KR20000072353A - Manufacture Equipment of Vibration Absorbing Damper in Washing Machine and It's Manufacture Process - Google Patents

Manufacture Equipment of Vibration Absorbing Damper in Washing Machine and It's Manufacture Process Download PDF

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Publication number
KR20000072353A
KR20000072353A KR1020000050860A KR20000050860A KR20000072353A KR 20000072353 A KR20000072353 A KR 20000072353A KR 1020000050860 A KR1020000050860 A KR 1020000050860A KR 20000050860 A KR20000050860 A KR 20000050860A KR 20000072353 A KR20000072353 A KR 20000072353A
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South Korea
Prior art keywords
support bar
lubricating oil
sensor
parts
length
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KR1020000050860A
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Korean (ko)
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KR100364676B1 (en
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최영철
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최재관
주식회사 삼흥
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Priority to KR1020000050860A priority Critical patent/KR100364676B1/en
Publication of KR20000072353A publication Critical patent/KR20000072353A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/20—Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
    • D06F37/24—Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations in machines with a receptacle rotating or oscillating about a vertical axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32—Details
    • F16F9/50—Special means providing automatic damping adjustment, i.e. self-adjustment of damping by particular sliding movements of a valve element, other than flexions or displacement of valve discs; Special means providing self-adjustment of spring characteristics
    • F16F9/512—Means responsive to load action, i.e. static load on the damper or dynamic fluid pressure changes in the damper, e.g. due to changes in velocity

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Textile Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Vibration Prevention Devices (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

PURPOSE: An automatic production facility is provided to be capable of lowering fabrication cost by reducing labor and equipment layout considerably according to perfect automation. CONSTITUTION: An automatic production facility comprises an input part(4) which inputs a plurality of support bars(101) loaded on a load box(1) to a transfer line(2) one by one. The first inspection measurement part(7) consists of a length monitoring sensor(5) and a bending monitoring sensor(6) which monitor the length and the bending of a support bar(101) input from the input part(4). The second inspection measurement part(16) consists of a sensor(9), a press operating part, an air cylinder(14) and a sensor(15). The sensor(9) senses whether a device is located at a predetermined position and is omitted, when the device is provided from a feeder(9) to an assembly line. The press operating part presses or bends the support bars(101) using a press(12). The air cylinder(14) and the sensor(15) confirms whether the total length of the support bar(101), in which the device is inserted, erroneous. A lubricating oil injecting part(21) consists of the first and second lubricating oil injectors(18). The first lubricating oil injector(18) controls lubricating oil injection time and pressure of an air cylinder(17), and the second lubricating oil injector controls lubricating oil injection time and pressure using another cylinder(19).

Description

전기세탁기용 방진댐퍼를 제조하는 자동화 생산설비와 그 제조방법 { Manufacture Equipment of Vibration Absorbing Damper in Washing Machine and It's Manufacture Process}Manufacture Equipment of Vibration Absorbing Damper in Washing Machine and It's Manufacture Process}

본 발명은 전자동 전기세탁기에 설치되어 이 전기세탁기의 세탁작용시 진동과 소음을 최대한으로 저감시키는 방진 기구의 일종인 방진댐퍼를 제조하는 자동화생산설비와 이 방진댐퍼를 제조하는 방법에 관한 것으로, 투입부로부터 투입되는 지지바에 여러 부품들이 단계적으로 조립되면서 부품의 검사와 윤활유 주입까지 일관된 연속작용으로 방진댐퍼가 조립제조되는 자동화 생산설비와 그 제조방법에 관한 것이다.The present invention relates to an automated production equipment for manufacturing a vibration damper, which is a type of dustproof mechanism which is installed in a fully automatic electric washing machine to reduce vibration and noise to the maximum when washing the electric washing machine, and a method of manufacturing the dust damper. The present invention relates to an automated production equipment and a method of manufacturing the same, in which a vibration damper is assembled and manufactured in a consistent continuous operation from the inspection of the parts to the injection of lubricating oil as the various parts are assembled step by step from the supporting bar.

