KR200182707Y1 - Food dregs a heating apparatus's transfer a screw - Google Patents
Food dregs a heating apparatus's transfer a screw Download PDFInfo
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- KR200182707Y1 KR200182707Y1 KR2019990030277U KR19990030277U KR200182707Y1 KR 200182707 Y1 KR200182707 Y1 KR 200182707Y1 KR 2019990030277 U KR2019990030277 U KR 2019990030277U KR 19990030277 U KR19990030277 U KR 19990030277U KR 200182707 Y1 KR200182707 Y1 KR 200182707Y1
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- South Korea
- Prior art keywords
- residue
- screw
- transfer
- conveying
- high pressure
- Prior art date
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 19
- 235000013305 food Nutrition 0.000 title description 2
- 238000002788 crimping Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 8
- 230000001954 sterilising effect Effects 0.000 abstract description 7
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 7
- 244000144972 livestock Species 0.000 abstract description 6
- 239000006227 byproduct Substances 0.000 abstract description 4
- 239000010794 food waste Substances 0.000 abstract description 4
- 235000021067 refined food Nutrition 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 235000021395 porridge Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/02—Apparatus for enzymology or microbiology with agitation means; with heat exchange means
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Biotechnology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Zoology (AREA)
- Organic Chemistry (AREA)
- Biomedical Technology (AREA)
- Microbiology (AREA)
- Sustainable Development (AREA)
- Wood Science & Technology (AREA)
- Biochemistry (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Genetics & Genomics (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Physiology (AREA)
- Animal Husbandry (AREA)
- General Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Fodder In General (AREA)
Abstract
본 고안은 가공식품의 부산물이나 음식물찌꺼기 등을 활용하여 가축의 사료를 제조하기 위한 잔반 가열장치에 관한 것으로, 잔반을 갈아 죽상으로 교반한 상태에서 수개의 이송스크류 컨베이어를 통해 연속적으로 높은 압력과 고열을 가하여 가열살균해 습식발효사료를 제조하는 잔반 가열장치의 이송스크류에 관한 것이다.The present invention relates to a residue heating apparatus for producing livestock feed by using by-products or food waste of processed foods. The present invention relates to a transfer screw of a residual heating apparatus for producing a wet fermented feed by heat sterilization.
이와같은 본 고안은 스팀이나 전기히터가 설치된 이송스크류 컨베이어를 통과시켜 높은 압력과 고열을 가해 투입된 잔반을 가열살균처리 하는 잔반 가열장치를 구성함에 있어서,The present invention, such as to pass through a conveying screw conveyor equipped with steam or electric heater to configure a residue heating device to heat sterilization of the residue put by applying high pressure and high heat,
스크류관내에 장착되 감속모터의 구동으로 회전하는 이송스크류 축과 이송공간을 형성하는 양측 날개사이에 이송스크류의 회전 반대방향으로 곡면진 날개를 갖도록 압착편을 형성해 잔반의 이송공간을 점점 좁혀 이송되는 잔반에 높은 압력과 고열을 가하도록 구성되는 것을 특징으로 하는 것이다.Residue transported by narrowing the conveying space of the residue by forming a pressing piece to have curved blades in the opposite direction of rotation of the conveying screw between the conveying screw shaft rotated by the drive of the reduction motor and the wing forming the conveying space. It is characterized in that it is configured to apply high pressure and high heat.
Description
본 고안은 가공식품의 부산물이나 음식물찌꺼기 등을 활용하여 가축의 사료를 제조하기 위한 잔반 가열장치에 관한 것으로, 잔반을 갈아 죽상으로 교반한 상태에서 수개의 이송스크류 컨베이어를 통해 연속적으로 높은 압력과 고열을 가하여 가열살균해 습식발효사료를 제조하는 잔반 가열장치의 이송스크류에 관한 것이다.The present invention relates to a residue heating apparatus for producing livestock feed by using by-products or food waste of processed foods. The present invention relates to a transfer screw of a residual heating apparatus for producing a wet fermented feed by heat sterilization.
