → 35∼45℃의 순서에 따라 각각의 온도에서 1시간씩 건조하는 것을 특징으로 하는 수분함유도가 높은 연질육포의 제조방법을 제공한다.In addition, the present invention, in drying the salted meat slice, 1 hour at each temperature in the order of 35 to 45 ℃ → 55 to 65 ℃ → 75 to 85 ℃ → 55 to 65 ℃ → 35 to 45 ℃ Provided is a method for producing a soft beef jerky having a high moisture content, characterized in that the drying step.
한편, 본 발명은 절단된 육질 슬라이스를 침지하여 마사지하면서 육질 슬라이스를 염지처리하는 염지용액이 중량%로서 물엿 또는 벌꿀 25∼29%, 간장 25∼29%, 다시마 다린 물 25∼29%, 설탕 11∼15%, 소금 1.5∼2.3%, 후추 0.4∼0.6%, 마늘분말 0.15∼0.3%, 소듐 트리폴리포스페이트(Sodium Tripolyphosphate) 0.1∼0.15%, 소듐 나이트라이트(Sodium Nitrate) 0.015∼0.02%로 구성되는 것을 특징으로 하는 염지용액을 제공한다.On the other hand, the present invention is a salt solution for treating the meat slices while immersing and massage the cut meat slices as weight% starch syrup or honey 25-29%, soy sauce 25-29%, kelp water 25-29%, sugar 11 -15%, salt 1.5-2.3%, pepper 0.4-0.6%, garlic powder 0.15-0.3%, sodium tripolyphosphate 0.1-0.15%, sodium nitrate 0.015-0.02% It provides a salt solution characterized in that.
이하, 본 발명에 따른 수분함유도가 높은 연질육포의 제조방법 및 염지용액에 대하여 상세하게 설명한다.Hereinafter, a method for producing a soft beef jerky having high moisture content and a salt solution according to the present invention will be described in detail.
일반적으로 연질이라 함은 육질이 부드럽고, 수분을 많이 함유하는 것을 말하는데, 이러한 연질의 육질은 시중에 유통되는 건조육포와는 달이 수분함량을 높임으로써 미각적 딱딱함을 해소하고 육질 자체의 부드러운 맛을 전달하게 된다.In general, soft refers to a tender meat and contains a lot of moisture. The soft meat is used to solve the taste hardness and increase the moisture content of the dried beef jerky in the market. Will be delivered.
이러한 연질의 성질을 가지는 육포는 식육에 물리적인 힘인 절단, 분쇄, 압착, 열처리 등을 가하였을 때 수분을 유지하려는 성질인 식육의 '보수성'을 최대한 살리는 것에 기초하는데, 상기의 보수성을 최대한 살리기 위하여 본 발명은, 도 1에 도시된 공정의 단계에 따라 수분함유도가 높은 연질육포를 제조하였다.Beef jerky with such a soft property is based on maximizing the 'conservability' of meat, which is a property to maintain moisture when physical force, such as cutting, grinding, pressing, and heat treatment, is applied to the meat. The present invention, according to the steps of the process shown in Figure 1 produced a soft beef jerky with high moisture content.
즉, 동결된 식육을 2∼4℃로 유지된 냉장시설에서 육질의 내부온도가 영하 1∼2℃가 될 때까지 해동하는데, 상기 2∼4℃의 온도범위는 식육의 적정 해동온도범위로서 신선한 냉장육을 의미하는 것이다. 즉 상기 온도범위의 냉장육 또는 냉동육의 수분감소를 방지하여 수분함유의 안정화가 이루어진 식육인 것이다.That is, the frozen meat is thawed until the internal temperature of the meat is below 1 to 2 ℃ in the refrigeration facility maintained at 2 to 4 ℃, the temperature range of 2 to 4 ℃ is fresh as the appropriate thawing temperature range of meat It means cold meat. That is to prevent the water loss of the refrigerated meat or frozen meat in the temperature range is that the stabilization of the moisture-containing meat.
상기와 같은 방법으로 해동된 냉장육 또는 냉동육은 씹었을 때 미각을 최대한 살리기 위하여 육질의 결방향으로 두께 7∼8㎜가 되도록 고속절육기(Slicer, WFC 300, Watanabe, Japan)를 이용하여 슬라이스로 절단한다.Chilled or frozen meat thawed in the same way as above is cut into slices using a high speed meat grinder (Slicer, WFC 300, Watanabe, Japan) to have a thickness of 7 to 8 mm in the direction of meat texture to maximize the taste when chewed. do.