일반적으로 전자동 전기세탁기에는 세탁 및 헹굼 및 탈수 작용시 모터와 회전하는 세탁조에 의해 진동과 소음이 발생하게 되는데, 이러한 진동과 소음을 최대한으로 저감시키어야만 소비자에게 양질의 세탁기로 인식시킬 수 있는데, 세탁기의 진동과 소음저감을 위하여 세탁조에는 도 3(b)와 같은 방진댐퍼(100)가 부착되어 있어서 작동하는 세탁조에서 발생하는 진동과 소음을 감쇄시키도록 되어 있다.In general, the automatic electric washing machine generates vibrations and noises by washing motors and rotating washing tanks during washing, rinsing, and dehydration. The vibrations and noises can be reduced to the maximum to be recognized as a high quality washing machine. In order to reduce the vibration and noise of the washing tank is attached to the vibration damper 100 as shown in Figure 3 (b) is to reduce the vibration and noise generated in the operating washing tank.

여기서 상기 방진댐퍼(100)는 지지바(101)의 중간에 댐퍼캡(103)이 끼워지면서 스프링(104)으로 보유 지지되되, 상기 지지바(101)의 상하단에는 피봇(102)과 스프링 호울더(105)가 끼워 장착된 구조로 되어 있다.The anti-vibration damper 100 is held by the spring 104 while the damper cap 103 is fitted in the middle of the support bar 101, the pivot 102 and the spring holder at the upper and lower ends of the support bar 101 The structure 105 is fitted.

이러한 방진댐퍼(100)의 구조는 지지바(101)에 각종부품들을 작업자가 수작업과 일부 자동화 부품 조립등으로 제작함에 따라 다량 생산시 많은 노동력과 설비 레이아웃이 크게 점하여 설치되는 등 가격 경쟁력이 저하되는 문제점을 지니고 있었다.The structure of the vibration damper 100 is lowered in the price competitiveness, such as a lot of labor and equipment layout is largely installed during the mass production, as the production of the various parts in the support bar 101 by manual labor and assembling some automated parts Had the problem of becoming.

또한 수작업을 수행함에 따라 생산되는 제품의 품질 균일화에도 문제점이 있었다.In addition, there is a problem in the quality uniformity of the product produced by performing the manual work.

이에 본 발명은 상기와 같은 문제점을 해결하기 위해 발명된 것으로, 방진댐퍼의 조립은 완전 자동화시키어 노동력의 혁신적인 감소와 설비 레이아웃의 감축으로 인하여 제조단가를 낮추면서 균일한 제품 생산이 이루어지는 전기 세탁기용 방진댐퍼를 제조하는 자동화 생산설비와 그 제조방법을 제공함에 그 목적이 있다.The present invention has been invented to solve the above problems, the assembly of the anti-vibration damper is fully automated, dustproof for electric washing machine to produce a uniform product while lowering the manufacturing cost due to the innovative reduction of labor and reduction of equipment layout It is an object of the present invention to provide an automated production facility for manufacturing dampers and a method of manufacturing the same.

도 1은 본 발명에 따른 전기 세탁기용 방진댐퍼를 자동으로 생산하는 생산설비의 전체 평면도,1 is an overall plan view of a production facility for automatically producing a vibration damper for an electric washing machine according to the present invention;

도 2는 도 1의 측면도,2 is a side view of FIG. 1;

도 3(a),(b)는 본 발명에 따른 자동화설비에 투입되어 조립제작되는 방진댐퍼의 분리단면도와 조립단면도,Figure 3 (a), (b) is a cross-sectional view and an assembled cross-sectional view of the vibration damper is assembled and manufactured into the automation equipment according to the present invention,

도 4는 본 발명에 따른 생산설비의 개략 블럭도,4 is a schematic block diagram of a production facility according to the present invention;

도 5는 본 발명에 생산설비에 의하여 방진댐퍼를 자동으로 생산하는 흐름도이다.Figure 5 is a flow chart for automatically producing a damper damper by the production equipment in the present invention.

