CN115489798A - Knitting socks shaping and packaging continuous production equipment and method - Google Patents
Knitting socks shaping and packaging continuous production equipment and method Download PDFInfo
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- CN115489798A CN115489798A CN202210701275.2A CN202210701275A CN115489798A CN 115489798 A CN115489798 A CN 115489798A CN 202210701275 A CN202210701275 A CN 202210701275A CN 115489798 A CN115489798 A CN 115489798A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 53
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 46
- 238000010924 continuous production Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000009940 knitting Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000007664 blowing Methods 0.000 claims abstract description 47
- 238000013461 design Methods 0.000 claims abstract description 19
- 238000012856 packing Methods 0.000 claims abstract description 19
- 238000013519 translation Methods 0.000 claims abstract description 9
- 238000012546 transfer Methods 0.000 claims description 35
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 230000004888 barrier function Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000003825 pressing Methods 0.000 abstract 1
- 238000012163 sequencing technique Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/20—Packaging garments, e.g. socks, stockings, shirts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/28—Feeding, e.g. conveying, single articles by pneumatic conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/001—Arrangements to enable adjustments related to the product to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/04—Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses knitting sock shaping and packaging continuous production equipment which comprises a sock shaping and conveying device, a sock clamping device, a sock transferring device, a sock packaging and conveying device and a safety fence, wherein the sock clamping device further comprises an air blowing mechanism, a safety light curtain and a height photoelectric sensor; the utility model provides a knitting socks design packing continuous production method, high self-adaptation when getting the socks clamp location, the mechanism of blowing alternately blows when pressing from both sides and getting socks, senses the socks and does not drop the time shut down the warning, and the translation makes socks neatly tile when accepting to get socks, neatly sequences when empting socks and going on the conveyer belt. According to the invention, the sock shaping and packaging equipment is connected through the manipulator, so that the automatic production of the knitted socks in a wider range is realized, the production efficiency is greatly improved, the control of the sock sequencing state is realized, the manual operation is saved, the exception handling in the continuous production is fully considered, and the practicability is very strong.
Description
Technical Field
The invention relates to the technical field of stocking production, in particular to stocking shaping and packaging continuous production equipment and a method.
Background
The knitting socks are necessities of daily life, and the using amount is huge, so that the manufacturing of the knitting socks needs mass production to meet the supply requirement. Mass production often requires automated production lines to support.
The knitting socks form a sock after finishing the weaving process from the yarn to the sock on a knitting machine, the sock needs to be sleeved on a shaping sock plate, is baked and shaped at a certain temperature through an oven, and then enters a packaging link. The packaging links comprise the procedures of pairing, waist sealing, packaging bag adding, hook adding and the like. At present, the knitting of the knitting socks has realized the automatic weaving of full-automatic equipment, the shaping of the socks has corresponding automatic equipment, and various automatic equipment also appears in each link of the sock packaging, such as automatic waist sealing equipment, automatic packaging equipment, automatic hooking equipment and the like. However, from the shaping process of the socks to the packaging process of the socks, no technology and equipment capable of continuous production exist at present, and the connection between the processes is still completed by a large amount of manual work.
The industrial production line generally adopts the automatic manipulator to accomplish the transfer of semi-manufactured goods between the equipment, but because socks belong to soft object, specification, shape are various to the quantity is big for every batch, and the degree of difficulty of carrying out accurate transportation is great, is difficult to form continuous production line through automatic manipulator with the jointing of typical exit and equipment for packing.
Disclosure of Invention
The invention provides a continuous production device for shaping and packaging knitted socks, which aims to overcome the problems in the prior art.
The technical scheme of the invention is realized as follows: the utility model provides a knitting socks design packing continuous production equipment, gets device 2, socks transfer device 3, socks packing conveyor 4 including socks design conveyer 1, socks clamp to and safety fence 5, the socks clamp is got device 2 and is installed socks design conveyer 1 top, socks design conveyer 1 is in the parallel movement in device 2 below is got to the socks clamp, socks packing conveyor 4 with socks design conveyer 1 separation is placed, socks transfer device 3 install sock packing conveyor 4 with the centre of socks design conveyer 1, safety fence 5 will device 2, socks transfer device 3 are got to socks design conveyer 1, socks clamp to and socks packing conveyor 5's part surrounds in the rail.