가축사료를 제조하기 위한 옥수수나 콩 등의 원료는 대부분은 수입에 의존하고 있는데 근래 사료원료의 가격이 폭등함에 따라 대단위 축사에서는 채산성이 떨어져 경영상 어려움을 격고 있는 실정이다.Most of the raw materials, such as corn and soybeans, for the manufacture of livestock feed are dependent on imports. As the price of feedstock has soared recently, large-scale livestock farms have low profitability, which is causing management difficulties.
사료가격의 폭등으로 가공식품의 부산물이나 가정 및 식당등에서 발생하는 음식물찌꺼기인 잔반을 수거해 사료로 이용하는 축사가 있으나, 가정과 식당등에서 수거되는 잔반에는 가축이 섭취할 수 없는 이쑤시개나 병마개 및 기타 금속성 물질이 다량으로 포함되 있기 때문에 가축이 폐사할 위험성이 높아 사료로의 이용을 기피하고 있다.Due to the skyrocketing feed prices, there is a barn that collects residues, such as by-products of processed foods or food residues from homes and restaurants, but uses them as feeds. Because of the large amount of these animals, there is a high risk of livestock death.
따라서 하루에도 다량으로 발생하는 잔반은 일부 소각처리되고 대부분은 매립에 의존하여 폐기처리하고 있어 환경오염의 주범으로 야기되고 있는데, 근래에는 이러한 잔반을 수거해 분쇄건조시켜 사료화 하려는 시도가 다양하게 제시되어 잔반의 매립비용을 절감할 뿐만아니라 축사의 사료비 절감을 도모하고 있다.Therefore, a large amount of residues generated in one day are incinerated, and most of them are disposed of in landfills, which are the main causes of environmental pollution. Recently, various attempts have been made to collect these residues, grind them to dry and feed them. In addition to reducing the reclamation cost of remnants, it is also trying to reduce feed costs for livestock houses.
종래 잔반의 사료화를 위해 제안되고 있는 습식발효사료 제조용 잔반 가열장치는 도면에 도시한 도 1 과 도 2 와 같이 수거된 잔반을 분쇄하여 죽상으로 교반한후 스팀이나 전기히터(4)가 설치된 이송스크류 컨베이어(1)를 통과시켜 높은 압력과 고열을 가해 가열살균처리 하여 사료화시키게 된다.The wet heating fermentation for producing the residual heating device is proposed for the feed of the conventional residue, as shown in the drawings 1 and 2 shown in the drawing by grinding the collected residue and stirred with a porridge, the transfer screw is installed steam or electric heater (4) Passed through the conveyor (1) to apply a high pressure and high heat to heat sterilization is to feed the feed.
분쇄장치로 분쇄되어 죽상으로 교반된 잔반은 투입구(8)를 통해 감속모터(7)가 구동시키는 이송스크류(2)로 유입되 높은 압력과 고열을 받으며 이송되는데, 이송스크류(2)가 삽입된 스크류관(3)의 외주연에 스팀장치나 전기히터(4)가 설치되고 이 외측을 단열재(5)와 외관(6)으로 감싸 잔반의 가열효율을 높이게 된다.The residue pulverized by the pulverization apparatus and agitated into a porcelain is introduced into the transfer screw 2 driven by the reduction motor 7 through the inlet 8 and is conveyed under high pressure and high heat, and the transfer screw 2 is inserted therein. Steam device or electric heater (4) is installed on the outer periphery of the screw pipe (3) and the outside is wrapped with the heat insulator (5) and the exterior (6) to increase the heating efficiency of the residue.