- 도면의 주요부분에 대한 부호의 설명 --Explanation of symbols for the main parts of the drawings-

1 : 적재함 2 : 이송라인1: Stacking box 2: Transfer line

3 : 회동리프터 4 : 투입부3: Rotating lifter 4: Input part

5 : 길이 검사센서 6 : 휨검사센서5: length inspection sensor 6: bending inspection sensor

7 : 1차검사 측정부 8 : 피드부7: primary inspection measurement unit 8: feed unit

9 : 센서 12 : 프레스9 sensor 12 press

13 : 프레스 작동부 14 : 에어실린더13: press operating portion 14: air cylinder

15 : 센서 16 : 2차검사 측정부15 sensor 16 secondary inspection measuring unit

17 : 에어실린더 18 : 1차 원활유주입기17: air cylinder 18: the first smooth injector

19 : 에어 실린더 20 : 2차 윤활유 주입기19: air cylinder 20: secondary lubricant injector

21 : 윤활유 주입부 22 : PLC제어부21: lube oil injection unit 22: PLC control unit

100 : 방진댐퍼 101 : 지지바100: anti-vibration damper 101: support bar

102 : 피봇 103 : 댐퍼캡102: pivot 103: damper cap

104 : 스프링 105 : 스프링 호울더104: spring 105: spring holder

Q : 인덱스Q: Index

상기와 같은 목적을 달성하기 위한 본 발명은 적재된 지지바들을 낱개씩 투입하는 투입부와, 이 투입부로부터 투입된 지지바의 길이와 휨정도를 검사하는 1차 검사 측정부, 이 지지바에 조립되는 부품들을 정렬 안착시키어 동시삽입시키는 부품정렬 및 삽입부, 상기 지지바에 삽입 안착된 부품요소들의 누락여부를 검사하는 프레스 작동부, 상기 부품들이 삽입된 지지바의 사용전장길이를 검사하는 2차검사 측정부 및, 윤할유를 1,2차로 순차적으로 부품들이 조립된 지지바의 둘레에 도포하는 윤활유 주입부로 이루어져 있다.The present invention for achieving the above object is an injection unit for loading each of the loaded support bars, and a primary inspection measuring unit for inspecting the length and bending degree of the support bar injected from the input unit, which is assembled to this support bar Part alignment and insertion to insert and align parts simultaneously, press operation to check for missing parts of components inserted and seated on the support bar, and secondary inspection measurement to check the overall length of the support bar into which the parts are inserted It consists of a part and a lubricating oil injection unit for applying the lubricating oil to the circumference of the support bar in which the parts are assembled one by one sequentially.

한편 본 발명에 따른 방진댐퍼의 제조방법은 적재함에 보관된 지지바를 낱개씩 이송라인으로 이동시키는 투입단계와, 상기 투입된 지지바를 센서들을 이용하여 그 길이와 휨정도를 검사하는 1차검사 측정단계, 지정된 위치에 조립되는 부품들을 정렬 안착시키어 지지바에 동시에 삽입하는 부품정렬 및 삽입단계, 상기 지지바의 부품들의 오조립누락을 점검하는 부품 누락여부와 지지바의 양단에서 프레스 내지는 벤딩을 수행하는 프레스/벤딩단계, 이 부품들이 삽입된 지지바의 사용전장길이를 검사하는 2차검사 측정단계 및, 윤활유를 부품들이 조립된 지지바의 둘레에 도포하는 윤활유 주입단계로 이루어져 있다.Meanwhile, a method of manufacturing a vibration damper according to the present invention includes an input step of moving a support bar stored in a storage box to a transfer line, and a first inspection measurement step of inspecting the length and bending degree of the input support bar using sensors; Part alignment and insertion step of aligning and seating the parts assembled at the designated position and simultaneously inserting them into the support bar, the absence of parts to check for misassembly of the parts of the support bar, and the press / bending at both ends of the support bar / It consists of a bending step, a second inspection measurement step of examining the overall length of the support bar into which the parts are inserted, and a lubricant injection step of applying lubricant to the periphery of the support bar to which the parts are assembled.

이하 본 발명을 첨부된 예시도면을 참조로 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 1과 도 2는 본 발명에 따른 전기세탁기용 방진 댐퍼를 자동으로 생산하는 생산설비의 전체 평면도와 측면도이다.1 and 2 are an overall plan view and a side view of a production facility for automatically producing a vibration damper for an electric washing machine according to the present invention.