As shown in fig. 3, the sock shaping and conveying device 1 comprises a conveying track 11, a sliding device 12 and a sock plate 13, wherein the sliding device 12 and the sock plate 13 are respectively a set, each set of sock plate is fixedly arranged on the sliding device, the sliding device can slide on the conveying track, and two or more sets of sliding devices and sock plates are provided.
Specifically, the sock plate is in an inverted sock shape and has a height of 20-80cm.
Furthermore, the sock clamping device comprises a support, a top plate, a left side plate, a right side plate, sock taking clamps and a sock taking control mechanism, the number of the sock taking clamps is consistent with that of the sock plates in the sock shaping and conveying device, each sock taking clamp comprises a left clamp and a right clamp, the left clamp and the right clamp are abutted against and separated to perform clamping action, and all the left clamps and the right clamps are fixedly installed on the support in parallel.
Particularly, an upper air blowing mechanism and a side air blowing mechanism are installed on a support of the sock clamping device, the upper air blowing mechanism is fixedly installed above the sock taking clamp, and the side air blowing mechanism is fixedly installed on the side face of the sock taking clamp.
Preferably, the upper air blowing mechanism and the side air blowing mechanism are respectively composed of an air supply pipe and an air conveying device, air outlet holes are uniformly arranged on the air supply pipe at intervals, the number of the air outlet holes is consistent with that of the sock taking clamps, the air outlet holes of the upper air blowing mechanism are aligned to the sock taking clamps from the upper side, the air outlet holes of the side air blowing mechanism are aligned to the sock taking clamps from the side surface, and the air conveying device is arranged at two ends of the air supply pipe.
Particularly, the left side board and the right side board lower part fixed mounting that the device was got to the socks clamp have a pair of safe light curtain, install respectively to the input and the output of safe light curtain left side board and right side board lower part. Preferably, the safety light curtain is a 30-line light curtain.
Specifically, the sock clamping device is further provided with a pair of height photoelectric sensors, and the input end and the output end of each height photoelectric sensor are respectively arranged at the lower parts of the pair of safety light curtains.
Further, socks transfer device includes multiaxis automatic mechanical hand and tray to and transport control mechanism, the tray is installed multiaxis automatic mechanical hand's end, the width of tray is greater than all get the sum that the socks pressed from both sides and be on a parallel with the ground width on the device is got to the socks clamp, three limits on the tray are equipped with the blend stop for the blend stop is not established on one side of socks landing.
Further, socks packing conveyor includes base and conveyer belt, when the conveyer belt starts to keeping away from socks transfer device's direction translation.
Further, security fence is equipped with emergency exit and electric switch, the emergency exit is equipped with the electromagnetic lock, the electric switch with the electromagnetic lock has the electricity to be connected, still with the socks clamp get the socks control mechanism of getting of device the socks transfer device's transportation control mechanism has the electricity to be connected.
The invention provides a continuous production method for shaping and packaging of knitting socks by applying continuous production equipment for shaping and packaging of knitting socks, which comprises the following steps:
s1, after the socks are shaped, the sock shaping and conveying device is positioned below the sock clamping device and controls the sock clamping device to descend to a proper height;
s2, the sock taking clamp is controlled by the sock shaping and conveying device to clamp the socks from a sock plate of the sock shaping and conveying device;
s3, the sock transfer device controls the mechanical arm to move, and the tray is positioned below the sock taking clamp;
s4, taking the sock clamp, loosening socks, blowing air by the air blowing mechanism to help the socks fall on the tray, and controlling the mechanical arm and the tray to receive and take the socks by the sock transferring device;
s5, the sock transfer device controls the mechanical arm to move, and socks are dumped onto a conveying belt of the sock packaging and conveying device;
s6, the conveying belt translates, and the socks are conveyed to packaging equipment to be packaged.
Further, the step S1 specifically includes: when the sock taking clamp descends, a pair of height photoelectric sensors on the sock clamping device sense the height of the sock plate, after the highest point of the sock plate is sensed, the sock taking clamp continuously descends by a sock clamping contact height, and the sock taking clamp stops descending. Therefore, the height of the sock taking clamp is automatically adapted to the height of the sock plate, and the control program for descending the sock taking clamp does not need to be adjusted again when the sock plate is changed into a sock plate with other height specifications. Preferably, the sock contact height is 20mm.
