KR200185854Y1 - a automatic eject system sock setting machine - Google Patents

Abstract

The present invention relates to an automatic ejector device for the sock setter, and more particularly, the setting work and drying are performed in a steamer to increase the commerciality of the first woven sock, and the sock is automatically released while maintaining the original shape set in the setter. Relates to a sock automatic ejector device.

In the sock setter automatic ejector device (A) of the present invention, which is installed on one side of an elongated rail having a conventional sock setter (S), a dryer (D), and a template 50,

The neck clamp 31 primarily pulls up the neck of the sock at the same time, and secondly the pick-up clamp 10 of the socks 60 fitted in the plurality of (30-40) templates 50. Clamp the upper both sides of the sock (60) to space on the comb (27) of the pick-up ejector unit 10 and then drop the sock to transport the sock to the workbench is done using the conveyor. It is possible to remove the socks automatically by the mechanical operation of the conventional unreasonable method of removing the socks by manual operation, which can reduce the manpower and overall expenses incurred at the time of manual labor and increase the productivity. It is devised that the expected effect is great.

Description

Sock setting machine automatic ejector device {a automatic eject system sock setting machine}

The present invention relates to an automatic ejector device for the sock setter, and more particularly, the setting work and drying are performed in a steamer to increase the commerciality of the first woven sock, and the sock is automatically released while maintaining the original shape set in the setter. Relates to a sock automatic ejector device.

Conventionally, as shown in FIG. 1, the first woven socks are inserted into 30 to 400 thin sock plates on a long-shaped rail, and the socks-embedded plate moves on the rail while setting and drying. ) Socks are molded into socks with excellent product value and excellent elasticity, which are then stopped at the initial starting point and packaged for manual removal of the socks inserted by hand.

At this time, the socks are in a hot state due to the considerable heat generated in the setting machine and the dryer. Therefore, the socks cannot be worked without wearing thick gloves, and in the case of socks with rubber bands, the socks should be removed after the first band is removed. This leads to a decrease in productivity.In addition, it is not only a worker's turnover rate and a raise in wages due to inadequate safety conditions due to careless accidents and a high temperature in the workplace, but also a thick hand. There is a significant problem, such as a decrease in the rate of occurrence of a large defect rate, the solution of this situation is urgent in the industry.

Therefore, the present invention has been devised to solve the above problems, so as to keep the original shape of the set and dried socks as it is, to take off the socks automatically and to carry out a batch of 20 to 30 large quantities of socks at the same time. The aim is to provide a sock automatic ejector device that has maximum production efficiency with a minimum of manpower.

1 is a schematic layout showing a conventional sock setting machine in which the present invention is installed

Figure 2 is a side view showing a preferred embodiment of the present invention

3 is a plan view showing a preferred embodiment of the present invention

Figure 4 is a perspective view of the pick-up ejector portion of a preferred embodiment of the present invention

Figure 5 is a cross-sectional view of the configuration of the pick-up clamp of an embodiment of the present invention

6 is a partially exploded perspective view of the pickup clamp shown in FIG.

7 is a front view of the pick plate that is the pickup clamp shown in FIG.

Figure 8 is a perspective view of the neck ejector portion showing a preferred embodiment of the present invention

FIG. 9 is a front view of the catch plate of the neck clamp shown in FIG. 8; FIG.

□ Explanation of symbols for main parts of drawing □

A: Socks Automatic Ejector Unit S: Setting Machine

D: Dryer 50: Socks

1: pick-up ejector section 2: boom

3: support shaft 4: connecting piece

5,19,40,47,48: Air cylinder 10: Pickup clamp

11, 32: Catch plate 11a: Coupling part

11b, 32b: Grandfather 12: Push rod

12a13a: Guide Rod 13: Pull Rod

14 Clamp Holder 15: Spacing Maintenance Bush

15a: Bolt 16: Ball Bush

17: rack gear 18: spur gear

20: Fixed 21: Slider

22, 34: guide rail 23: scoop

24, 24a, 24c, 24d: Bevel gear 24b, 24e: Connecting rod

25a: Handle 25: Handle

27: Conveyor 30: Neck ejector part

31: neck clamp 33: flow member

35: guide block 36: bottom plate

36a: side portion 37: link arm

38: crank rod 39: shaft

40a: cylinder play shaft 42: connecting piece

43: Fixed plate 44: Guide pin bush

45: guide shaft 46: top plate

60: Socks 70: Frame

The present invention is a sock that can remove the sock (60) inserted in the sock plate 50 automatically while maintaining the shape of the sock without wrinkling the circular heat treated in the setting machine (S) and dryer (D) of the entire process as possible In the automatic ejector device (A),