도면에 도시된 바와 같이 본 발명은 미리 일정한 크기로 설정되어 적재함(1)에 다수 적재된 지지바(101)들을 낱개씩 이송라인(2)으로 투입하는 회동리프터(3)를 갖춘 투입부(4)와, 이 투입부(4)로부터 투입된 지지바(101)의 길이와 휨정도를 검사하기 위해 길이검사센서(5)와 휨검사센서(6)를 갖춘 1차검사 측정부(7), 상기 지지바(101)에 조립되는 도 3(a)에 도시된 여러부품들을 인덱스부(Q)에 정렬 안착시키기 위해 이 부품들이 각각 보관된 피드부(8)에서 조립라인으로 투입될때 부품의 정위치 안착여부 및 누락을 감지하는 센서(9)와 이 지지바(101)의 끝단에서 프레스(12)를 이용하여 이 지지바(101)의 프레스 내지는 벤딩을 수행하는 프레스 작동부(13), 부품들이 삽입된 지지바(101)의 전장길이의 불량 유뮤를 확인하기 위해 에어실린더(14)와 센서(15)를 갖춘 2차 검사 측정부(16)및, 에어실린더(17)의 압력조절과 윤활유 주입시간을 제어하는 1차 윤활유 주입기(18)와 다른 실린더(19)를 이용하여 윤활유 주입시간 압력을 제어하는 2차 윤활유 주입기(20)를 갖춘 윤활유 주입부(21)로 이루어져 있다.As shown in the drawing, the present invention has an input unit 4 having a rotational lifter 3 which is set to a predetermined size in advance and injects the support bars 101 stacked in the stacking box 1 into the transfer line 2 one by one. And a primary inspection measuring unit (7) having a length inspection sensor (5) and a bending inspection sensor (6) for inspecting the length and the degree of warpage of the support bar (101) fed from the feed section (4), In order to align the various parts shown in FIG. 3 (a) assembled to the support bar 101 to the index part Q, the parts are placed in the correct position when they are fed into the assembly line from the feed part 8 in which they are stored. The sensor 9 for detecting seating and omission and the press operating part 13 for pressing or bending the support bar 101 using the press 12 at the end of the support bar 101 and the parts Secondary inspection with air cylinder 14 and sensor 15 to check whether the overall length of the inserted support bar 101 is defective or not Secondary lubricant injector for controlling the lubricant injection time pressure by using the measuring unit 16 and the primary lubricant injector 18 and the other cylinder 19 to control the pressure adjustment and the lubricant injection time of the air cylinder 17 ( It consists of a lubricating oil injection portion 21 having a 20).

여기서 상기 부품들은 도 3(a)(b)에 도시된 바와 같이 지지바(101)에 윗쪽으로부터 피봇(102)과 댐퍼캡(103), 스프링(104)및 스프링호울더(105)로 이루어져서 이들이 지지바(101)에 차례대로 삽입되어 하나의 방진댐퍼(100)를 이루도록 되어 있는데, 도면에 도시되지 않았지만 상기 방진댐퍼(100)는 댐퍼캡(103)구조를 달리하여 여러 형태로 제조할 수 있음을 밝혀둔다.The components here consist of a pivot 102, a damper cap 103, a spring 104 and a spring holder 105 from above on the support bar 101 as shown in Figs. Inserted into the support bar 101 in order to form a single vibration damper 100, although not shown in the figure, the vibration damper 100 can be manufactured in various forms by changing the damper cap 103 structure To reveal.

그리고 상기 조립이 완성된 방진댐퍼(100)의 지지바(101)에는 윤활유 주입부(21)에서 그리스와 같은 윤활유가 여러번 도포되나, 바람직 하기로는 상기 1차 윤활유 주입기(18)와 2차윤활유 주입기(20)에 의해 일정한 시간을 갖고 2차례 도포되는 것이 적당하다.The lubricating oil, such as grease, is applied to the support bar 101 of the vibration damper 100 where the assembly is completed, but preferably, the first lubricant injector 18 and the second lubricant injector are applied. By (20), it is suitable to apply twice a certain time.