Further, the step S2 specifically includes: before clamping, the left clamp and the right clamp of each sock taking clamp are in a separated state; when the sock is clamped, the left clamp and the right clamp are close to each other, and the sock on the sock plate is clamped; taking the sock clamp to ascend, and pulling out the sock on the sock plate; the sock shaping and conveying device moves to leave the position below the sock clamping device. When the individual socks are too long or the socks are not pulled out due to other reasons, the continuous production equipment for shaping and packaging the knitting socks is not stopped, and after the sock shaping and conveying device leaves the lower part of the sock clamping device, abnormal socks are manually sorted, so that the continuous production can be continuously and automatically carried out, and the efficiency is improved.
Further, the step S3 specifically includes: before the manipulator moves, the tray is controlled to be parallel to the bottom surface and waits in front of the sock clamping device; after the sock taking clamp is lifted to the right position, the manipulator moves to position the tray below the sock taking clamp, and the width of the tray covers all the sock taking clamps.
Further, the step S4 specifically includes the following features:
(1) After the tray is in place, the left clamp and the right clamp of the sock clamp are taken out and separated, socks are loosened, and meanwhile the sock clamping device controls the upper air blowing mechanism and the side air blowing mechanism to alternately blow air for 3 times, so that the socks are helped to fall on the tray.
(2) After the blowing mechanism finishes blowing, the safety light curtain on the sock clamping device senses whether socks completely drop or not, and if the socks are not sensed to drop, the machine is stopped to give an alarm. Particularly, stop the follow-up action of manipulator, security fence's electric switch control electromagnetic lock is opened, and operating personnel opens the emergency exit, takes the socks that do not drop away, closes the emergency exit, resets electric switch, and the manipulator just continues work. The design ensures that the treatment can be carried out under abnormal conditions, so that the continuous production equipment is suitable for various scenes.
(3) When the tray connects and gets socks, not getting the stationary socks that wait in socks clamp below and dropping, but drop at socks, the opportunity of the sole contact tray, press from both sides the direction translation of getting the device curb plate to socks through the manipulator control tray for all socks can whole flush and spread on the tray. Preferably, the translation distance is 30mm.
Further, the step S5 specifically includes: after the mechanical arm controls the tray to receive the dropped socks, the tray is controlled to move horizontally to the other side of the safety fence and above the conveying belt; controlling the tray to descend and incline to one side without the barrier strips; when one side of the tray contacts the surface of the conveying belt, the manipulator controls the tray to pull backwards in the direction away from the conveying belt, so that socks are orderly sorted when sliding onto the conveying belt.
The beneficial effects of the invention are as follows:
(1) The sock shaping equipment and the sock packaging equipment are connected through the manipulator to form continuous production equipment for shaping and packaging the knitted socks, so that the automatic production of the knitted socks in a larger range is realized, manual operation is saved, and the production efficiency is greatly improved;
(2) The sock taking height self-adaption and blowing mechanism is designed to help the sock to fall off, and the like, so that the sock can smoothly run in the transfer process between devices.
(3) Fully considering the abnormal conditions in the continuous production operation: the socks are not clamped successfully without stopping the machine because the subsequent operation is not influenced; the individual socks do not fall off to influence the subsequent clamping and must be processed in time, so that a safety light curtain is arranged for induction control; the safety fence, the safety door and the electromagnetic lock are arranged and matched with manual operation during alarming, so that the production safety is ensured; the continuous production can be ensured by combining manual operation under various abnormal conditions, so that the continuous production equipment and the continuous production method for the shaped packaging of the knitted socks have strong practicability.
(4) When socks fall on the tray and fall from the tray to the conveyer belt, according to the law that socks shape change in the motion, the action of design manipulator for can neatly arrange in proper order when a batch of socks are transferred from the modular system to the packing conveyer belt, reduce follow-up operating personnel's manual operation time by a wide margin, improve whole operating efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is an overall layout view of the stocking-forming packaging continuous-production apparatus of the present invention;
FIG. 2 is a plan view showing the overall layout of the stocking-forming packaging continuous production apparatus of the present invention;
FIG. 3 is a structural view of the sock shaping conveyor;
fig. 4 is a structural view of the sock gripping apparatus;
fig. 5 is a structural view of a part a of the sock gripping apparatus;
fig. 6 is a structural view of a part B of the sock gripping apparatus.