1 is a schematic layout showing a conventional sock setting device in which the present invention is installed, FIG. 2 is a side view showing a preferred embodiment of the present invention, and FIG. 3 shows a preferred embodiment of the present invention. Figure 4 is a perspective view of the pick-up ejector portion of a preferred embodiment of the present invention, Figure 5 is a cross-sectional view of the configuration of the pick-up clamp of a preferred embodiment of the present invention, Figure 6 is a pickup shown in Figure 5 A partially exploded perspective view of the clamp, Figure 7 is a front view of the pick plate of the pick-up clamp shown in Figure 5, Figure 8 is a perspective view of the neck ejector portion showing a preferred embodiment of the present invention, Figure 9 is a view 8 is a front view of the catch plate of the neck clamp shown in Figure 8, through which the detailed configuration and operation of the present invention will be described.

As described in the accompanying drawings, the present invention will be described in large part as a pickup ejector unit 1 and a neck ejector unit 30 according to its function for convenience.

First, as shown in FIG. 4, the pick-up ejector part 1 has a pick-up clamp 10 having a plurality of catch plates 11 fixed by the inner constituent members to clamp the socks on the upper side, as shown in FIG. 4. 2) is fixed to the lower end of the boom 2, the support shaft (3) is connected to the air cylinder (5) by the connecting piece (4) is configured at the lower end between the boom (2), the boom (2) , The support shaft 3, the connecting piece 4 is completely fixed by interference fit and key, bolt tightening, etc. so as not to be rotated at random. However, between the cylinder 5 and the connecting piece 4 is connected by a pin so as to be a flow.

As shown in FIGS. 5 and 6, the pickup clamp 10 includes a push rod 12 and a guide rod 12a at a lower portion thereof, and a pull rod 13 and a guide rod 13a at an upper portion thereof. It is provided before, after, the plate plate 11 is inserted into the upper and lower rods 12, 12a, 13, 13a with the components described below.

As illustrated in FIG. 7, the patch plate 11 coupled to each rod 12, 12a, 13, 13a of the pickup clamp 10 includes the push rod 12, the pull rod 13, and the guide rod ( 12a and 13a are respectively provided with two insertion grooves that can be inserted into the coupling portion (11a), each of which is formed with several bolt fixing grooves; A rough part 11b coated with a synthetic resin material formed on both sides of a rough non-slip pattern) is configured, and the rough part 11b can be placed in a straight line when overlapping with each other.

In the above configuration, the catch plate 11 coupled to the pull rod 13 faces downward, and the catch plate 11 coupled to the push rod 12 faces upward and has a predetermined interval between the plates 11. They are sequentially arranged in between to be aligned in a line, and the distance between each rod 12, 12a, 13, 13a is maintained at a constant interval.

The catch plate 11 formed on the lower push rod 12 has a bolt between the end portions of both sides of the clamp holder 14 inserted into the push rod 12 and the space maintaining bush 15 of the guide rod 12a. Tighten as 15a), but each of the three clamp holder (14) and the interval maintaining bush (15) is a pair. In other words, the two coupling portions 11a at the rear end of the bracket plate 11 are fitted to the three clamp holders 14, and then the brackets are extended between the five gap retaining bushes 15 of the guide rods 12a. One side of the plate coupling portion 11a is fitted, and as a result, six patch plate coupling portions 11a are sandwiched between the clamp holder 14 and the guide rod 12a of the push rod 12. And tightened as each bolt 15a. At this time, since the ball bushing 16 is inserted into the guide rod 12a in the space maintaining bush 15 of the guide rod 12a, the flow is freely configured.

The six-packet plate 11 configured as described above may be appropriately provided with a suitable quantity at a predetermined interval, preferably 20-30 each of the upper and lower sides, and can be used by adjusting the appropriate quantity at any time.

In the above configuration, the rack gear 17 is formed to face the one side of the extended rod outer surface of the push rod 12 and the pull rod 13, and the spur gear 18 is engaged between the push rod 12 and the push rod 12. By operating the air cylinder 19 configured at the right end, the driving direction of the push rod 12 and the driving direction of the pull rod 13 are operated in the reverse direction, so The grandfather 11b was allowed to arbitrarily adjust the gap so as to clamp the socks.

In the pick-up ejection unit 1 configured as described above, the connecting piece 4 and the support shaft 3 are driven by the operation of the air cylinder 5 so that the boom 2 is centered on the support shaft 3. To be driven at a certain angle, that is, drawing the arc-shaped curve so that the contact plate 11 of the pick-up ejection portion 10 can reach the template 50 of the neck ejection portion 30, which is according to the length of the socks Since the length of the 50 is variable, the height of the pick-up and ejecting part 10 should be adjustable to match the height of the template, so that both sides of the fixing piece 20 on which the support shaft 3 is fixed are upper and lower. It is fastened to the slider 21 so that the lower height can be adjusted so that the slider 21 can be appropriately adjusted in height by the movement of the scoops 23 on the guide rail 22 of the 'c' type by the up and down movement. It was forever.

