KR20010094511A - Production method of cold rolling roll - Google Patents
Production method of cold rolling roll Download PDFInfo
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- KR20010094511A KR20010094511A KR1020000016853A KR20000016853A KR20010094511A KR 20010094511 A KR20010094511 A KR 20010094511A KR 1020000016853 A KR1020000016853 A KR 1020000016853A KR 20000016853 A KR20000016853 A KR 20000016853A KR 20010094511 A KR20010094511 A KR 20010094511A
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- cold rolling
- maintained
- rolling roll
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B11/00—Means for allowing passage through fences, barriers or the like, e.g. stiles
- E06B11/02—Gates; Doors
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F19/00—Advertising or display means not otherwise provided for
- G09F19/22—Advertising or display means on roads, walls or similar surfaces, e.g. illuminated
Abstract
Description
본 발명은 냉간압연용 작업롤 및 그 제조방법에 관한 것으로, 특히 금속 냉간 압연에 적합하고 그 압연기용 작업롤 제조방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a work roll for cold rolling and a method for producing the same, and more particularly, to a method for producing a work roll for a rolling mill suitable for cold rolling of a metal.
금속 압연용 롤에서 압연 작업중 피압연재와 롤사이에서 발생되는 슬립이나 피압연재가 롤에 감기는 사고 때문에 롤 표면은 열 충격을 받는다.In rolls for metal rolling, the surface of the roll is subjected to thermal shock due to slip or rolling between the rolled material and the roll during rolling.
이 열충격이 너무 크면 롤의 표면에 크랙이 발생한다. 그러므로 롤의 내열 충격성을 향상 시키기 위해 퀀칭 및 템퍼링 즉, 롤 표면에 가해진 열처리에서 롤의 작업 온도보다 높은 온도에서 템퍼링을 해야 효과적으로 개선할 수 있다.If this thermal shock is too large, a crack will arise on the surface of a roll. Therefore, in order to improve the thermal shock resistance of the roll, in order to effectively improve the quenching and tempering, that is, tempering at a temperature higher than the roll working temperature in the heat treatment applied to the roll surface.
종래의 작업롤은 탄소 1.4내지 2.5% 실리콘 0.4% 망간 1% 이하 크롬 3.0내지 6% 몰리브덴 0.2이하의 피 압연재는 퀀칭과 템퍼링 처리를 하고 상기 처리에서 HRC 63 이상을 얻기 위하여 템퍼링 온도가 160℃ 이하로 하였다.Conventional working rolls include carbon 1.4 to 2.5% silicon 0.4% manganese 1% or less, chromium 3.0 to 6% molybdenum 0.2 or less to be quenched and tempered, and the tempering temperature is 160 ° C. or lower to obtain HRC 63 or higher in the treatment. It was set as.
이 경우 템퍼링 온도가 내열성 및 내열충격성을 개선하기 위하여 160℃ 이상일 경우 HS 93을 초과하는 경도가 얻어지기 어렵고 내마모성이 악화된다.In this case, when the tempering temperature is 160 ° C. or higher in order to improve the heat resistance and the thermal shock resistance, hardness exceeding HS 93 is difficult to be obtained and wear resistance deteriorates.
그 결과 압연이 만족스럽지 못했다.As a result, rolling was not satisfactory.
따라서 본 발명의 목적은 뛰어난 내열충격성과 내마모성을 갖는 냉각 압연용롤을 제공하는 것이다.Accordingly, it is an object of the present invention to provide a roll for cold rolling having excellent thermal shock resistance and wear resistance.
상기 목적은 종래 롤처럼 저 합금강재를 코어축의 외층표면에 피복하는 방법을 해왔으나 이것은 제작하는데 작업공정시간이 소요되며, 내열충격과 반복 피로하중으로 코어축과 피복된 외층재간의 분리될 우려가 있으며 재연마하여 사용할 수 있는 재현성에서도 저희가 발명한 작업롤이 우수하다는 것이 입증되고 있다.The purpose has been to coat a low alloy steel on the outer surface of the core shaft like a conventional roll, but this takes a long time to produce, and there is a risk of separation between the core shaft and the coated outer layer due to thermal shock and repeated fatigue loads. In addition, the work rolls invented by us are proven to be excellent in reproducibility that can be regrind.
도1은 본 발명에 의한 롤과 종래의 롤은 깊이에 따른 경도 분포도 그래프1 is a roll and hardness distribution graph according to the depth of the conventional roll and the present invention
도2는 본 발명에 의한 롤과 종래롤의 재현성 따른 사용 수명 시간 그래프2 is a service life time graph according to the reproducibility of the roll and the conventional roll according to the present invention
도3은 본 발명에 의한 롤과 종래롤의 내마모성을 비교한 결과를 나타내는 그래프Figure 3 is a graph showing the results of comparing the wear resistance of the roll and the conventional roll according to the present invention
도4는 본 발명에 의한 작업롤의 Barrell 부와 Neck부의 경도 제시도Figure 4 is a view showing the hardness of the Barrell and Neck portion of the work roll according to the present invention
도5는 본 발명에 의한 작업롤을 사용한 스트립 냉간 압연기의 정면도5 is a front view of a strip cold rolling mill using a working roll according to the present invention.
