KR20000075210A - Method for manufacturing a building materials using a ocher - Google Patents
Method for manufacturing a building materials using a ocher Download PDFInfo
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- KR20000075210A KR20000075210A KR1019990019691A KR19990019691A KR20000075210A KR 20000075210 A KR20000075210 A KR 20000075210A KR 1019990019691 A KR1019990019691 A KR 1019990019691A KR 19990019691 A KR19990019691 A KR 19990019691A KR 20000075210 A KR20000075210 A KR 20000075210A
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- loess
- ocher
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- pva
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B88/00—Drawers for tables, cabinets or like furniture; Guides for drawers
- A47B88/40—Sliding drawers; Slides or guides therefor
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B88/00—Drawers for tables, cabinets or like furniture; Guides for drawers
- A47B88/40—Sliding drawers; Slides or guides therefor
- A47B2088/401—Slides or guides for wire baskets
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B88/00—Drawers for tables, cabinets or like furniture; Guides for drawers
- A47B88/40—Sliding drawers; Slides or guides therefor
- A47B88/437—Rollers for slides or guides
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B88/00—Drawers for tables, cabinets or like furniture; Guides for drawers
- A47B88/40—Sliding drawers; Slides or guides therefor
- A47B88/473—Braking devices, e.g. linear or rotational dampers or friction brakes; Buffers; End stops
- A47B88/477—Buffers; End stops
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
본 발명은 황토를 이용한 건축자재 제조방법에 관한 것으로, 보다 상세하게는 황토에 화학약품이나 천연물을 첨가하여 압축 성형함으로써 황토의 색상 변화 없이 고강도의 고형화된 성형품을 제조할 수 있는 황토를 이용한 건축자재 제조방법에 관한 것이다.The present invention relates to a method for manufacturing building materials using loess, and more particularly, by adding a chemical or natural product to the loess and compressing the building material, the building material using loess which can manufacture a high strength solidified molded product without changing the color of loess. It relates to a manufacturing method.
일반적으로, 황토는 예로부터 우리나라의 전통적인 건축자재 및 내장재로 사용되어 왔다. 황토는 자체온도 조절능력이 뛰어나고 원적외선을 방출해 각종 해독효과, 단열효과 및 열량보존효과가 뛰어나다. 황토는 여름에는 시원하고 겨울에는 따뜻하며, 습도조절과 통풍, 환기 등의 기능이 뛰어나므로 우리나라와 같이 습기가 많은 기후조건에 적합한 건축자재이다.In general, ocher has been used as a traditional building material and interior material in Korea. Ocher has excellent self-temperature control ability and emits far infrared rays, so it has excellent detoxification effect, insulation effect and calorie preservation effect. Ocher is cool in summer, warm in winter, and has excellent functions such as humidity control, ventilation, and ventilation. Therefore, it is suitable for humid climate conditions like Korea.
이러한 황토가 시멘트등의 보급으로 건축재료로 활용이 안되다가 최근에는 황토의 뛰어난 효능 때문에 다시 주목받고 있으며, 황토를 이용하여 다양한 건축자재를 제조하고자 하는 방법들이 시도되고 있다.Such ocher is not used as a building material due to the spread of cement, but recently, it is attracting attention again because of the excellent efficacy of ocher, and methods for manufacturing various building materials using ocher have been tried.
그러나, 황토를 건축자재로 활용하고자 해도 건축에 사용되기에 적합하도록 일정한 규격 및 강도를 지닌 황토로 만들어진 건축자재가 없는 실정이며, 현재까지는 미장작업을 통해 내·외벽체를 바르는 정도로서 시공에 이용되어 왔다.However, even if you want to use the loess as a building material, there is no construction material made of loess having a certain standard and strength to be suitable for use in construction. Until now, it has been used in construction as a degree of painting interior and exterior walls through plastering work. .
황토는 구성성분이 다양하고 불규칙하여 소량의 수분을 첨가하여 성형시킬 수 있으나 황토에 다량의 수분이 첨가될 경우 입자들이 수분전체에 확산되므로 황토를 일정형태로 노천상태에서 사용하기에는 제한적이다. 따라서, 황토를 노천상태에서 고강도를 유지할 수 있도록 성형시키는 방법이 필요하다.Ocher can be molded by adding a small amount of moisture due to various and irregular components, but when a large amount of moisture is added to the loess, the particles are dispersed throughout the water, so it is limited to use the loess in an open state in a certain form. Therefore, there is a need for a method of molding the loess to maintain high strength in the open air.