Figure 7 is a schematic view of the continuous production method of the shaped package of the knitted socks of the invention.
Wherein, 1, a sock shaping and conveying device; 2. a sock gripping device; 3. a sock transfer device; 4. a sock packaging conveyer belt; 5. a safety fence; 11. a transfer rail; 12. a sliding device; 13. a sock plate; 21. a support; 22. top panel, 23, left side panel; 24. a right side plate; 25. taking out the sock clamp; 26. a sock taking control mechanism; 27. an upper blowing mechanism; 28. a side blowing mechanism; 271. an air supply pipe; 272. a gas delivery device; 273. an air outlet; 291. a safety light curtain; 292. a height photoelectric sensor; 31. a multi-axis robot; 32. a tray; 33. a transfer control mechanism; 41. a base; 42. a conveyor belt; 51. a safety door; 52. an electrical switch; 53. an electromagnetic lock.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
As shown in fig. 1-2, the continuous production equipment for shaping and packaging knitted socks provided by the present invention comprises a sock shaping conveyor 1, a sock clamping device 2, a sock transfer device 3, a sock packaging conveyor 4, and a safety fence 5, wherein the sock clamping device 2 is installed above the sock shaping conveyor 1, the sock shaping conveyor 1 moves in parallel below the sock clamping device 2, the sock packaging conveyor 4 is placed separately from the sock shaping conveyor 1, the sock transfer device 3 is installed between the sock packaging conveyor 4 and the sock shaping conveyor 1, and the safety fence 5 encloses the sock shaping conveyor 1, the sock clamping device 2, the sock transfer device 3, and a part of the sock packaging conveyor 4 in the fence.
As shown in fig. 3, the sock shaping and conveying device comprises a conveying track 11, a sliding device 12 and socks 13, wherein the sliding device 12 and the socks 13 are respectively provided in a set of 1, the socks 13 of each set are fixedly arranged on the sliding device 12, the sliding device 12 can slide on the conveying track 11, and two or more sets of the sliding device 12 and the socks 13 are provided. In this embodiment, the slide 12 and the plate 13 are 40 sets, and 20 pairs of socks can be processed in each batch. The sock plate 13 is in the shape of inverted socks and 20-80cm in height, and can be used for processing socks with different lengths, and when the specifications of the socks to be processed are different, the sock plates with different specifications need to be replaced.
As shown in fig. 4, the sock gripping device 2 includes a support 21, a top plate 22, a left side plate 23, a right side plate 24, a sock taking clamp 25, and a sock taking control mechanism 26, the number of the sock taking clamps 25 is the same as the number of the sock plates 13 in the sock shaping conveyor 1, each sock taking clamp 25 includes a left clamp and a right clamp, the left clamp and the right clamp are in a long plate shape, and the clamping action is performed by abutting and separating, and all the left clamp and the right clamp are fixedly mounted on the support in parallel. In this embodiment, 40 sock taking clamps 25 are provided, namely 80 left and right clamps. The installation angle of the whole sock clamping device is inclined, so that the outer side edge of the clamp of the sock clamping device 25 is basically parallel to the top side edge of the sock plate 13, and a sock can be conveniently clamped.
An upper air blowing mechanism 27 and a side air blowing mechanism 28 are installed on a support 21 of the sock clamping device 2, the upper air blowing mechanism 27 is fixedly installed above the sock taking clamp 25, and the side air blowing mechanism 28 is fixedly installed on the side face of the sock taking clamp 25.
As shown in fig. 4 to 5, in the present embodiment, the upper air blowing mechanism 27 and the side air blowing mechanism 28 are respectively composed of an air feeding pipe 271 and an air conveying device 272, the air feeding pipe 271 is provided with air outlet holes 273 at regular intervals, the number of the air outlet holes 273 is the same as the number of the sock taking clamps 25, the air outlet holes 273 of the upper air blowing mechanism 27 are aligned with the sock taking clamps 25 from above, the air outlet holes of the side air blowing mechanism 28 are aligned with the sock taking clamps 25 from the side, and the air conveying device 272 is installed at both ends of the air feeding pipe 271.