즉, 종래의 두께 5㎜ 이하의 건조육포와 달리 두께가 7∼8㎜가 되도록 절단된 육질 슬라이스는 육질자체의 수분함량(보수성)을 안정화하는 효과와 취식시 미각효과를 향상시킬 수 있다.That is, the meat slices cut to have a thickness of 7 to 8 mm, unlike the conventional dry beef jerky having a thickness of 5 mm or less, can stabilize the moisture content (water retention) of the meat body and improve the taste effect when eating.
상기와 같이 절단된 냉장육 또는 냉동육의 슬라이스를 본 발명에 따른 염지용액에 침지하여 24∼28시간 동안 재워 숙성시켜주어야 하는데, 이러한 이유는 염지용액이 육질 자체에 그 맛을 최대한 보존할 수 있는 시간이 24시간 이상이며, 28시간 이상의 숙성은 육질이 심하게 연화되어 육포의 품질저하를 초래하게 되기 때문에 숙성시간은 24∼28시간으로 제한한다.The cut of the cut or frozen meat cut as described above should be immersed in the salt solution according to the present invention for 24 to 28 hours to ripen, which is why the salt solution does not have a long time to preserve its taste in the meat itself. Aging of more than 24 hours, aging of more than 28 hours is the softening of the meat is severely caused to deteriorate the quality of the beef jerky is limited to 24 to 28 hours.
상기와 같은 숙성과정은 육제품의 색을 아름답게 하며, 육제품의 풍미를 증진시키고, 세균의 증식을 억제함과 동시에 원료육의 저장성을 증가시키는 효과가 있는데, 이러한 효과를 최대한 살리기 위해서는 염지시간과 염지용액이 무엇보다 중요하다.The aging process as described above makes the color of the meat product beautiful, enhances the flavor of the meat product, inhibits the growth of bacteria and increases the shelf life of the raw meat. The solution is most important.
상기 숙성과정에 이용되는 본 발명에 따른 염지용액은 표 1에 나타낸 바와 같이, 중량%로서 물엿 또는 벌꿀 8∼12%, 간장 8∼12%, 다시마 다린 물 8∼12%, 설탕 4∼6%, 소금 0.6∼0.8%, 후추 0.1∼0.3%, 마늘분말 0.1∼0.2%, 소듐 트리폴리포스페이트(Sodium Tripolyphosphate) 0.04∼0.05%, 소듐 나이트라이트(Sodium Nitrate) 0.005∼0.007%이고, 나머지는 수분으로 구성된다.As shown in Table 1, the salt solution according to the present invention used in the aging process is starch syrup or honey 8-12%, soy sauce 8-12%, seaweed 8-12%, sugar 4-6% , Salt 0.6 ~ 0.8%, pepper 0.1 ~ 0.3%, garlic powder 0.1 ~ 0.2%, sodium tripolyphosphate 0.04 ~ 0.05%, sodium nitrate 0.005 ~ 0.007%, the rest is composed of water do.
이하, 본 발명에 따른 염지용액의 구성요소에 대하여 상세하게 설명한다.Hereinafter, the components of the salt solution according to the present invention will be described in detail.
본 발명에 따른 염지용액의 주구성요소인 벌꿀은 독특한 풍미(Flavor), 질감(Texture) 및 영양가 등으로 설탕과는 여러 점이 다르며, 평균 72.5%의 당분으로 되어 있다. 과당과 포도당이 주당성분이며, 특히 과당의 함량이 많아 감미가 강하고, 흡습성 및 점성 등과 같은 독특한 물리적 특성을 띠고 있다. 또한 벌꿀에는 각종의 유기산을 함유하여 산미를 가지는 미량성분과 꽃가루 등을 함유하여 벌꿀 특유의 풍미 및 색깔을 가진다. 또한 벌꿀은 자체가 외부에서의 미생물 침입에 대한 방어작용을 하는데, 같은 당농도에서 다른 당보다도 미생물 발육저지력이 강하다는 장점이 있어 벌꿀을 주당성분으로 염지용액의 중량%로서 25∼29% 범위로 첨가하게 되었다.Honey, the main component of the salt solution according to the present invention, differs from sugar due to its unique flavor, texture, and nutritional value, and has an average sugar content of 72.5%. Fructose and glucose are main sugars, and in particular, they contain a high content of fructose, which is strong in sweetness and has unique physical properties such as hygroscopicity and viscosity. In addition, honey contains a variety of organic acids, and has a unique flavor and color of honey by containing a trace component having an acid taste and pollen. In addition, honey itself has a protective effect against the invasion of microorganisms from the outside, and has the advantage that the microbial development inhibition strength is stronger than other sugars at the same sugar concentration, honey as a weekly component in the range of 25 to 29% by weight of salt solution Was added.