종래에는 황토를 고형화하기 위해 황토를 물로 반죽하여 이를 건조시킨 후 가열하여 소결시키는 방법을 사용하였다. 이러한 가열 방법은 황토가 고형화되면서 색상의 변화가 발생하므로 황토자체의 색감을 잃는 문제점이 있다.Conventionally, in order to solidify the loess, the loess is kneaded with water, dried, and then heated and sintered. This heating method has a problem in that the color change occurs as the ocher is solidified, so the color of the ocher itself is lost.
본 발명은 상기와 같은 종래의 문제점을 해결하기 위하여 발명된 것으로, 황토에 화학약품이나 천연물을 첨가하여 압축 성형함으로써, 황토 색상에는 변화없이 고강도의 고형화된 성형품을 제조할 수 있는 황토를 이용한 건축자재 제조방법을 제공하는데 그 목적이 있다.The present invention was invented to solve the conventional problems as described above, by adding a chemical or natural product to the ocher by compression molding, building materials using ocher which can produce a high-strength solidified molded article without changing the ocher color The purpose is to provide a manufacturing method.
도 1은 본 발명에 따른 황토를 이용한 건축자재 제조방법의 순서도이다.1 is a flowchart of a method for manufacturing building materials using loess according to the present invention.
상기와 같은 본 발명의 목적을 달성하기 위해서 본 발명은,In order to achieve the object of the present invention as described above, the present invention,
황토를 물에 침전시켜 이물질을 제거하고 건조하는 분말로 제조하는 단계;Precipitating ocher in water to remove foreign substances and preparing the powder to dry;
분말화된 황토에 PVA를 전체 황토 질량의 2 - 30% 범위내에서 혼합하는 단계;Mixing PVA with powdered loess within a range of 2-30% of the total loess mass;
PVA가 혼합된 황토혼합물을 용도에 알맞도록 일정 형상을 갖는 거푸집에서 3 - 10분의 시간 범위내에서 150 - 1,500㎏/㎠의 압력을 가해 제품을 성형하는 단계;Forming a product by applying a pressure of 150-1,500 kg / cm 2 within a time range of 3-10 minutes in a form having a predetermined shape in a form having a predetermined shape to suit the purpose;
성형된 제품을 75 - 150 ℃에서 2 - 4 시간 동안 건조시키는 단계를 포함한다.Drying the molded article at 75-150 ° C. for 2-4 hours.
본 발명에 따른 황토를 이용한 건축자재 제조방법은 황토에 화학약품이나 천연물을 혼합하여 고강도를 갖으며, 황토의 고유색상이 변하지 않는 건축자재를 생성할 수 있다.Building materials manufacturing method using the loess according to the present invention has a high strength by mixing chemicals or natural products in the loess, it is possible to produce a building material does not change the intrinsic color of the loess.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
첨부된 도 1은 본 발명에 따른 황토를 이용한 건축자재 제조방법을 보여주기 위한 순서도이다.1 is a flowchart illustrating a method of manufacturing building materials using loess according to the present invention.
도 1에 도시한 바와 같이, 본 발명에 따른 황토를 이용한 건축자재 제조방법은 우선 채취한 황토를 물에 용해시킨 후 침전시켜 분말도에 따라 황토를 선별한다. 초기 침전물에는 모래성분이 다량 포함되어 있으므로 황토와 모래의 비중을 이용한 침전방식에 의하여 모래성분을 제거하여 순수한 황토성분을 선별한다. 이와 같이 선별된 황토를 건조시켜 분말화 시킨다.As shown in Figure 1, the building material manufacturing method using the loess according to the present invention first dissolve the collected ocher in water and then precipitates to select the ocher according to the powder. Since the initial sediment contains a large amount of sand, pure ocher is selected by removing the sand by the precipitation method using the specific gravity of ocher and sand. The selected ocher is dried and powdered.