이러한 종래 잔반 가열장치는 연속적으로 투입되는 잔반을 가열하기 위하여 스팀이나 전기히터를 이용하는데, 이는 가열장치의 온도와 압력을 충분히 높이기 어려울 뿐만아니라 더욱이 이송스크류의 중심은 스크류관의 내벽에 비해 온도가 낮고 또한 관을 통과하는 잔반이 연속적이어서 배출되는 온도가 90℃이상을 유지하지 못해 살균처리가 미흡한 문제점을 초래하고 있다.The conventional residue heating apparatus uses steam or electric heaters to heat the continuously introduced residue, which is difficult to sufficiently raise the temperature and pressure of the heating apparatus, and moreover, the center of the transfer screw has a higher temperature than the inner wall of the screw tube. Low and the residue passing through the pipe is continuous, the discharged temperature does not maintain more than 90 ℃ causing the problem of insufficient sterilization treatment.
이에 따라 투입되는 잔반을 충분히 익히지 못해 생찌꺼기가 부분적으로 남아 배출되므로 이를 발효시키게 되면 사료의 질이 저하되고 보관성이 떨어져 쉽게 변질되는 문제점이 야기되고 있다.As a result, the remaining residue is not fully cooked, and the raw residue remains partially discharged. Therefore, when the fermentation is carried out, the quality of the feed deteriorates and the storage property is easily degraded.
본 고안은 이송스크류를 통해 이송되는 잔반에 높은 압력과 고열을 가해 잔반을 완전히 익히므로써 발효되는 사료의 질을 높이고 쉽게 변질되는 문제점을 방지하기 위한 것이다.The present invention is to increase the quality of the fermented feed and prevent the problem of being easily deteriorated by applying the high pressure and high heat to the residue conveyed through the transfer screw.
이와같은 본 고안은 스팀이나 전기히터가 설치된 이송스크류 컨베이어를 통과시켜 높은 압력과 고열을 가해 투입된 잔반을 가열살균처리 하는 잔반 가열장치를 구성함에 있어서,The present invention, such as to pass through a conveying screw conveyor equipped with steam or electric heater to configure a residue heating device to heat sterilization of the residue put by applying high pressure and high heat,
스크류관내에 장착되 감속모터의 구동으로 회전하는 이송스크류 축과 이송공간을 형성하는 양측 날개사이에 이송스크류의 회전 반대방향으로 곡면진 날개를 갖도록 압착편을 형성해 잔반의 이송공간을 점점 좁혀 이송되는 잔반에 높은 압력과 고열을 가하도록 구성되는 것을 특징으로 하는 것이다.Residue transported by narrowing the conveying space of the residue by forming a pressing piece to have curved blades in the opposite direction of rotation of the conveying screw between the conveying screw shaft rotated by the drive of the reduction motor and the wing forming the conveying space. It is characterized in that it is configured to apply high pressure and high heat.
도 1 은 종래 습식발효사료의 제조를 위한 잔반 가열장치의 사시도1 is a perspective view of a residual heating apparatus for manufacturing a conventional wet fermented feed
도 2 는 종래 잔반 가열장치의 일부 단면도2 is a partial cross-sectional view of a conventional residual heating device
도 3 은 본 고안인 잔반 가열장치의 이송스크류를 나타낸 사시도Figure 3 is a perspective view showing a transfer screw of the residual heating device of the present invention
도 4 는 본 고안의 설치상태를 나타낸 일부 단면도4 is a partial cross-sectional view showing an installation state of the present invention
도 5 는 본 고안의 설치상태 측단면도Figure 5 is a side cross-sectional view of the installation state of the present invention
[도면의 주요 부분에 대한 부호의 설명][Description of Symbols for Main Parts of Drawing]
1.이송스크류 컨베이어 2.이송스크류 3.스크류관1. Transfer Screw Conveyor 2. Transfer Screw 3. Screw Pipe
4.전기히터 5.단열재 6.외관4.Electric Heater 5.Insulation Material 6.Appearance
7.감속모터 9.날개 10.이송공간7.Reduction motor 9.wing 10.transfer space
11.압착편11.Compression piece
본 고안은 가공식품의 부산물이나 음식물찌꺼기로 이루어진 잔반을 스팀이나 전기히터로 가열장치가 장착된 이송스크류 컨베이어로 통과시켜 높은 압력과 고열로 잔반을 익혀 살균처리하는 것으로, 그 구성은 도면에 도시한 도 3 과 도 5 에서 자세히 알 수 있다.The present invention is to pass the residue consisting of by-products or food waste of processed foods to a conveying screw conveyor equipped with a heating device with steam or electric heater to cook and sterilize the residue with high pressure and high temperature, the configuration of which is shown in the drawings. It can be seen in detail in FIGS. 3 and 5.
