KR20010102894A - Uncooked an oyster jeuy a manufacturing process - Google Patents

Uncooked an oyster jeuy a manufacturing process Download PDF

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KR20010102894A
KR20010102894A KR1020010065201A KR20010065201A KR20010102894A KR 20010102894 A KR20010102894 A KR 20010102894A KR 1020010065201 A KR1020010065201 A KR 1020010065201A KR 20010065201 A KR20010065201 A KR 20010065201A KR 20010102894 A KR20010102894 A KR 20010102894A
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oysters
raw
oyster
produced
raw oysters
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유신규
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유신규
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/70Comminuted, e.g. emulsified, fish products; Processed products therefrom such as pastes, reformed or compressed products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/40Shell-fish
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/11General methods of cooking foods, e.g. by roasting or frying using oil
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Zoology (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Manufacturing & Machinery (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Dispersion Chemistry (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

본 발명은 현재 남해안(통영 ·고성등) 지역에서 생산되는 생굴(냉동굴 포함)을 주원료로 하여 생굴묵(오뎅)을 제조하는 방법이다.The present invention is a method of producing raw oysters (oden) using raw oysters (including frozen oysters) produced in the southern coast (Tongyeong, Goseong, etc.) as the main raw material.

현재 생산, 판매되고 있는 어묵은 주로 생산가공시 발생되는 생선의 부산물(연육)을 이용하기 때문에 비위생적이며 생선의 종류에 따라 그 맛과 질이 달라 어묵의 맛과 질도 다양하여 일정하지 못하였으나 굴은 소비시장의 협소함과 양식업의 수익이 저조하여 양식업자의 사기저하는 물론 소비처의 확장 및 판로 개척이 시급한 문제이다.The fish cakes currently produced and sold are unsanitary because they mainly use by-products (flesh) of fish produced during production and processing. As a result, the narrowness of the consumer market and the low profits of the aquaculture industry make it necessary to reduce the morale of aquaculture farmers, as well as to expand the consumer market and open markets.

본 발명은 이상에서 지적한 굴 양식업과 양식업자가 안고 있는 많은 문제점을 해결함과 동시에 영양가가 높고 대량생산이 가능한 생굴을 주원료로 하여 생굴묵(오뎅)을 제조 할 수 있게 한 것으로 이는 선별과 세정 및 냉동된 생굴 10∼15% 중량에 연육(생육) 30∼40%와 밀가루(전분 또는 소맥분)20∼30%중량을 잘 혼합한 것에 중합인산염 0.2∼0.3%, 조미료(핵산2.5) 0.5∼0.6%, 킨슈가(당분) 0.06∼0.08%, 치실로즈(색상) 0.2∼0.3%와 수분 20∼30%, 단맥(계란흰자) 10∼15%, 크루가루스 MG 0.01%와 야채(당근, 파, 양파 등) 2∼3%를 충분히 혼합한 후 이송장치를 통해 성형기로 이송시키며 이때 평어묵과 봉어묵 형태의 금형을 갖춘 성형기에 의하여 성형시킨 후 식용유를 넣어 가열시킨 1차 튀김장치 (약 150℃∼200℃)에서 튀긴 후 2차 튀김장치에서 약 2∼3분간 다시 가열한 후 제품에 함유된 식용유를 탈유장치에서 탈유시킨 후 15℃ 이하의 냉각장치 시설에서 냉각후 포장하여 검사후 살균처리 과정을 거쳐 저장 후 상품화하여 시장에 유통 시킴으로써 영양가 높은 생굴(냉동굴 포함)을 주원료로 하여 생굴묵(오뎅)을 제조함으로써 국민 건강과 양식어민의 판로개척에 일조 할 수 있고 굴의 소비를 늘리므로 소득 증대에 기여 코져함.The present invention solves many problems of the oyster aquaculture industry and aquaculture farmers pointed out above, and at the same time, raw oysters having high nutritional value and mass production can be produced as raw ingredients. 10 to 15% of frozen raw oysters, 30 to 40% of meat (growth) and 20 to 30% of flour (starch or wheat flour), 0.2 to 0.3% of polyphosphate, seasoning (nucleic acid 2.5) 0.5 to 0.6% , Kinshuga (sugar) 0.06-0.08%, Chisilose (color) 0.2-0.3%, water 20-30%, short vein (egg white) 10-15%, Krugus MG 0.01% and vegetables (carrot, green onion, Onion, etc.) 2 to 3% is sufficiently mixed and transferred to a molding machine through a conveying device. At this time, a primary frying apparatus (about 150 ° C) heated by cooking oil after molding by a molding machine having a mold of flatfish and seaweed jelly. ~ 200 ℃) and then heated again in a secondary frying apparatus for about 2-3 minutes After de-oiling the cooking oil contained in the deoiler, it is cooled and packaged in a chiller facility below 15 ℃, inspected, sterilized, stored, commercialized, and distributed to the market. The production of raw oysters (oden) contributes to the development of public health and fishermen's markets, and contributes to income growth by increasing oyster consumption.