상기 물엿 혹은 벌꿀이 29% 이상 다량 첨가될 경우 육질의 근육 파괴가 일어나서 육의 씹는 맛을 손실하기 때문에 29% 이하로 제한하여 첨가한다.If the starch syrup or honey is added in a large amount of more than 29%, the muscles are destroyed in the flesh and the chewing taste of meat is lost, so it is limited to 29% or less.
또한, 염지용액의 주구성요소로서 첨가되는 다시마 다린 물은 육의 비린 냄새와 맛을 없애고, 향미를 증대하는 효과를 가지므로 본 발명에서는 향미의 증대를 위하여 다시마 다린 물을 첨가고 있으며, 첨가량은 염지용액의 중량%로서 25∼29% 범위로 첨가한다.In addition, the kelp water is added as a main component of the salt solution to remove the fishy smell and taste of the meat, and has the effect of increasing the flavor in the present invention is added to the kelp water to increase the flavor, the amount is added It is added in the range of 25 to 29% by weight of the dye solution.
한편, 염지용액에 첨가되는 간장은 염지용액의 염도를 유지하여 향미와 저장성 향상시키는 기능으로서, 적정 염도가 유지되도록 염지용액의 중량%로서 25∼29% 범위로 첨가되었다.On the other hand, the soy sauce added to the salt solution was added in the range of 25 to 29% by weight of the salt solution as a function of maintaining the salinity of the salt solution to improve the flavor and shelf life.
본 발명에 따른 수분함유도가 높은 연질육포를 제조하기 위한 염지용액에는 보습제(Humectant)로서 설탕(자당; Sucrose)과 식염(Salt; Sodium Chloride)이 첨가되며, 소듐 트리폴리포스페이트(Sodium Tripolyphosphate)와 소듐 나이트라이트(Sodium Nitrate)가 미량 첨가된다.Sugar (Sucrose; Sucrose) and salt (Salt; Sodium Chloride) are added as a humectant to the salt solution for producing a soft beef jerky with high water content according to the present invention, Sodium Tripolyphosphate and Sodium Tripolyphosphate Trace amounts of sodium nitrate are added.
즉, 건조육포와 같은 건조식품의 수분활성도(Water Activity)는 0.2∼0.85 정도이고, 본 발명에 따른 수분함유도가 높은 연질육포와 같은 중간수분식품(Intermediate Moisture Food; IMF)의 수분활성도는 0.65∼0.85 정도이다. 따라서 육포는 그 자체가 갖는 수분함량과 수분활성도에 따라 품질과 저장성에 있어서 많은 차이점이 있다.That is, the water activity of the dried foods such as dried beef jerky (Water Activity) is about 0.2 ~ 0.85, the water activity of the intermediate moisture food (IMF) such as soft jerky high moisture content according to the present invention is 0.65 It is about -0.85. Therefore, jerky has many differences in quality and shelf life according to its own water content and water activity.