잔반을 이송시키기 위한 이송스크류 컨베이어(1)는 종래의 일반적인 이송스크류 컨베이어 구조와 같이 일측으로 기울어져 길쭉한 스크류관(3)내에 이송스크류(2)가 삽입되어 장착되고 그 일측선단에 감속모터(7)가 설치되 이송스크류(2)축이 체인등으로 결속되어 감속모터(7)의 구동으로 이송스크류(2)가 회전되므로써 투입구(8)로 투입되는 잔반을 일측으로 이송시키도록 구성된다.The conveying screw conveyor 1 for conveying the residue is inclined to one side and mounted with the conveying screw 2 inserted into the elongated screw pipe 3 as in the conventional general conveying screw conveyor structure, and the reduction motor 7 is provided at one end thereof. ) Is installed, the shaft of the conveying screw (2) is bound by a chain or the like, and the conveying screw (2) is rotated by the drive of the reduction motor (7) is configured to convey the residue introduced into the inlet (8) to one side.
또한 이송스크류(2)가 장착된 스크류관(3)의 외주연에 스팀이나 전기히터(4)가 장착되 가열장치를 이루는데, 여기서는 전기히터(4)로 실시예를 들기로 하며 전기히터(4)의 외측은 단열재(5)와 외관(6)으로 감싸 내측열이 빠져나가지 않도록 한다.In addition, steam or electric heater 4 is mounted on the outer circumference of the screw tube 3 equipped with the transfer screw 2 to form a heating device. The outside of the) is wrapped with the heat insulating material (5) and the exterior (6) so that the inner heat does not escape.
본 고안은 상기 이송스크류(2)의 축과 이송스크류날개(9)에 적정간격으로 압착편(11)을 부착해 양측 이송스크류날개(9) 사이의 이송공간(10)을 좁혀 이송되는 잔반에 높은 압력과 고열을 가하는 것으로, 감속모터(7)의 구동으로 회전하는 이송스크류(2) 축과 이송공간(10)을 형성하는 양측 날개(9)사이에 이송스크류(2)의 회전 반대방향으로 곡면진 날개를 갖도록 압착편(11)을 형성해 잔반의 이송공간(10)을 점점 좁혀 이송되는 잔반에 높은 압력과 고열을 가하도록 구성되는 것이다.The present invention attaches the pressing pieces 11 at appropriate intervals to the shaft of the transfer screw (2) and the transfer screw blade (9) in the remaining residue to narrow the transfer space (10) between the transfer screw blades (9) on both sides By applying a high pressure and a high heat, in the opposite direction of rotation of the conveying screw 2 between the axis of the conveying screw (2) rotated by the drive of the reduction motor (7) and the two blades (9) forming the conveying space (10) The pressing piece 11 is formed to have a curved wing so that the conveying space 10 of the residue is gradually narrowed so as to apply high pressure and high heat to the residue being conveyed.
곡면진 날개를 갖는 압착편(11)의 일측선단이 이송스크류(2) 축에 부착되어 점점 큰 내경을 갖도록 양측 날개(9)에 부착되므로 이송스크류(2)의 이송공간(10)이 점점 좁아져 이송되는 잔반에 높은 압력이 가해지며 또한 스크류관(3)의 내벽면으로 이송공간(10)이 좁아져 들어 잔반이 밀착되어 스크류관(3)의 외주연에 설치된 전기히터(4)의 고열이 잔반에 고루게 가해져 완전히 익혀서 살균처리하게 되는 것이다.One end of the pressing piece 11 having a curved wing is attached to both sides of the blade 9 so as to have a larger inner diameter by being attached to the shaft of the conveying screw 2 so that the conveying space 10 of the conveying screw 2 becomes narrower. The high pressure is applied to the residue to be conveyed and the transfer space 10 is narrowed to the inner wall of the screw tube 3 so that the residue is in close contact with the high heat of the electric heater 4 installed at the outer periphery of the screw tube 3. It is applied evenly to the residue and is fully cooked for sterilization.