Description

생굴(냉동굴 포함)을 주원료로 한 생굴묵(오뎅)의 제조방법{UNCOOKED AN OYSTER JEUY A MANUFACTURING PROCESS}Production method of raw oyster (oden) using raw oysters (including frozen oysters) {UNCOOKED AN OYSTER JEUY A MANUFACTURING PROCESS}

본 발명은 양식으로 대량생산이 가능한 남해안 지역의 생굴 및 냉동된 굴을 주원료로 하여 생굴묵(오뎅)을 제조하는 방법에 대한 것이다.The present invention relates to a method for producing raw oysters (oden) using raw oysters and frozen oysters in the south coast region that can be mass-produced in aquaculture.

현재 여러 업체에서 여러가지의 어묵 생산이 공지되어 있으며 이는 주로 생선가공시 발생되는 부산물 및 연육, 생육을 주원료로 생산하여 왔기 때문에 신선도 및 영양가와 질적인 면에서도 다양하여 맛과 질이 저조하였으나 생굴어묵을 제조시 영양가가 매우 높으며 특히 맛과 향이 특이하여 우리 식생활을 개선하고 향상 시킬수 있으며 종래의 기술로는 굴의 비율이 50∼60% 함유시켜 굴어목을 제조시 굴 본래의 맛과 향을 유지하기 힘들고 제품에서 굴 자체의 비릿한 냄새와 색깔이 검은색을 띄어 제품의 질이 저하 될 뿐 아니라 굴의 함유량이 많아 제조원가의 상승으로 소비자 가격이 인상되어 물가 상승요인이 되므로 현실적으로 불가능하나 본 발명은 저렴한 제조원가로 굴 고유의 맛과 향을 유지하여 영양가 높은 생굴묵을 생산 판매함으로 국민건강 및 물가 안정에도 기여 할 수 있다.Currently, various companies are known to produce various fish cakes, which mainly produce by-products, meats and growths produced during fish processing as raw materials, resulting in varying freshness, nutritional value, and quality. The nutritional value is very high at the time of manufacture, especially the taste and aroma can improve and improve our diet, and it is difficult to maintain the original taste and aroma when manufacturing the Oyster tree by containing 50 ~ 60% of the oyster with the conventional technology. The vivid smell and color of the oyster itself in the product has a black color not only deteriorates the quality of the product, but also contains a large amount of oyster, so that the consumer price is increased due to the increase in manufacturing cost, which is a price increase factor, but the present invention is inexpensive. Produce and sell nutritious raw oysters by maintaining oyster's unique taste and aroma And also it can contribute to price stability.

본 발명은 이상에서 지적한 많은 문제점을 해결할 수 있을 뿐아니라 대량 양식으로 양산이 가능한 영양가 높은 생굴(냉동굴)을 주원료로 생굴묵(오뎅)을 제공함으로써 이의 구성은 전술한 바와 같이 생굴(냉동굴 포함) 10∼15% 중량에 연육 및 생육 30∼40% 와 밀가루 (전분 또는 소맥분) 20∼30% 및 수분 20∼30% 중량 및 기타 부재료(중합인산염, 조미료, 킨슈가, 치실로즈, 단맥, 솔빈산가리, 크루가루스MG및 야채 등) 13∼17%를 충분히 배합하여 잘 혼합한후 성형과 가열 탈유 및 냉각시킨후 진공포장 및 삼면포장하여 상품화하는 것이다. 생굴묵 생산량은 원료인 생굴 150kg 연육 및 생육 850kg 부재료인 소맥분 500kg 기타수분 및 부재료 500kg을 배합하여 2000kg을 제품화할 시 1950kg의 완제품이 생산되어 상품화된다.The present invention not only solves many problems pointed out above, but also provides raw oysters (oden) as a main raw material of nutritious raw oysters (frozen oysters), which can be mass-produced in large quantities, and the composition thereof includes raw oysters (freezers as described above). 10-30% by weight, 30-40% by weight and growth, 20-30% by flour (starch or wheat flour), 20-30% by moisture, and other subsidiary materials (polymeric phosphates, seasonings, Kinshuga, dental floss, short veins, solvates) 13 ~ 17% of sangali, krugarus MG and vegetables) are mixed well, and after molding, heating, deoiling and cooling, vacuum packing and three-side packing are commercialized. The production amount of raw oyster is commercialized by producing 150kg of raw oyster and raw material of 850kg of raw wheat, 500kg of wheat flour, 500kg of other ingredients, and 500kg of other moisture and raw materials.