도6은 본 발명에 의한 롤과 종래의 롤의 잔류 능력과 템퍼링 온도를 나타내는 그래프Figure 6 is a graph showing the remaining capacity and the tempering temperature of the roll and the conventional roll according to the present invention
도7은 무산화 깨스 분위기에 의한 열처리 제조 장치 개략도7 is a schematic view of an apparatus for producing heat treatment by anoxic atmosphere
도8은 써브제로 M/C의 심냉 처리 개략도8 is a schematic diagram of deep cooling treatment of subzero M / C
상기의 작업롤을 다음 방법으로 제조할 수 있다.The work roll can be produced by the following method.
우선, 소재의 화학성분을 반드시 탄소가 1.4 내지 1.55 중량%, 실리콘 0.4% 망간 0.6% 중량, 인은 0.03% 중량 이하로 종래 압연롤에서 없는 니켈를 첨가함으로서 경화능를 증대 했으며, 대형재 열처리에 용이하고 저온 취성방지와 내식성을 개선할 목적으로 0.5% 중량을 첨가, 크롬 11.0 내지 12.5% 중량, 몰리브덴 1.55 내지 1.7% 중량, 바나듐 0.7% 내지 0.95% 중량, 코발트 0.3 내지 0.5% 중량을 함유함으로서 냉간 압연용 공구강에 최적의 소재가 사용된다.First, the chemical composition of the material must be 1.4 to 1.55% by weight, 0.4% of silicon, 0.6% by weight of manganese, and 0.03% by weight of phosphorus to increase the hardenability by adding nickel which is not included in the conventional rolling rolls. For cold rolling by adding 0.5% by weight, 11.0 to 12.5% by weight of chromium, 1.55 to 1.7% by weight of molybdenum, 0.7% to 0.95% by weight of vanadium, and 0.3 to 0.5% by weight of cobalt for the purpose of preventing low temperature brittleness and improving corrosion resistance. The best material is used for tool steel.
또한, 압연롤의 제조방법은 압연 작업중 피압연롤 압연하는 작업롤부를 바렐부( Barrell)라 하는데, 이 바렐부는 경도를 HRC 63 정도 유지하게 하고, 바렐부를 잡아주는 넥크부(neck)는 20mm 고온용(1,200℃)쎄라믹 석면을 감싸주므로서 경도가 HS 40-45 정도가 되게하고, 열 충격성에 대한 인성을 부여하여 부러지거나 크랙을 방지하였다.In addition, the manufacturing method of the rolling roll is called a barrel portion (barrell) to roll the rolled roll during the rolling operation, the barrel portion to maintain the hardness of about HRC 63, the neck portion (neck) holding the barrel portion is 20mm high temperature By wrapping the dragon (1,200 ℃) ceramic asbestos to the hardness of about HS 40-45, and gave toughness to thermal shock resistance to prevent breakage or cracking.
열처리 에서는 구상화 풀림 작업을 700℃에서 8시간 유지하여 시간당 15℃ 노냉을 거쳐 400℃까지 냉각한다.In the heat treatment, the spheroidizing annealing operation is maintained at 700 ° C. for 8 hours and then cooled to 400 ° C. after 15 ° C. furnace cooling per hour.
선삭 가공된 롤은 전용 Basket 치구에 준비하여 장입후 600℃와 800℃에서 예열 유지한 다음 1030℃에서 40분/ inch 정도 유지후 70℃ 오일에 당금질하여 MS 구간(450℃)에서 인출하여 공냉한다.Turned rolls are prepared in a dedicated basket jig and charged at 600 ℃ and 800 ℃, then preheated and maintained at 600 ℃ and 800 ℃, then maintained at 1030 ℃ for 40 minutes / inch, and then extracted with 70 ℃ oil and withdrawn from the MS section (450 ℃). do.
그 다음 잔류오르테나이트가 안정화되지 않도록 저온 템퍼링(100-130℃)후 써브제로 처리 공정을 한다.Subsequently, low-temperature tempering (100-130 ° C) is followed by a subzero treatment process so that the residual austenitic is not stabilized.