그리고 본 발명에 따른 각 부분은 공지의 PLC제어부(22)에 의하여 순차적으로 제어되도록 되어 있으며, 윤활유는 그리스(Grease)이외에도 이와 유사한 기능과 효능을 가진 다른 윤활유를 이용하여도 상관은 없다.In addition, each part according to the present invention is to be sequentially controlled by a known PLC control unit 22, the lubricant may be used in addition to grease (Grease) other lubricants having similar functions and efficacy.

한편 이와 같은 구조를 갖는 본 발명에 의하여 방진댐퍼(100)를 조립하는 제조공정을 도 4를 참조로 설명하면 다음과 같다.Meanwhile, a manufacturing process of assembling the vibration damper 100 according to the present invention having such a structure will be described with reference to FIG. 4.

적재함(1)에 보관된 지지바(101)를 낱개씩 회동리프터(3)를 이용하여 이송라인(2)으로 이동시키는 투입단계와, 상기 투입된 지지바(101)를 길이검사센서(5)와 휠검사센서(6)를 이용하여 그 길이와 휨정도를 검사하는 1차검사 측정단계, 지정된 위치에서 정렬되어 상기 지지바(101)에 동시에 삽입되는 부품정렬 및 삽입단계, 상기 지지바(101)의 부품들의 오조립누락을 점검하는 부품누락여부와 지지바(101)의 끝단에서 프레스(12)를 이용하여 이 지지바(101)의 프레스 내지는 벤딩 작업을 수행하는 프레스/벤딩단계, 상기 부품들이 삽입된 지지바(101)의 사용 전장길이를 검사하는 2차검사 측정단계및, 윤활유를 부품들이 조립된 지지바(101)둘레에 도포하는 윤활유 주입단계로 이루어져 있다.An input step of moving the support bar 101 stored in the stacking box 1 to the transfer line 2 by using the rotary lifter 3, and the inserted support bar 101 with the length inspection sensor 5; Primary inspection measurement step of inspecting the length and the degree of warp by using the wheel inspection sensor 6, the alignment and insertion step of the parts aligned at the designated position and inserted into the support bar 101 at the same time, the support bar 101 Pressing / bending step of performing a press or bending operation of the support bar 101 by using a press 12 at the end of the support bar 101 and whether or not a component is missing to check for misassembly of parts of the support bar 101. The secondary inspection measurement step of examining the full length of the use of the inserted support bar 101, and the lubricant injection step of applying the lubricant to the support bar 101 around the parts assembled.

즉 도 5에 도시된 바와 같이 적재함(1)에 일정한 길이를 갖춘 지지바(101)들이 낱개씩 투입부(4)의 회동리프터(3)에 의해 1차검사 측정부(7)의 이송라인(4)으로 투입되면, 이 지지바(101)의 길이와 휨정도를 각각의 길이 검사센서(5)와 휠검사센서(6)를 이용하여 측정하게 되는데, 이때 불합격된 불량 지지바(101)는 부저작동에 의해 경보음 내지는 경보등에 의해 체크된다. 이어 합격된 지지바(101)는 부품정렬 및 삽입단계로 이동되는바, 이때 상기 피드부(8)에 각각 보관된 부품들이 조립라인으로 투입되어 정렬된 다음 상기 지지바(101)에 동시에 투입되어 삽입되는데, 도 3(a)와 같이 각각 정렬된 부품들은 센서(9)가 부품들의 정확한 안착여부를 판단하여 누락 되었을때 부저를 통해 경보하게 된다.That is, as shown in FIG. 5, the support bars 101 having a predetermined length in the stacking box 1 are transferred to the primary inspection measuring unit 7 by the rotational lifter 3 of the feeding unit 4. 4), the length and the degree of warpage of the support bar 101 is measured using the respective length inspection sensor 5 and the wheel inspection sensor 6, at this time failed support bar 101 is rejected It is checked by an alarm sound or an alarm light by the buzzer operation. Subsequently, the passed support bar 101 is moved to the parts sorting and insertion step, in which the parts stored in the feed part 8 are put into the assembly line, aligned, and then simultaneously put into the support bar 101. Inserted, as shown in Figure 3 (a), each of the parts are aligned through the buzzer when the sensor 9 is missing by determining whether or not the correct mounting of the parts.