순수한 황토를 선별하여 이를 분말화 시킨 다음 유기물로 된 점착제 폴리 비닐 아세테이트(이하 Poly Vinyl Acetate; 이하 PVA)를 황토 전체 질량의 10%정도를 혼합한다. 이때 사용되는 PVA점착제는 황토 질량의 2 - 30%까지 사용할 수 있다. 분자량이 큰 PVA는 비수용성이므로 황토를 점착시킨 후 물과 접촉되었을 때 황토를 물에 확산, 용해되지 않도록 해준다.Pure ocher is selected and powdered, and then an organic adhesive PV (PVA) is mixed with about 10% of the total mass of the loess. PVA adhesive used at this time can be used to 2-30% of the mass of ocher. PVA, which has a high molecular weight, is insoluble in water, so that when it comes in contact with water after sticking, it does not diffuse and dissolve in water.
점착제 PVA가 혼합된 황토를 원하는 형태에 따라 제작된 거푸집(몰드)에 넣고 3 - 10분 동안 150 - 1,500㎏/㎠의 압력을 가하면서 제품을 성형시킨다. 거푸집에 고압을 가압하면 거푸집내에 고르게 압력이 전달되어 제품을 압축 성형시키게 된다.The loess mixed with the adhesive PVA is placed in a mold (mold) manufactured according to the desired shape, and the product is molded while applying a pressure of 150-1500 kg / cm 2 for 3-10 minutes. When high pressure is applied to the formwork, pressure is evenly transmitted within the formwork, thereby compression molding the product.
이렇게 고압으로 압축 성형된 제품은 75 - 150 ℃에서 2 - 4 시간 동안 건조시켜 건축자재를 완성한다. 이와 같이 제조된 제품은 황토의 색상 변화 없이 고강도로 고형화된 성형체를 갖는다.This high pressure compression molded product is dried for 2-4 hours at 75-150 ℃ to complete the building materials. The product thus produced has a molded body which is solidified at high strength without changing the color of the loess.
그리고, 본 발명에 따른 황토를 이용한 건축자재 제조방법은 필요에 따라 점착제 PVA를 혼합하기 전에 스테아르산(stearite)계 발수제를 전체 황토 질량의 0.1 - 5%의 범위내에서 혼합할 수 있다. 스테아르산계 발수제와 황토의 혼합물에 PVA를 섞어 혼합한 후 앞에서와 같이 3 - 10분 동안 150 - 1,500㎏/㎠의 압력을 가하여 성형시킨다. 그리고 성형된 제품을 75 - 150 ℃에서 2 - 4시간 동안 건조시켜 건축자재를 완성할 수 있다. 이렇게 완성된 건축자재는 스테아르산(stearite)계 발수제가 첨가되어 물에 대한 저항력이 커지고, 따라서 방수효과가 높다.In addition, according to the present invention, the construction material manufacturing method using loess may mix stearic acid-based water repellent within the range of 0.1-5% of the total loess mass before mixing the pressure-sensitive adhesive PVA, if necessary. PVA is mixed with a mixture of stearic water repellent and ocher and then molded by applying a pressure of 150-1,500 kg / cm 2 for 3 to 10 minutes as before. And the molded product can be dried at 75-150 ℃ for 2-4 hours to complete the building materials. The finished building materials are stearic acid-based water-repellent agent is added to increase the resistance to water, thus high waterproofing effect.
또한, 본 발명에 따른 황토를 이용한 건축자재 제조방법은 필요에 따라 폴리 비닐 아세테이트(PVA)를 혼합하기 전에 황토에 섬유소를 황토의 전체 질량의 5 - 30%의 범위내에서 혼합할 수 있다. 첨가되는 섬유소는 펄프, 볏짚, 목재등의 재료를 이용할 수 있으며, 섬유소와 황토가 혼합된 혼합물에 PVA를 섞어 혼합한 후 앞에서와 같이 3 - 10분 동안 550 - 1,500㎏/㎠의 압력을 가하여 성형시킨다. 그리고 성형된 제품을 75 - 150 ℃에서 2 - 4시간 동안 건조시켜 건축자재를 완성할 수 있다. 황토에 섬유소가 첨가되어 제조된 제품은 인장강도 및 단열효과를 증대시킬 수 있다.In addition, according to the present invention, a method of manufacturing building materials using loess may mix fibers with loess within 5-30% of the total mass of loess before mixing polyvinyl acetate (PVA) as necessary. The added fiber can be made of materials such as pulp, rice straw, wood, etc., by mixing PVA with a mixture of fiber and ocher, and then molding by applying a pressure of 550-1,500 kg / ㎠ for 3-10 minutes as before. Let's do it. And the molded product can be dried at 75-150 ℃ for 2-4 hours to complete the building materials. Products made with the addition of fiber to ocher can increase the tensile strength and insulation effect.