이러한 식품의 물리적 측면인 조직감에 미치는 수분활성도의 영향을 보면 중간수분식품의 수분활성도를 조절하기 위한 목적으로 중간수분식품의 제조에서는 제품의 맛에 영향을 주지 않고 위생적으로 안전하며, 결합수량이 많은 보습제가 사용되고 있다. 중간수분식품에 가장 많이 사용되는 보습제 또는 염지제로는식염(Salt; Sodium Chloride), 글리세롤(Glycerol), 프로필렌 글리세롤(Propylene Glycerol), 설탕(자당; Sucrose), 콘시럽(Corn Syrup) 및 소르비톨(Sorbitol), 덱스트로스(Dextrose) 등이 있다. 이러한 보습제는 뛰어난 보습 효과뿐만 아니라 식품의 조직이나 풍미 및 향균작용에도 많이 영향을 미친다. 특히 식염은 수분활성도를 낮추는데 효과적이며, 육류의 보수성을 증가시키고 조직감을 향상시키는 작용을 한다. 또한 글리세롤은 무색, 무취의 투명한 시럽상의 액체로서 설탕의 약 0.5배의 단맛을 가지고 있으며 흡습성이 있어 각종 음식물의 흡습제로고 쓰임과 동시에 착향료 등의 각종 첨가물의 용제로 사용된다.The effect of water activity on the texture of the food, which is the physical aspect of the food, is for the purpose of controlling the water activity of intermediate moisture foods. Moisturizers are used. The most commonly used moisturizers or dyes for intermediate moisture foods are salt (Sodium Chloride), glycerol (Glycerol), propylene glycerol (Propylene Glycerol), sugar (sucrose; Sucrose), corn syrup and sorbitol (Sorbitol). ), Dextrose and the like. These moisturizers not only have an excellent moisturizing effect, but also greatly influence the tissue, flavor and antibacterial action of the food. In particular, salt is effective in lowering water activity, and increases the water retention of meat and improves texture. Glycerol is a colorless, odorless, transparent syrup-like liquid that has a sweetness of about 0.5 times the sugar and is hygroscopic, so it is used as an absorbent for various foods and used as a solvent for various additives such as flavoring agents.
본 발명에서는 상기 보습제중의 당류 중에서 가장 대표적인 염지제인 설탕(자당; Sucrose)을 염지용액의 중량%로서 11∼15% 및 소금을 1.5∼2.3% 범위로 첨가하는데, 이는 맛의 향상뿐만 아니라 염지육제품에서 저장성 향상을 시킬 수 있으며, 육조직 내의 환원 환경의 제공과 가열 후 갈변현상에 의한 육색의 향상을 위하여 첨가하였다.In the present invention, sugar (Sucrose; Sucrose), the most representative salting agent among the saccharides in the moisturizing agent, is added in the range of 11 to 15% and salt in the range of 1.5 to 2.3% by weight of the salt solution, which not only improves taste but also salted meat It is possible to improve the shelf life of the product, and to provide a reducing environment in the meat tissue and to improve meat color by browning after heating.
그러나, 상기와 같은 기능을 하는 보습제인 설탕(자당; Sucrose)의 첨가는 설탕을 기피하는 소비자의 추세에 따라 과당이나 시럽, 나아가서는 벌꿀로 대체하여 육가공제품에 사용하였다.However, the addition of sugar (sucrose; Sucrose), a moisturizing agent that functions as described above, has been used in processed meat products by replacing fructose, syrup and even honey according to the trend of consumers who avoid sugar.
또한, 소듐 트리폴리포스페이트(Sodium Tripolyphosphate)를 첨가하였는데, 육제품에 첨가되는 이러한 종합인산염은 육제품의 조직감을 향상시키고, 지질산화의 속도를 현저히 감소시키는 동시에 pH를 증가시키는 등, 기능적 성질들을 개선하는 효과가 있어 염지용액의 중량%로서 0.1∼0.15% 범위로 첨가하였으며, 육제품의발색을 발색제의 기능을 가지는 소듐 나이트라이트는 중량%로서 0.015∼0.02% 첨가되는데, 기준치 이상 첨가되는 경우 잔류량이 발생하여 제품으로써의 가치를 상실하게 된다.In addition, sodium tripolyphosphate was added, which is added to meat products to improve functional properties, such as improving the texture of the meat product, significantly reducing the rate of lipid oxidation, and increasing pH. It is effective to add 0.1 ~ 0.15% of the dye solution in the range of 0.1% to 0.15%. Sodium nitrite, which has the function of color development of meat products, is added as 0.01% to 0.02% by weight. The value of the product is lost.
또한, 본 발명에 따른 염지용액의 감미와 향미를 위하여 후추, 마늘분말 등과 같은 천연양념을 미량 첨가하게 되는데, 상기 마늘분말의 경우, 정제된 것이므로 0.3 중량% 이상 첨가하면 육질의 향미를 상실하게되어 제한하여 첨가한다.In addition, for the sweetness and flavor of the salt solution according to the present invention will be added a small amount of natural spices such as pepper, garlic powder, etc., in the case of the garlic powder is refined, so if you add more than 0.3% by weight will lose meat flavor Limited addition.
상기와 같은 기능과 구성을 지니는 염지용액에서 충분히 숙성된 슬라이스 염지육을 그물선반에 잘 펴놓은 후 항온항습기를 이용하여 건조과정으로 도입된다.Sliced salted meat sufficiently matured in a salt solution having the same function and composition as described above is introduced into a drying process using a thermo-hygrostat after spreading well on a net shelf.