As shown in fig. 4 and 6, a pair of safety light curtains 291 is fixedly installed on the lower portions of the left side plate 23 and the right side plate 24 of the sock clamping device 2, and an input end and an output end of the safety light curtain 291 are respectively installed on the lower portions of the left side plate 23 and the right side plate 24. In this embodiment, the safety light curtain is a 30-line light curtain. The sock clamping device 2 is further provided with a pair of height photoelectric sensors 292, and the input end and the output end of each height photoelectric sensor are respectively arranged at the lower parts of the pair of safety light curtains 291.
As shown in fig. 1-2, the sock transfer device 3 includes a multi-axis robot 31, a tray 32, and a transfer control mechanism 33, the tray 32 is installed at the end of the multi-axis robot 31, the width of the tray 32 is greater than the sum of the widths of all the sock taking clamps 25 parallel to the ground on the sock clamping device 2, and three edges of the tray 32 are provided with stop bars, and one edge for slipping socks is not provided with stop bars.
As shown in fig. 1-2, the sock packing conveyor 4 includes a base 41 and a conveyor belt 42, and the conveyor belt 42 is configured to translate away from the sock transfer device 3 when activated.
As shown in fig. 1-2 and 4, the safety fence 5 is provided with a safety door 51 and an electrical switch 52, the safety door 51 is provided with an electromagnetic lock 53, the electrical switch 52 is electrically connected with the electromagnetic lock 53, and is also electrically connected with the sock taking control mechanism 26 of the sock clamping device 2 and the transfer control mechanism 33 of the sock transfer device.
As shown in figure 7, the knitting sock shaping and packaging continuous production equipment provided by the invention is applied, and provides a knitting sock shaping and packaging continuous production method, which comprises the following steps:
s1, after the socks finish the shaping process, the sock shaping and conveying device is positioned below the sock clamping device and controls the sock clamping device to descend to a proper height;
s2, the sock taking clamp is controlled by the sock shaping and conveying device to clamp socks from a sock plate of the sock shaping and conveying device;
s3, the sock transfer device controls the manipulator to move, and the tray is positioned below the sock taking clamp;
s4, taking the sock clamps to loosen socks, blowing air by an air blowing mechanism to help the socks fall on the tray, and controlling the mechanical arm and the tray to receive and take the socks by the sock transfer device;
s5, the sock transfer device controls the mechanical arm to move, and socks are dumped onto a conveying belt of the sock packaging and conveying device;
s6, the conveying belt translates, and the socks are conveyed to packaging equipment to be packaged.
Further, the step S1 specifically includes: when the sock taking clamp descends, a pair of height photoelectric sensors on the sock clamping device sense the height of the sock plate, after the highest point of the sock plate is sensed, the sock taking clamp continuously descends by a sock clamping contact height, and the sock taking clamp stops descending. Therefore, the height of the sock taking clamp is automatically adapted to the height of the sock plate, and the control program for descending the sock taking clamp does not need to be adjusted again when the sock plate is changed into a sock plate with other height specifications. In this embodiment, the sock contact height is 20mm.
Further, the step S2 specifically includes: before clamping, the left clamp and the right clamp of each sock taking clamp are in a separated state; when clamping, the left clamp and the right clamp are close to each other to clamp the socks on the sock plate; taking the sock clamp to ascend, and pulling out the sock on the sock plate; the sock shaping and conveying device moves to leave the position below the sock clamping device. When the individual socks are too long or the socks are not pulled out due to other reasons, the continuous production equipment for shaping and packaging the knitting socks is not stopped, and after the sock shaping and conveying device leaves the lower part of the sock clamping device, abnormal socks are manually sorted, so that the continuous production can be continuously and automatically carried out, and the efficiency is improved.
Further, the step S3 specifically includes: before the manipulator moves, the tray is controlled to be parallel to the bottom surface, and the manipulator waits in front of the sock clamping device; after the sock taking clamp is lifted to the right position, the manipulator moves to position the tray below the sock taking clamp, and the width of the tray covers all the sock taking clamps.