As shown in FIGS. 2 and 3, the squeeze 23 has a bevel gear 24 formed at an upper end thereof, a portion of the squeeze 23 penetrates the slider 21, and the bevel gear 24 is formed. 24a and the connecting rod 24b change the direction of rotation, and the bevel gears 24c and 24d and the connecting rod 24e are connected to the handle 25 having the front handle 25a, thereby operating the handle 25. The drive is made by.

By removing the socks 60 inserted into the neck ejector unit 30 template 50 through the configuration and operation of the pick-up ejector unit 1 as described above, the socks are dropped on the conveyor 27 and the socks are conveyed to the conveyor 27. This is because the packing work is performed by the workers who are transported to the work platform in front of the ride.

The neck ejector unit 30 is a lower part of the sock, that is, the neck part so as to perform the ejector while keeping the socks 60 easily and easily in the above-described pickup ejector unit 1 fitted into the template 50. It serves to pull up to a certain portion, which is the operation of the number of the patch plate 32 and the bottom of the plurality of template 50, as shown in FIG. On both sides of the two neck clamps 31 are made by appropriate front, rear and up and down operations of the flow member 33 for fixing the neck clamps 31.

The internal configuration of the neck clamp 31 has the same configuration and function as the pickup clamp 10, and only the grandfather 32b of the catch plate 32 clamping the socks 60 as shown in FIG. Depending on the characteristics, there are some differences in size and shape. That is, the handle of the catch plate 32 is configured to be slightly smaller in size than that of the handle 11b of the pick-up ejector unit 10 of the pick plate 11 by clamping only a part of the neck of the sock and pulling it up by a predetermined height. do.

The flow member 33 is fixed and guided by the guide rail 34 and the guide block 35 on the lower plate 36 side surface 36a of the neck ejection portion 30, and operates before and after the flow member 33. The lower plate 36 is operated by the configuration of the crank rod 38 on the upper and lower ends of the link arm 37 connected to the shaft 39 in the center of both sides of the side portion 36a, the crank rod 38 is the lower plate (36) The connecting piece 42 is operated by an air cylinder 40 constituting one side of the upper surface and a cylinder clearance shaft 40a configured to penetrate the lower plate 36, and fixed to the connecting piece 42. As the shaft 39 performs the forward and reverse rotation, the flow member 33 is guided to the front and rear guide rails 34 to operate.

Up and down movement of the flow member 33 is configured to penetrate through the guide pin bush 44 on the fixed plate 43 fixed to the upper frame 70 of the lower plate 36, the lower plate 36 and the upper plate 46 Four guide shafts (45) coupled to the upper and lower portions by the operation of the air cylinder 47 provided in the center of the bottom surface of the fixing plate 43, wherein the air cylinder 47 is An air cylinder 48 is additionally installed on the upper plate 46 as well as the fixing plate 43 to connect with the play shaft 47a of the air cylinder 47 provided at the lower fixing plate 43. When the need to pull the socks to a higher position according to the size and condition of the socks 60 is added to raise the neck of the socks 60 by the operating play of the air cylinder 47 configured in 43). Secondly by operating the air cylinder 48 of the upper plate 46 Pulled up the neck of the paper pick-up socks from the ejector part 10 is one to be easily ejector socks.

Socks ejector device (A) of the present invention that can be configured as described above is installed on one side of a long socks-shaped rail installed a conventional socks steamer, that is, socks setter (S) and dryer (D) is a sock fitted on the rail A plurality of templates (30 to 40) in a state are passed between the neck clamp 31 of the ejector device A of the present invention via the setting device S and the dryer D. When it reaches within the set section and stops, the connecting cylinder 42 and the transmission shaft 39 of the lower plate 36 driven and connected to the air cylinder 40 configured to operate on the upper part of the lower ejector unit 30 and the lower plate 36. , Through the drive transmission means leading to the link arm 37, the crank rod 38, the flow member 33 is guided by the guide rail 34 to the sock-shaped plate 50 toward the sock plate 31 by the appropriate width As long as the plate 32 (32a) enters a predetermined portion between the lower end of the sock-shaped plate 50) After the same time, the air cylinder 31a of the neck clamp 31 is operated to clamp the front and rear portions of the template 50 into which the sock 60 is inserted, and then the clamping plate 32 clamps a portion of the plate 50. When the air cylinder 47 provided at the bottom of the) is operated, the play shaft 47a of the cylinder 47 pushes the upper plate 46 upward.