이상의 방법들로 성형된 제품은 용도에 따라 내장용 건축자재로 사용될 수 있으며, 천정 자재, 벽돌, 보도블럭 및 고궁이나 사찰 등의 도로 포장재로 사용될 수 있다.Products molded by the above methods can be used as interior building materials, depending on the purpose, can be used as a ceiling material, bricks, sidewalk blocks and road pavement such as forbidden or temples.
이상에서 설명한 바와 같이, 본 발명에 따른 황토를 이용한 건축자재 제조방법은 황토에 화학약품이나 천연물을 첨가하여 압축 성형함으로써, 황토의 색상 변화 없이 고강도의 고형화된 건축자재를 생성할 수 있다. 생성된 건축자재는 방수효과, 단열효과 및 인장강도가 우수하고, 고궁이나 사찰등의 도로 포장재로 사용될 경우 황토가 갖는 색감으로 고궁이나 사찰의 품위를 증진시킬 수 있는 효과가 있다.As described above, the construction material manufacturing method using the loess according to the present invention by compression molding by adding a chemical or natural product to the loess, it is possible to produce a high-strength solidified building material without changing the color of the loess. The resulting building materials have excellent waterproofing effect, insulation effect and tensile strength, and when used as road paving materials for palaces and temples, it has the effect of improving the dignity of palaces and temples with the color of ocher.
또한, 본 발명은 상기 실시예에 한정되지 않고, 본 발명의 기술적 요지를 벗어나지 않는 범위내에서 당업자에 의해 다양하게 변형시켜 실시할 수 있다.In addition, this invention is not limited to the said Example, It can variously deform and implement by those skilled in the art within the range which does not deviate from the technical summary of this invention.
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KR20010069389A (en) * | 2001-03-16 | 2001-07-25 | 백정광 | Ocher brick manufacturing method |
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KR100784445B1 (en) * | 2006-06-27 | 2007-12-12 | 윤담 | Loess finish coat and loess board using it and manufacturing method thereof |
KR100839560B1 (en) * | 2007-06-21 | 2008-06-19 | 박무정 | Method for manufacture of soil block use a high molecular substance |
KR100888899B1 (en) * | 2007-07-04 | 2009-03-16 | 주식회사 코로텍 | Method of manufacturing construction material using a yellow-soils |
KR101380782B1 (en) * | 2012-02-06 | 2014-04-02 | 지더블유이엔씨 주식회사 | Eco-composite type steel temporary construction and construction method thereof |
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KR100875149B1 (en) | 2008-05-06 | 2008-12-22 | 근 호 이 | Ocher construcition materials and manufacture method thereof |
KR101197154B1 (en) * | 2010-11-12 | 2012-11-09 | 김동수 | construction method of loess mortar |
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1999
- 1999-05-31 KR KR1019990019691A patent/KR100285691B1/en not_active IP Right Cessation
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010069389A (en) * | 2001-03-16 | 2001-07-25 | 백정광 | Ocher brick manufacturing method |
KR20020026227A (en) * | 2002-02-27 | 2002-04-06 | 조성균 | Ceramic Bonding Mechanics of yellow clay and Carbon black members. |
KR100784445B1 (en) * | 2006-06-27 | 2007-12-12 | 윤담 | Loess finish coat and loess board using it and manufacturing method thereof |
KR100839560B1 (en) * | 2007-06-21 | 2008-06-19 | 박무정 | Method for manufacture of soil block use a high molecular substance |
KR100888899B1 (en) * | 2007-07-04 | 2009-03-16 | 주식회사 코로텍 | Method of manufacturing construction material using a yellow-soils |
KR101380782B1 (en) * | 2012-02-06 | 2014-04-02 | 지더블유이엔씨 주식회사 | Eco-composite type steel temporary construction and construction method thereof |
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