Further, the step S4 specifically includes the following features:
(1) After the tray is in place, the left clamp and the right clamp of the sock clamp are taken out and separated, socks are loosened, and meanwhile the sock clamping device controls the upper air blowing mechanism and the side air blowing mechanism to alternately blow air for 3 times, so that the socks are helped to fall on the tray.
(2) After the blowing mechanism finishes blowing, the safety light curtain on the sock clamping device senses whether socks completely drop or not, and if the socks are not sensed to drop, the machine is stopped to give an alarm. Particularly, stop the follow-up action of manipulator, security fence's electric switch control electromagnetic lock is opened, and operating personnel opens the emergency exit, takes the socks that do not drop away, closes the emergency exit, resets electric switch, and the manipulator just continues work. The design ensures that the processing can be carried out under abnormal conditions, so that the continuous production equipment is suitable for various scenes.
(3) When the tray connects and gets socks, not getting the stationary socks that wait in socks clamp below and dropping, but drop at socks, the opportunity of the sole contact tray, press from both sides the direction translation of getting the device curb plate to socks through the manipulator control tray for all socks can whole flush and spread on the tray. In the present embodiment, the translation distance is 30mm. If the tray does not move horizontally, socks freely fall on the tray, and the final placing directions are different, or the socks are bent and stacked, so that the socks are inconvenient to arrange in subsequent processes.
Further, the step S5 specifically includes: after the mechanical arm control tray receives the dropped socks, the control tray is horizontally moved to the other side of the safety fence and above the conveying belt; controlling the tray to descend and incline to one side without the barrier strips; when one side of the tray contacts the surface of the conveying belt, the mechanical hand controls the tray to pull backwards in the direction away from the conveying belt, so that socks are orderly sorted when sliding onto the conveying belt. If the tray is not pulled backwards, the socks freely slide on the conveying belt, and the socks can be bent and stacked, so that the socks are inconvenient to arrange in the subsequent process.
The embodiment of the invention has the following beneficial effects:
(1) The sock shaping equipment and the sock packaging equipment are connected through the manipulator to form continuous production equipment for shaping and packaging the knitted socks, so that the automatic production of the knitted socks in a larger range is realized, manual operation is saved, and the production efficiency is greatly improved;
(2) The sock taking height self-adaption and blowing mechanism is designed to help the sock to fall off, and the like, so that the sock can smoothly run in the transfer process between devices.
(3) Fully considering the abnormal conditions in the continuous production operation: the socks are not clamped successfully without stopping the machine because the subsequent operation is not influenced; the individual socks do not fall off to influence the subsequent clamping and must be processed in time, so that a safety light curtain is arranged for induction control; a safety fence, a safety door and an electromagnetic lock are arranged and matched with manual operation during alarming, so that the production safety is ensured; the continuous production can be ensured under various abnormal conditions by combining manual operation, so that the continuous production equipment and the method for the shaped packaging of the knitted socks have strong practicability.
(4) When socks fall on the tray and fall from the tray to the conveyer belt, according to the law that socks shape change in the motion, the action of design manipulator for can neatly arrange in proper order when a batch of socks are transferred from the modular system to the packing conveyer belt, reduce follow-up operating personnel's manual operation time by a wide margin, improve whole operating efficiency.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention, which is intended to cover any modifications, equivalents, improvements, etc. within the spirit and scope of the present invention.