이러한 구성의 본 고안은 도면에 도시되지 않은 분쇄장치로 잔반을 갈아 죽상태로 교반한 후, 투입구(8)를 통해 이송스크류(2)가 장착된 스크류관(3)으로 투입되며 감속모터(7)의 구동으로 이송스크류(2)가 회전해 점차 이송이 이루어진다.The present invention of such a configuration is ground in a grind state not shown in the drawing, after stirring the grind state, through the inlet (8) into the screw tube (3) equipped with the feed screw (2) and the reduction motor (7) The feed screw (2) is rotated by the drive of) is gradually carried out.
이송스크류(2)의 회전으로 점차 이송되는 잔반은 이송스크류축에 일정간격으로 부착된 압착편(11)에 의해 높은 압력을 받으며 또한 스크류관(3)의 외주연에 설치된 전기히터(4)의 고열에 의해 익혀지며 이송이 이루어져 살균처리 되는 것이다.The residue gradually transferred by the rotation of the conveying screw 2 is subjected to high pressure by the pressing pieces 11 attached to the conveying screw shaft at regular intervals, and the electric heater 4 installed at the outer periphery of the screw tube 3. It is cooked by high heat and sterilized by transport.
상기 압착편(11)의 설치간격은 이송스크류(2)의 회전수나 잔반의 처리용량 및 투입물의 종류를 감안하여 압착편(11)의 설치간격을 조절해 부착시키며 이송스크류 컨베이어(1)를 통과한 잔반은 제 2 ,제 3 이송스크류 컨베이어를 거쳐 저장탱크에 투입된다.The installation interval of the pressing piece 11 is adjusted by attaching the installation interval of the pressing piece 11 in consideration of the rotational speed of the conveying screw 2, the processing capacity of the residue and the kind of the input material, and passes through the conveying screw conveyor 1. The remaining half is put into the storage tank via the second and third transfer screw conveyors.
본 고안은 이송스크류축과 이송스크류의 양측 날개에 곡면진 압착편을 부착하여 이송스크류를 통해 이송되는 잔반에 높은 압력과 고열을 가해 잔반을 완전히 익히므로써 발효되는 사료의 질을 높이고 쉽게 변질되는 문제점을 방지하는 효과를 얻을 수 있게 된다.The present invention attaches a curved crimping piece to both sides of the feed screw shaft and the feed screw to apply the high pressure and high heat to the feed conveyed through the feed screw, so that the food is fermented and the quality of the fermented feed is easily changed. The effect of preventing this can be obtained.
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2019990005113 | 1999-03-30 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019990005113 Division | 1999-03-30 | 1999-03-30 |
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| Publication Number | Publication Date |
|---|---|
| KR200182707Y1 true KR200182707Y1 (en) | 2000-05-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR2019990030277U KR200182707Y1 (en) | 1999-03-30 | 1999-12-29 | Food dregs a heating apparatus's transfer a screw |
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| Country | Link |
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| KR (1) | KR200182707Y1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100411688B1 (en) * | 2001-06-14 | 2003-12-18 | 주식회사 드림바이오스 | Method which enhances efficiency of anaerobic digestibility by using continuous pressure heat exchange |
-
1999
- 1999-12-29 KR KR2019990030277U patent/KR200182707Y1/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100411688B1 (en) * | 2001-06-14 | 2003-12-18 | 주식회사 드림바이오스 | Method which enhances efficiency of anaerobic digestibility by using continuous pressure heat exchange |
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