상기 건조과정은 상대습도를 55∼60%로 유지하면서, 35∼45℃ → 55∼65℃ → 75∼85℃ → 55∼65℃ → 35∼45℃에서 각각 1시간씩 건조시킨 후 15∼20℃로 서서히 냉각하였다.The drying process is 15 to 20 after drying for 1 hour at 35 to 45 ℃ → 55 to 65 ℃ → 75 to 85 ℃ → 55 to 65 ℃ → 35 to 45 ℃ while maintaining the relative humidity at 55 to 60% Cool slowly to < RTI ID = 0.0 >
온도의 변화에 따른 육의 보수성을 유지시키고자 습도를 60% 정도로 유지하였으며, 연질육포에 있어서 수분의 손실이 일어난다면 연질효과가 저하되기 때문이다.The humidity was maintained at about 60% in order to maintain the water retention of the meat according to the change of temperature, and the soft effect is lowered if the loss of moisture occurs in the soft beef jerky.
또한, 건조온도는 초기온도가 너무 낮으면 건조효과를 볼 수 없으며, 무리하게 높으면 육을 건조시키는 것이 아닌 찌는 효과를 볼 수 있으므로 건조과정의 초기온도를 35∼45℃로 유지하여 한시간 정도 건조하면 육의 외부가 충분히 건조된다. 이는 육질 외부는 건조를 하더라도 내부는 일정량의 수분을 유지함으로써 보수력을 안정화하기 위함이다.In addition, if the initial temperature is too low, the drying effect is not seen, and if it is too high, the drying effect is not steamed, but the steaming effect. Therefore, if the initial temperature of the drying process is maintained at 35-45 ° C. and dried for about an hour, The outside of the meat is sufficiently dried. This is to stabilize the water-retaining power by maintaining a certain amount of moisture even when the meat is dried outside.
이러한 개념에서 건조온도의 순서는 35∼45℃ → 55∼65℃ → 75∼85℃ →55∼65℃ → 35∼45℃로 하는데, 80℃ 정도의 고온건조는 육질 내의 세균을 최대한 살균할 수 있는 온도로서 이는 1시간 이상을 유지시켜 주어야한다. 즉, 연질육포는 무엇보다 저장성의 단점을 가지고 있기 때문에 건조시 세균의 살균이 중요하기 때문이다.In this concept, the order of drying temperature is 35 ~ 45 ℃ → 55 ~ 65 ℃ → 75 ~ 85 ℃ → 55 ~ 65 ℃ → 35 ~ 45 ℃, and high temperature drying at 80 ℃ can sterilize bacteria in meat as much as possible. Temperature, which must be maintained for at least 1 hour. That is, because soft beef jerky has a drawback of storage characteristics above all, sterilization of bacteria during drying is important.
이러한 온도의 변화로 40℃ 수준까지 건조한 다음, 냉각을 하게되는데, 너무 급격한 냉각은 육의 수분 손실로 인한 맛을 잃을 수 있으므로 15∼20℃ 정도로 서서히 냉각시켜 육질의 수분손실을 최소화한다.This temperature is changed to a temperature of 40 ℃ after drying, and then cooled, too rapid cooling may lose the taste due to the loss of moisture of the meat, so cool slowly to about 15 to 20 ℃ to minimize the water loss of the meat.
상기와 같이 건조된 연질육포를 폴리에틸렌 백에 넣어 챔버형 포장기(Multivac A300/12, Germany)를 사용하여 진공포장을 실시한 후, 상온이나 냉장실에 보관하게 된다.The dried soft beef jerky is put into a polyethylene bag as described above and vacuum-packed using a chamber-type packaging machine (Multivac A300 / 12, Germany), and then stored in a room temperature or a refrigerator compartment.
본 발명에 따른 수분함유도가 높은 연질육포의 제조방법 및 염지용액에 의하여 제조된 연질육포는 수분함유도가 35∼45%로 유지되어 육질이 부드럽고, 미각적으로 육질의 맛이 향상됨과 동시에 취식이 용이하며, 영양학적 측면에서도 영양소가 파괴되지 않는 효과가 있다.The soft beef jerky prepared by the method for producing the soft beef jerky with high water content and the salt solution according to the present invention has a water content of 35 to 45%, so that the meat is soft, taste is improved and taste of meat is eaten at the same time. This is easy, and in terms of nutrition, nutrients are not destroyed.