Claims (10)
1. A knitting socks design packing continuous production facility, including socks design conveyer, socks clamp and get device, socks transfer device, socks packing conveyor, and safety fence, socks press from both sides the device and install in socks design conveyer top, socks design conveyer is in socks clamp and get device below parallel translation, socks packing conveyor and socks design conveyer separate placement, socks transfer device install in socks packing conveyor with socks design conveyer's centre, safety fence will socks design conveyer, socks clamp and get device, socks transfer device, and socks packing conveyor's a part, enclose in the fence;
the sock shaping and conveying device comprises a conveying track, a sliding device and sock plates, wherein 1 of each of the sliding device and the sock plates is a set, each set of the sock plates is fixedly arranged on the sliding device, the sliding device can slide on the conveying track, the number of the sets of the sliding device and the number of the sets of the sock plates are two or more, the sock plates are in a shape that the socks are placed in an inverted mode, and the height of the sock plates is 20-80cm;
the sock clamping device comprises a support, a top plate, a left side plate, a right side plate, sock taking clamps and a sock taking control mechanism, the number of the sock taking clamps is consistent with that of the sock plates in the sock shaping and conveying device, each sock taking clamp comprises a left clamp and a right clamp, the left clamp and the right clamp are abutted and separated to perform clamping actions, and all the left clamps and the right clamps are fixedly mounted on the support in parallel;
the sock transfer device comprises a multi-shaft automatic manipulator, a tray and a transfer control mechanism, wherein the tray is installed at the tail end of the multi-shaft automatic manipulator, the width of the tray is larger than the sum of the widths of all sock taking clamps on the sock clamping device, which are parallel to the ground, the three sides of the tray are provided with barrier strips, and one side for slipping socks is not provided with barrier strips;
socks packing conveyor includes base and conveyer belt, to keeping away from when the conveyer belt starts socks transfer device's direction translation.
2. The hosiery shaping and packaging continuous production equipment according to claim 1, wherein a bracket of the hosiery clamping device is provided with an upper air blowing mechanism and a side air blowing mechanism, the upper air blowing mechanism is fixedly arranged above the hosiery taking clamp, and the side air blowing mechanism is fixedly arranged on the side surface of the hosiery taking clamp; the upper blowing mechanism and the side blowing mechanism are respectively composed of an air supply pipe and an air conveying device, air outlet holes are uniformly arranged on the air supply pipe at intervals, the number of the air outlet holes is consistent with that of the sock taking clamps, the sock taking clamps are aligned from the upper side of the air outlet holes of the upper blowing mechanism, the sock taking clamps are aligned from the side surfaces of the air outlet holes of the side blowing mechanism, and the air conveying device is installed at two ends of the air supply pipe.
3. A hosiery shaping and packaging continuous production device as claimed in claim 1, wherein a pair of safety light curtains are fixedly arranged at the lower parts of the left side plate and the right side plate of the hosiery clamping device, and the input end and the output end of the safety light curtain are respectively arranged at the lower parts of the left side plate and the right side plate.
4. A hosiery forming and packaging continuous-production device according to claim 3, wherein the hosiery grasping device is provided with a pair of height photoelectric sensors, the input end and the output end of which are respectively arranged at the lower parts of the pair of safety light screens.
5. Further, security fence is equipped with emergency exit and electric switch, the emergency exit is equipped with the electromagnetic lock, the electric switch with the electromagnetic lock has the electricity to be connected, still with the socks clamp get the socks control mechanism of getting of device the socks transfer device's transportation control mechanism has the electricity to be connected.
6. A hosiery form-fitting packing continuous production method using the hosiery form-fitting packing continuous production apparatus according to claim 1, comprising the steps of:
s1, after the socks are shaped, the sock shaping and conveying device is positioned below the sock clamping device and controls the sock clamping device to descend to a proper height;
s2, the sock taking clamp is controlled by the sock shaping and conveying device to clamp the socks from a sock plate of the sock shaping and conveying device;
s3, the sock transfer device controls the mechanical arm to move, and the tray is positioned below the sock taking clamp;
s4, taking the sock clamps to loosen socks, blowing air by an air blowing mechanism to help the socks fall on the tray, and controlling the mechanical arm and the tray to receive and take the socks by the sock transfer device;
s5, the sock transfer device controls the manipulator to move, and socks are dumped onto a conveying belt of the sock packaging and conveying device;
s6, translating the conveying belt, and conveying the socks to packaging equipment for packaging;
the step S1 specifically includes: when the sock taking clamp descends, a pair of height photoelectric sensors on the sock taking device senses the height of the sock plate, after the highest point of the sock plate is sensed, the sock taking clamp continuously descends by a sock clamping contact height, and the sock taking clamp stops descending;
the step S2 specifically includes: before clamping, the left clamp and the right clamp of each sock taking clamp are in a separated state; when clamping, the left clamp and the right clamp are close to each other to clamp the socks on the sock plate; taking the sock clamp to ascend, and pulling out the sock on the sock plate; the sock shaping and conveying device moves to leave the position below the sock clamping device; when the condition that the sock plate is not pulled out of a certain sock occurs, the continuous production equipment is not stopped, and after the sock shaping and conveying device leaves the position below the sock clamping device, abnormal socks are manually arranged;
the step S3 specifically includes: before the manipulator moves, the tray is controlled to be parallel to the bottom surface, and the manipulator waits in front of the sock clamping device; after the sock taking clamp is lifted to the right position, the manipulator moves to position the tray below the sock taking clamp, and the width of the tray covers all the sock taking clamps.