제1도 공정도표Figure 1 Process Chart

도면에 명시된 부호의 명칭Nomenclature indicated in the drawing

1. 원료선별 공정 2. 해동 공정 3. 배합 공정1. Raw material selection process 2. Thawing process 3. Mixing process

4. 이송 공정 5. 성형 공정 6. 가열 공정(튀김)4. Transfer process 5. Forming process 6. Heating process (frying)

7. 탈유 공정 8. 냉각 공정 9. 포장 공정7. Deoiling process 8. Cooling process 9. Packing process

10. 검사 공정 11. 살균 공정 12. 저장 공정10. Inspection process 11. Sterilization process 12. Storage process

생굴에 대한 성분 분석(100g당) 석화조합자료Component Analysis for Raw Oysters (per 100g)

수분 84.7%, 단백질 7.6g, 지방 1.6g, 당질 4.0g, 회분 1.6g, 칼슘 148mg, 인 113mg, 철분 6.1mg, 비타민A 2.57mg, 비타민B1 0.5mg, 비타민B2 0.41mg, 나이아신 3.7mg, 비타민C 5mg이는 일반적으로 조사된 생굴의 성분으로 일반적으로 생굴에는 비타민과 미네랄이 충분히 함유되어 있으며 특히 곡류에서 부족한 나이아신등이 풍부하여 소화흡수의 촉진작용을 하는 건강식품으로 공지되어 있다.Water 84.7%, Protein 7.6g, Fat 1.6g, Carbohydrate 4.0g, Ash 1.6g, Calcium 148mg, Phosphorus 113mg, Iron 6.1mg, Vitamin A 2.57mg, Vitamin B1 0.5mg, Vitamin B2 0.41mg, Niacin 3.7mg, Vitamin C 5mg This is a component of irradiated raw oysters in general, vitamins and minerals are contained in the raw oysters in general, is known as a health food that promotes digestive absorption, especially rich in niacin, which is lacking in cereals.

본 발명의 제조 과정을 나열식으로 설명하면If the manufacturing process of the present invention to explain enumerated

제 1공정 : 굴 껍질을 제거한 생굴을 깨끗이 세척하고 원료저장시설에 저장된 연육 및 생욱을 출하한다.Step 1: Clean raw oysters without oyster shells and ship the meat and raw meat stored in the raw material storage facility.

제 2공정 :생굴 및 냉동굴 과 연육은 영하 25℃ 상태의 냉동제품으로 이를 해동하여 사용이 편리 하도록 한다.Second step: Fresh oysters, frozen oysters and broilers are frozen products at minus 25 ° C.

제 3공정 :해동된 생굴과 연육(생육)및 밀가루와 각종 부재료에 수분을 첨가해 잘 혼합한다.Third step: Add moisture to thawed raw oysters, meat (growing), flour and various subsidiary materials and mix well.

이때 생굴과 연육은 2cm 미만으로 절단되어 완전히 혼합될 수 있는 배합기에서 혼합한 후At this time, raw oysters and meat is cut to less than 2cm and mixed in a blender that can be mixed thoroughly

제 4공정 :혼합된 혼합물은 이송장치에 의하여 성형장치로 이송한다.Fourth Step: The mixed mixture is transferred to a molding apparatus by a conveying apparatus.

제 5공정 :이송된 혼합물은 평형 및 봉형의 금형을 갖춘 성형기에 의하여 성형하여 압출한다.Fifth Step: The transferred mixture is molded and extruded by a molding machine having an equilibrium and a rod mold.

제 6공정 :성형된 제품(생굴묵)은 1차 가열장치(튀김장치)에서 식용유로 150∼200℃로 가열(튀김)한다.6th step: The molded product (fresh oyster) is heated (fried) to 150-200 degreeC with cooking oil in a primary heating apparatus (frying apparatus).

제 7공정 : 1차가열장치에서 가열된 제품은 2차가 열장치에서 다시 가열시킨다. (이때는 덜 튀긴 부분은 완전히 튀긴다)Step 7: The product heated in the primary heating unit is heated again in the secondary heating unit. (At this time, the less fried part is completely fried)

제 8공정 : 1,2차 가열장치를 통해 나온 제품의 내 ·외부에 착유되어 있는식용유를 완전히 탈유 시킨다8th step: Completely deoil the cooking oil which is milked inside and outside of the product from the 1st and 2nd heating device.