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004107882A1 (en) * | 2003-06-11 | 2004-12-16 | Boris Stepanov | Method for producing meat product and a product obtained by this method |
KR100730307B1 (en) * | 2005-04-13 | 2007-06-19 | 미조식품 주식회사 | Seasoning sauce for seasoning slices of marine products and manufacturing method of seasoning slices of marine products using the sauce |
KR100743608B1 (en) * | 2005-06-09 | 2007-07-27 | 씨제이 푸드 시스템 주식회사 | A kitchen bottom surface structure |
KR100749338B1 (en) * | 2006-08-09 | 2007-08-14 | 건국대학교 산학협력단 | Method for manufacturing pork jerky containing humectant |
AU2008284107B2 (en) * | 2007-08-03 | 2013-10-17 | Errcive, Inc. | Porous bodies and methods |
KR101420771B1 (en) * | 2012-07-05 | 2014-07-17 | 주식회사 마니커에프앤지 | Manufacturing method of freezed jerky |
WO2018128525A1 (en) | 2017-01-09 | 2018-07-12 | 씨제이제일제당(주) | Method for producing food material, and food material |
KR20180082349A (en) | 2017-01-09 | 2018-07-18 | 씨제이제일제당 (주) | Methods for producing food material and food material |
CN110150581A (en) * | 2018-01-17 | 2019-08-23 | 浙江金华乌啦乌两头乌产业发展有限公司 | Both ends crow dried pork slice and preparation method thereof |
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KR870009658A (en) * | 1986-04-21 | 1987-11-30 | 김남찬 | Processing method of seasoned beef jerky |
KR950002627A (en) * | 1993-07-01 | 1995-02-16 | 안기영 | Chicken jerky and preparation method thereof |
KR970068895A (en) * | 1996-04-12 | 1997-11-07 | 박태영 | How to process bamboo jelly jerky |
KR19990083999A (en) * | 1999-09-06 | 1999-12-06 | 이준수 | The production method of a slice of half-dried meat |
KR100303718B1 (en) * | 1999-08-12 | 2001-09-13 | 이상윤 | Method of making the instant rehydration dried pork |
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Patent Citations (5)
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KR870009658A (en) * | 1986-04-21 | 1987-11-30 | 김남찬 | Processing method of seasoned beef jerky |
KR950002627A (en) * | 1993-07-01 | 1995-02-16 | 안기영 | Chicken jerky and preparation method thereof |
KR970068895A (en) * | 1996-04-12 | 1997-11-07 | 박태영 | How to process bamboo jelly jerky |
KR100303718B1 (en) * | 1999-08-12 | 2001-09-13 | 이상윤 | Method of making the instant rehydration dried pork |
KR19990083999A (en) * | 1999-09-06 | 1999-12-06 | 이준수 | The production method of a slice of half-dried meat |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004107882A1 (en) * | 2003-06-11 | 2004-12-16 | Boris Stepanov | Method for producing meat product and a product obtained by this method |
KR100730307B1 (en) * | 2005-04-13 | 2007-06-19 | 미조식품 주식회사 | Seasoning sauce for seasoning slices of marine products and manufacturing method of seasoning slices of marine products using the sauce |
KR100743608B1 (en) * | 2005-06-09 | 2007-07-27 | 씨제이 푸드 시스템 주식회사 | A kitchen bottom surface structure |
KR100749338B1 (en) * | 2006-08-09 | 2007-08-14 | 건국대학교 산학협력단 | Method for manufacturing pork jerky containing humectant |
AU2008284107B2 (en) * | 2007-08-03 | 2013-10-17 | Errcive, Inc. | Porous bodies and methods |
KR101420771B1 (en) * | 2012-07-05 | 2014-07-17 | 주식회사 마니커에프앤지 | Manufacturing method of freezed jerky |
WO2018128525A1 (en) | 2017-01-09 | 2018-07-12 | 씨제이제일제당(주) | Method for producing food material, and food material |
KR20180082349A (en) | 2017-01-09 | 2018-07-18 | 씨제이제일제당 (주) | Methods for producing food material and food material |
CN110150581A (en) * | 2018-01-17 | 2019-08-23 | 浙江金华乌啦乌两头乌产业发展有限公司 | Both ends crow dried pork slice and preparation method thereof |
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