7. The hosiery modular packaging continuous production method according to claim 6, wherein the step S4 further comprises the following features: after the tray targets in place, get the left clamp and the right clamp of socks clamp and part, loosen socks, the device is got to socks clamp simultaneously and air blowing mechanism and side air blowing mechanism are blown in turn respectively 3 times on controlling, help socks drop on the tray.
8. The hosiery modular packaging continuous production method according to claim 6, wherein the step S4 further comprises the following features: after the mechanism of blowing accomplished to blow, the safe light curtain response socks whether drop completely on the device is got to the socks clamp, if sense to have socks not drop, then stop the follow-up action of manipulator, security fence's electric switch control electromagnetic lock is opened, and operating personnel opens the emergency exit, takes away the socks that do not drop, closes the emergency exit, resets electric switch, and the manipulator continues work.
9. The hosiery modular packaging continuous production method according to claim 6, wherein the step S4 further comprises the following features: when the tray receives and takes socks, when the socks drop and the bottoms of the socks contact the tray, the direction translation of the side plates of the device is clamped to the socks by controlling the tray through the mechanical hand, so that all the socks are neatly paved on the tray.
10. The hosiery finalizing packaging continuous production method according to claim 6, wherein the step S5 further comprises the following features: after the mechanical arm controls the tray to receive the dropped socks, the tray is controlled to move horizontally to the other side of the safety fence and above the conveying belt; controlling the tray to descend and incline to one side without the barrier strips; when one side of the tray contacts the surface of the conveying belt, the mechanical hand controls the tray to pull backwards in the direction away from the conveying belt, so that socks are orderly sorted when sliding onto the conveying belt.
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| CN202210701275.2A CN115489798B (en) | 2022-06-21 | 2022-06-21 | Knitting sock shaping and packaging continuous production equipment and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210701275.2A CN115489798B (en) | 2022-06-21 | 2022-06-21 | Knitting sock shaping and packaging continuous production equipment and method |
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| CN115489798A true CN115489798A (en) | 2022-12-20 |
| CN115489798B CN115489798B (en) | 2023-12-12 |
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| JPH0657619A (en) * | 1992-08-07 | 1994-03-01 | Ashida Seisakusho:Kk | Method for pulling out and delivering sock |
| JPH0734378A (en) * | 1993-07-20 | 1995-02-03 | Ashida Mfg Co Ltd | Method for relaying socks |
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| US20050173476A1 (en) * | 2002-02-11 | 2005-08-11 | Michel Vouriot | Device enabling a footware item to be removed from a mould |
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| CN107475968A (en) * | 2017-09-28 | 2017-12-15 | 北京快鹿织造有限公司 | A kind of receipts socks stacker mechanism of the special forming machine of socks |
| CN207843541U (en) * | 2018-01-11 | 2018-09-11 | 王贤民 | A kind of Full automatic packaging mechanism for socks production and processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0657619A (en) * | 1992-08-07 | 1994-03-01 | Ashida Seisakusho:Kk | Method for pulling out and delivering sock |
| JPH0734378A (en) * | 1993-07-20 | 1995-02-03 | Ashida Mfg Co Ltd | Method for relaying socks |
| KR200185854Y1 (en) * | 2000-01-12 | 2000-06-15 | 김관무 | a automatic eject system sock setting machine |
| US20050173476A1 (en) * | 2002-02-11 | 2005-08-11 | Michel Vouriot | Device enabling a footware item to be removed from a mould |
| CN106081605A (en) * | 2016-07-19 | 2016-11-09 | 陈晓宇 | Access mechanism in batches |
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| CN115489798B (en) | 2023-12-12 |
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