제 9공정 : 탈유 공정을 거친 제품(생굴묵)은 냉각시설(l5℃)에서 냉각 시킨후Step 9: After the deoiling process, the product (raw fish) is cooled in a cooling facility (l5 ℃)

제10공정 : 냉각된 제품은 진공 및 삼면포장기에 의하여 규격 및 중량별로 포장한다.Step 10: The cooled product is packed by standard and weight by vacuum and three-side packing machine.

제11공정 : 포장된 제품은 검사대에서 불합격품(함량 및 포장)을 검사한다.Step 11: The packaged product is inspected for rejects (contents and packaging) on the inspection table.

제12공정 : 검사된 제품은 살균처리하여 저장시설로 옮긴다Step 12: The inspected product is sterilized and transferred to storage facility

제13공정 : 포장이 끝난 완제품은 살균처리 후 저장한 후 소비자에게 출하 한다.Step 13: Packaged finished products are stored after sterilization and shipped to consumers.

이상과 같은 제조 공정을 통해 생산된 생굴묵(오뎅)은 생굴(냉동굴)을 주원료로 하여 생산된 생굴묵(오뎅)으로 종전의 제조방법에서는 굴을 원료의 50∼60% 첨가 했을시 맛(비린내음)과 질(검은색)에서 저조하고 생산원가가 높아 소비자 가격 월등히 높아지므로 상품의 가치가 없을 뿐아니라 국민식생활 경제에 부담이 되나 본 발명은 적당량(10∼15%)의 생굴을 주원료로 해서 맛과 질이 우수하며 특히 영양가가 높은 상품으로 판매 및 소비자 부담이 줄어 국민보건 향상 및 식생활 개선 뿐 아니라 어려운 양식업자의 판로를 개척할 수 있어 어민소득(양식업자)을 증대시킬 수 있는 획기적인 발명이다.Raw oysters (oden) produced through the manufacturing process as described above are raw oysters (oden) produced using raw oysters (frozen oysters) as the main raw material in the previous manufacturing method when the oyster is added to 50 ~ 60% of the raw material taste ( Low fishy smell and quality (black) and high production cost, which greatly increases consumer price, not only product value, but also burden on the national dietary economy, but the present invention uses moderate amount (10-15%) of raw oysters as the main raw material. This is an innovative invention that can increase fisherman's income (farmers) by improving the health and diet, as well as improving the public health and eating habits, by reducing the sales and consumer burden with products with excellent taste and quality. to be.

Claims (1)

선별된 생굴(냉동굴 포함)을 깨끗이 씻은 다음 생굴 10∼15% 중량에 세절된 연육 및 생육 30∼40% 중량과 밀가루 (전분 및 소맥분) 20∼30% 및 수분 20∼30% 와 부재료(중합인산염, 조미료, 킨슈가, 치실로즈, 단맥, 솔빈산가리, 크루가루스MG 및 야채 등) 13∼17%를 첨가하여 잘 혼합한 후 혼합된 혼합물을금형(평묵, 봉묵)이 갖추어진 성형기에 의하여 성형, 압출한 후 1. 2차 가열장치(튀김장치)에 의하여 가열(튀김)후 냉각하여 포장 후 검사와 살균과정을 거쳐 상품화하는 생굴(냉동굴포함)을 주원료로 하여 생굴묵(오뎅)을 제조하는 방법.After washing the selected raw oysters (including frozen oysters), 10 to 15% by weight of raw oysters and 30 to 40% by weight of minced meat and growth, 20 to 30% of flour (starch and wheat flour), 20 to 30% of moisture and subsidiary materials (polymerization) 13 ~ 17% of phosphate, seasoning, kinshuga, chisilose, short beet, solvin, crugarus MG and vegetables) are added and mixed well. After molding and extruding the raw materials 1. Raw oysters (including frozen oysters), which are commercialized after being heated (fried) by secondary heating device (frying device), cooled, packaged, inspected and sterilized, are used as raw materials. How to prepare.
KR1020010065201A 2001-10-19 2001-10-19 Uncooked an oyster jeuy a manufacturing process KR20010102894A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100808350B1 (en) * 2006-09-01 2008-02-27 이수봉 Cooking method for steaming oyster
KR100861722B1 (en) * 2007-01-31 2008-10-06 홍영삼 The boiled fish paste manufacture process with oyster

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100808350B1 (en) * 2006-09-01 2008-02-27 이수봉 Cooking method for steaming oyster
KR100861722B1 (en) * 2007-01-31 2008-10-06 홍영삼 The boiled fish paste manufacture process with oyster

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