이와 같이 상기 지지바(101)에 부품들의 조립 삽입이 완료되면 이송라인을 따라 이동되어 프레스/벤딩단계에서 부품들의 오조립 및 누락여부를 감지하고 프레스(12)를 이용하여 지지바(101)의 끝단의 프레스 내지는 벤딩 검사작업을 수행한 다음, 2차검사 측정단계로 이동하여 부품들이 삽입된 지지바(101)의 사용 전장길이를 측정한 후,조립라인을 따라 윤활유 주입단계로 이동되어 1차 및 2차 윤활유인 그리스 도포 작업을 수행하게 되면, 도 3(b)와 같은 조립 완성된 방진 댐퍼(100)가 배출되어진다.As such, when the assembly insertion of the parts to the support bar 101 is completed, the parts are moved along the transfer line to detect misassembly and omission of the parts in the press / bending step, and the support bar 101 is used by using the press 12. After performing the press or bending test of the end, and then go to the secondary inspection measurement step to measure the total length of the use of the support bar 101 is inserted into the parts, and then moved to the lubricant injection step along the assembly line to the primary And when the grease application operation as the secondary lubricating oil is performed, the assembled dust-proof damper 100 as shown in Figure 3 (b) is discharged.

상기와 같이 본 발명에 따른 전기세탁기용 방진댐퍼를 제조하는 자동화 생산설비와 그 제조방법은 방진댐퍼의 조립작업을 일관된 원스톱방식의 자동화로 처리함에 따라 노동력의 대폭적인 감소와 설비 레이아웃의 감축 및 균일한 제품생산이 이루어져 제품의 균일성 보장과 단가를 낮출수 있는 잇점을 갖추게 된다.As described above, the automated production equipment and the manufacturing method for manufacturing the anti-vibration damper for an electric washing machine according to the present invention greatly reduce the labor force and reduce the layout of the equipment by treating the assembly operation of the anti-vibration damper with a consistent one-stop automation. The uniform product is produced, which ensures the uniformity of the product and lowers the cost.

Claims (3)