At this time, the guide shaft 45 penetrated through the fixing plate 43 and fixed to the upper plate 46 and the lower plate 36 moves upward according to the movement of the upper plate, and thus the lower plate 36 fixed to the guide shaft 45. When the flow member 33 and the neck clamp 31 move upwards to pull up the socks by a certain height, the neck 32b of the clamped bracket plate 32 is moved to the original position by the operation of the air cylinder 31a. A series of processes of the ejector unit 30 ends.

While the neck portion of the sock 60 of the neck ejector unit 30 is pulled up by a certain height, the pickup clamp 10 of the pickup ejector unit 1 draws an arc shape by the operation of the air cylinder 5. The upper both sides of the sock-shaped plate 50 of the neck ejector unit 30 are clamped with the jaws 11b of the catch plate 11 to peel off a plurality of socks 60 at the same time. When the pickup clamp 10 returns to its original position and releases the sock, the sock is conveyed to the work surface on the conveyor 27 to complete a predetermined process.

The sock setter automatic ejector device of the present invention, which is constructed as described above, automatically sets a large number of socks (30 to 40) at the same time by mechanical operation of an irrational work method of removing the socks by hand, and simultaneously forms a circular shape. It can be removed while keeping it intact, and the expected effect is enormous, such as a reduction in manpower and overall expenses incurred in manual work, and a sharp increase in productivity.

Claims (2)

In the sock setter automatic ejector device of the present invention that can be divided into a pickup ejector unit 1 and a neck ejector unit 30, The pick-up ejector unit 1 has a pick-up clamp 10 having a plurality of catch plates 11 is fixed to the boom (2) on both sides to the operation of the air cylinder (5) constituting the lower end of the boom (2) By this, the support shaft 3 is driven, and each boom 2 connected to the support shaft 3 can simultaneously eject the socks inserted in the template of the neck ejector unit 30 while drawing a curved curve. To ensure that; On both sides of the support shaft 3 inside the boom 2, a fixed piece 20 which is fastened to the slider 21 is formed, and the slider 21 is inserted into the 'c' type guide rail 22 to be inside. One side of the squeegee 23 having the bevel gear 24 formed therein is engaged with the squeegee groove in the slider 21, and the bevel gear 24a driven by the bevel gear 24 is connected to the connecting rods 24b and 24e. A pickup ejector unit (1) connected to the bevel gears (24c, 24d) to allow the pick-up clamp (10) to be adjusted up and down by operating the front handle (25); The neck ejector unit 30 is sequentially composed of a neck clamp 31, a flow member 33, a lower plate 36, a fixed plate 43, an upper plate 46 at the lower side, the neck plate 31 is attached Each of the flow members 33 is fixed and guided by the guide rails 34 and the guide blocks 35 of the lower plate 36 side portions 36a, and the shaft 39 is disposed at both centers of the lower plate 36 side surfaces 36a. Link arm 37 having a crank rod 38 at the upper and lower ends connected to and driven) is provided, and the flow member 33 is used for the operation of the air cylinder 37 provided on the upper surface of the lower plate 36. By clamping the neck of the sock (60) by enabling the movement before and after, The guide shaft 45 penetrates through the guide bush 44 of the upper fixing plate and is coupled to the upper plate 46 at one side of the upper surface of the lower plate 36, and the center and the upper plate 46 of the bottom surface of the fixing plate 43. Each of the air cylinders 47 and 48 is connected to the play shaft 47a at the center of the upper surface, so that the flow member can be moved up and down by the operation of the air cylinders 47 and 48 so that the socks are clamped. Socks setter automatic ejector device, characterized in that each configuration of the neck ejector unit 31 to be pulled up from a certain portion. The method of claim 1, The pickup clamp 10 and the neck clamp 31 is provided with a push rod 12 and a guide rod 12a before and after, and the pull rod 13 and the guide rod 13a are provided before and after the upper portion. , Each of the upper and lower rods 12, 12a, 13, and 13a is configured such that the catch plates 11 and 32 face upward and downward, and both end portions of the plurality of clamp holders 14 of the push rod 12, respectively. Tighten the bolts 15a between the space keeping bushes 15 of the guide rods 12a so as to constitute each of them, and a ball bush 16 is provided within the space maintaining bushes 15 of the guide rods 12a. At the same time, the rack gear 17 is formed on one side of an extended rod outer surface of the push rod 12 and the pull rod 13 so as to face the rack gear 17. 17) A sock setter automatic ejector device characterized in that the spur gears (18) are engaged between each other.