써브제로는 종래롤이 -50℃ 정도 유지할 수 있었던 것을 본발명에서는 -100℃까지 심냉처리 할 수 있어 잔류오스테나이트 량을 4% 이내로 제거할 수 있는 효과를 가져와 내마모성과 경도 유지 및 내열충격성에서 보다 한차원 개선할 수있다.As a sub zero, conventional rolls were able to maintain about -50 ° C, and in the present invention, deep cooling can be carried out to -100 ° C, which can remove residual austenite within 4%, resulting in better wear resistance, hardness, and thermal shock resistance. One dimension can be improved.
탬퍼링은 고온(500-550℃)에서 행하여 내열 충격성과 쪼개짐성(Spalling), 크랙 등을 사전에 예방함으로서 수명 연장에 기여했다.Tampering was performed at a high temperature (500-550 ° C.) to prevent heat shock, splitting, cracks, and the like, thereby contributing to the life extension.
본 발명이 제공하는 압연롤은 뛰어난 내열 충격성과 내마모성을 갖는 금속 압연기용 작업롤이다.The rolling roll provided by this invention is a working roll for metal rolling mills which has the outstanding thermal shock resistance and abrasion resistance.
이 작업은 종래 롤처럼 코어축의 외층면이 다른 종류의 외층재로 외층재로 피복하는 방법이었다면 본발명에서는 KS 규격의 STD11 강종을 BASE로 하고 STD11 강종에 비하여 Mo.V 함량을 증가 및 Co 첨가함으로서 Mo는 내마모성 및 내 Tempering 성을 보안 개선하였고, V는 자경성이 강한 재질로 심부 경화와 내마노성에 중점을 두었으며, Co는 고온 Tempering으로 큰 경도를 얻기 위하여 BASE 내에 고용화된 원소로서 압연용 공구강에 최적의 상태로 구성된다.This work was a method of covering the outer surface of the core shaft with a different type of outer layer material like the conventional rolls. In the present invention, the STD11 steel grade of the KS standard is used as the base, and the Mo.V content is increased and Co added as compared to the STD11 steel grade. Mo improves the abrasion resistance and tempering resistance, V is a hard-hardened material with a focus on core hardening and abrasion resistance, and Co is a solid solution in BASE for rolling to obtain high hardness by high temperature tempering. It is optimally configured for tool steel.
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KR1020000016853A KR100354917B1 (en) | 2000-03-31 | 2000-03-31 | Production method of cold rolling roll |
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KR1020000016853A KR100354917B1 (en) | 2000-03-31 | 2000-03-31 | Production method of cold rolling roll |
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KR100354917B1 KR100354917B1 (en) | 2002-09-30 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100466174B1 (en) * | 2000-11-27 | 2005-01-13 | 주식회사 포스코 | Producing method of roll in tandem cold mill |
KR100505730B1 (en) * | 2002-12-13 | 2005-08-03 | 두산중공업 주식회사 | Heat treatment of high strength and high toughness roll shell |
KR100852089B1 (en) * | 2006-07-26 | 2008-08-13 | 두산중공업 주식회사 | Anti-Thermal Shock Forged Work Roll for Cold Rolling and The Manufacturing Method of The Work Roll |
KR20220118877A (en) * | 2021-02-19 | 2022-08-26 | 우시 이바오 머신 이큅먼트 컴퍼니 리미티드 | Method for hardening pulling-straightening roller through thermal treatment |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2938456B2 (en) * | 1987-07-16 | 1999-08-23 | 関東特殊製鋼株式会社 | Work roll for cold rolling and its manufacturing method |
JPH07116518B2 (en) * | 1987-08-27 | 1995-12-13 | 川崎製鉄株式会社 | Manufacturing method of working roll for high load cold rolling mill with deep hardening depth |
JPH0788555B2 (en) * | 1989-04-21 | 1995-09-27 | 関東特殊製鋼株式会社 | High wear resistance cold rolling material |
JPH10317102A (en) * | 1997-05-22 | 1998-12-02 | Kanto Special Steel Works Ltd | Work roll material for cold rolling excellent in wear resistance and seizure resistance |
-
2000
- 2000-03-31 KR KR1020000016853A patent/KR100354917B1/en not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100466174B1 (en) * | 2000-11-27 | 2005-01-13 | 주식회사 포스코 | Producing method of roll in tandem cold mill |
KR100505730B1 (en) * | 2002-12-13 | 2005-08-03 | 두산중공업 주식회사 | Heat treatment of high strength and high toughness roll shell |
KR100852089B1 (en) * | 2006-07-26 | 2008-08-13 | 두산중공업 주식회사 | Anti-Thermal Shock Forged Work Roll for Cold Rolling and The Manufacturing Method of The Work Roll |
KR20220118877A (en) * | 2021-02-19 | 2022-08-26 | 우시 이바오 머신 이큅먼트 컴퍼니 리미티드 | Method for hardening pulling-straightening roller through thermal treatment |
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