적재함(1)에 다수 적재된 지지바(101)들을 낱개씩 이송라인(2)으로 투입하는 회동리프터(3)를 갖춘 투입부(4)와, 이 투입부(4)로부터 투입된 지지바(101)의 길이와 휨정도를 검사하기 위해 길이검사센서(5)와 휨검사센서(6)를 갖춘 1차검사 측정부(7), 상기 지지바(101)에 조립되는 댐퍼캡 등과 같은 여러부품들을 정렬 안착시키기 위해 이 부품들이 각각 보관된 피드부(8)에서 조립라인으로 투입될때 부품의 정위치 안착여부를 감지하는 센서(9)와 이 지지바(101)의 양단에서 프레스(12)를 이용하여 이 지지바(101)의 끝단에서 프레스 내지는 벤딩을 수행하는 프레스 작동부(13 ), 부품들이 삽입된 지지바(101)의 전장길이의 불량 유뮤를 확인하기 위해 에어실린더(14)의 센서(15)를 갖춘 2차검사 측정부(16)및, 에어실린더(17)의 압력조절 기능을 갖춘 1차 및 2차 윤활유 주입기(18,20)를 이용하여 상기 부품들이 조립된 지지바(101)에 윤활유를 1차 및 2차로 도포하는 윤활유 주입부(21)로 이루어진 전기세탁기용 방진댐퍼를 제조하는 자동화 생산설비.An input unit 4 having a rotary lifter 3 for feeding a plurality of support bars 101 stacked in the stacking box 1 into the transfer line 2, and a support bar 101 fed from the input unit 4; In order to check the length and the degree of warpage of the (1) the primary inspection measuring unit (7) having a length inspection sensor (5) and the bending inspection sensor (6), such as a damper cap assembled to the support bar 101 In order to align the seats, the sensor 9 and the press 12 at both ends of the support bar 101 are used to detect whether the parts are seated in the correct position when the parts are fed into the assembly line from the stored feed part 8. Presses the end of the support bar 101 to press or bend the operation unit 13, the sensor of the air cylinder 14 in order to check whether there is a defect in the overall length of the support bar 101 is inserted into the parts ( 15) secondary inspection measuring section 16) and primary and secondary lubricating oil injections with pressure control function of air cylinder 17 Using a 18,20 automated production equipment for the components to manufacture an electric washing machine vibration damper consisting of the lubricating oil in the assembled support bar 101 to the first and second lubricant applying section 21 for applying drive. 적재함(1)에 보관된 지지바(101)를 낱개씩 회동리프터(3)를 이용하여 이송라인(2)으로 이동시키는 투입단계와, 상기 투입된 지지바(101)를 길이검사센서(5)와 휠검사센서(6)를 이용하여 그 길이와 휨정도를 검사하는 1차검사 측정단계, 지정된 위치에서 정렬되어 상기 지지바(101)에 동시에 삽입되는 부품정렬 및 삽입단계, 상기 지지바(101)의 부품들의 오조립누락을 점검하는 부품누락여부와 지지바(101)의 끝단에서 프레스(12)를 이용하여 이 지지바(101)의 프레스 내지는 벤딩작업을 수행하는 프레스/벤딩단계, 상기 부품들이 삽입된 지지바(101)의 사용전장길이를 검사하는 2차검사 측정단계및, 윤활유를 부품들이 조립된 지지바(101)둘레에 도포하는 윤활유 주입단계로 이루어진 전기세탁기용 방진댐퍼를 제조하는 방법.An input step of moving the support bar 101 stored in the stacking box 1 to the transfer line 2 by using the rotary lifter 3, and the inserted support bar 101 with the length inspection sensor 5; Primary inspection measurement step of inspecting the length and the degree of warp by using the wheel inspection sensor 6, the alignment and insertion step of the parts aligned at the designated position and inserted into the support bar 101 at the same time, the support bar 101 Pressing / bending step of performing a press or bending operation of the support bar 101 by using a press 12 at the end of the support bar 101 to check for missing or incorrect assembly of parts of the parts, Method for manufacturing a dustproof damper for an electric washing machine consisting of a secondary inspection measurement step of examining the total length of the use of the inserted support bar 101, and a lubricant injection step of applying lubricant to the circumference of the support bar 101 assembled parts. . 제 2항에 있어서, 상기 윤활유 주입단계에서는 그리스와 같은 윤활유가 지지바(101)에 1차 및 2차로 두번 도포되는 것을 특징으로 하는 전기세탁기용 방진댐퍼를 제조하는 방법.The method of claim 2, wherein in the lubricating oil injecting step, a lubricating oil such as grease is applied to the support bar (101) twice and twice.
KR1020000050860A 2000-08-30 2000-08-30 Manufacture Equipment of Vibration Absorbing Damper in Washing Machine and It's Manufacture Process KR100364676B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100417193B1 (en) * 2000-12-11 2004-02-05 주식회사 삼코 Parts Array and Insert Apparatus of Equipment Making Vibration Absorption Damper in Washing Machine
KR100431943B1 (en) * 2000-12-11 2004-05-17 주식회사 삼코 Support Bar Supply and Inspection Apparatus of Equipment Making Vibration Absorption Damper in Washing Machine
CN111070590A (en) * 2019-12-12 2020-04-28 广州明诚通机器人科技有限公司 Production method and production system of full-automatic special-shaped plastic toy

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010069272A (en) * 2001-02-26 2001-07-25 최영철 Support Bar Head Pressing Apparatus of Damper in Washing Machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100417193B1 (en) * 2000-12-11 2004-02-05 주식회사 삼코 Parts Array and Insert Apparatus of Equipment Making Vibration Absorption Damper in Washing Machine
KR100431943B1 (en) * 2000-12-11 2004-05-17 주식회사 삼코 Support Bar Supply and Inspection Apparatus of Equipment Making Vibration Absorption Damper in Washing Machine
CN111070590A (en) * 2019-12-12 2020-04-28 广州明诚通机器人科技有限公司 Production method and production system of full-automatic special-shaped plastic toy

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