KR20000056369A - Aaaaa - Google Patents
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- KR20000056369A KR20000056369A KR1019990005621A KR19990005621A KR20000056369A KR 20000056369 A KR20000056369 A KR 20000056369A KR 1019990005621 A KR1019990005621 A KR 1019990005621A KR 19990005621 A KR19990005621 A KR 19990005621A KR 20000056369 A KR20000056369 A KR 20000056369A
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- South Korea
- Prior art keywords
- food
- feed
- energy
- drying
- saving
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- 235000013305 food Nutrition 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000002361 compost Substances 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 239000002002 slurry Substances 0.000 claims abstract 2
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000008929 regeneration Effects 0.000 claims description 9
- 238000011069 regeneration method Methods 0.000 claims description 9
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 11
- 238000002156 mixing Methods 0.000 abstract description 9
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000010794 food waste Substances 0.000 abstract 1
- 239000012535 impurity Substances 0.000 abstract 1
- 235000019645 odor Nutrition 0.000 description 10
- 239000012141 concentrate Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000000855 fermentation Methods 0.000 description 4
- 230000004151 fermentation Effects 0.000 description 4
- 235000021190 leftovers Nutrition 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000001599 direct drying Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 208000005156 Dehydration Diseases 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/20—Animal feeding-stuffs from material of animal origin
- A23K10/26—Animal feeding-stuffs from material of animal origin from waste material, e.g. feathers, bones or skin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
- A23K10/37—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Molecular Biology (AREA)
- Physiology (AREA)
- Animal Husbandry (AREA)
- Zoology (AREA)
- Biomedical Technology (AREA)
- Mycology (AREA)
- Botany (AREA)
- Sustainable Development (AREA)
- Environmental & Geological Engineering (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Fodder In General (AREA)
Abstract
Description
본 발명은 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산 공정에 관한 것으로, 남은 음식물을 음식물 파쇄 호퍼에서 파쇄하고, 이물질 분리기로 이물질을 분리하고, 예비 착수기로 착수하여 1차 수분을 제거하고, 고속 혼합 장치로 부원료를 혼합하면서 착수기로 압착하여 수분을 추가로 제거하고, 여기서 발생한 착수액은 착수액 에너지 절약형 증기 재생 장치인 MVR을 이용한 농축기로 농축하여, 농축액과 착수 케익은 발효기에서 부원료와 혼합하여 발효하고, 1차 건조하여 수분함량 30%의 습식 발효사료 형태로 출하하거나, 덩어리진 이물을 분리하고, 커다란 덩어리를 분쇄하고, 성형기로 성형하여, 벨트형 건조기로 건조하고, 벨트형 건조기로 냉각하여, 수분 함량 10 ∼ 15%의 양질의 건사료로 출하하고, 발효기 및 건조기에서 발생하는 악취는 수집하여, 1차, 2차 응축기에서 응축하여 악취를 제거하고, 남은 악취를 바이오필터를 통하여 완전히 제거하는 공정에대한 것으로써, 영양가가 풍부한 남은 음식물을 동물 사료의 원료로 활용하여 자원의 활용도를 높일 뿐 아니라 처리가 어려운 폐기물을 효과적으로 처리하여 부가가치를 높이고, 2차 오염에의한 환경오염을 방지할 수 있다. 또한, 남은 음식물의 신선도에 따라, 발효시간, 온도, 공기량등을 조절하여 1차 건조 후 수분 30%정도로 출하하여 퇴비를 만들 수 있어 신선도의 여부에 상관없이 음식물을 안정적으로 처리할 수 있다.The present invention relates to a feed or compost production process using the energy-saving leftover food, the remaining food is crushed in the food crushing hopper, the foreign matter is separated by a foreign material separator, and started with a pre-starter to remove the primary water, high speed mixing While mixing the subsidiary materials with the apparatus, it is compressed with a starter to remove additional water, and the starting liquid is concentrated with a concentrator using MVR, which is an energy-saving steam regeneration device, and the concentrate and the starting cake are mixed with the subsidiary materials in the fermenter to ferment. Firstly dried and shipped in the form of wet fermented feed with a water content of 30%, or separating the agglomerated foreign material, crushing large lumps, shaping with a molding machine, dried with a belt dryer, cooled by a belt dryer Odors from fermenter and dryer Is the process of collecting, condensing in the primary and secondary condensers to remove odors and completely removing residual odors through biofilters. In addition to increasing the value of waste, it is possible to effectively treat difficult wastes, thereby increasing added value and preventing environmental pollution caused by secondary pollution. In addition, according to the freshness of the remaining food, fermentation time, temperature, air volume, etc. can be adjusted to produce about 30% moisture after the first drying to compost to make the food stable regardless of the freshness.
본 발명은 에너지 절약형 남은 음식물을 이용한 가축 사료 제조 공정에 관한 것으로, 남은 음식물을 음식물 파쇄 호퍼에서 파쇄하고, 이물 분리기로 이물질을 분리하고, 예비 탈수기로 1차 수분을 제거하고, 고속 혼합 장치로 부원료와 혼합 하면서 2차로 착수하여 수분을 추가로 제거하고, 여기서 발생한 착수액은 에너지 절약형 증기 재생 장치인 MVR을 이용한 농축기로 농축하여, 농축액은 착수 케익과 발효기에서 부원료와 혼합하여 발효하고, 1차 건조하여 수분함량 30%의 습식 발효사료 형태로 출하하거나, 덩어리진 이물을 분리하고, 커다란 덩어리는 분쇄하여, 성형하고, 벨트형 건조기로 2차 건조하여 수분 함량 10∼15%의 양질의 건사료로 출하하고, 발효기 및 건조기에서 발생하는 악취는 수집하여, 1차, 2차 응축기에서 응축하여 악취를 제거하고, 남은 악취를 바이오필터를 통하여 완전히 제거하는 공정에대한 것이다.The present invention relates to a livestock feed manufacturing process using the energy-saving leftover food, the remaining food is crushed in the food crushing hopper, the foreign material is separated by a foreign material separator, the primary dehydration with a preliminary dehydrator, a high-speed mixing device While advancing with the secondary to remove the water additionally, the resulting liquid is concentrated by a concentrator using MVR, an energy-saving steam regeneration device, the concentrate is fermented by mixing with the subsidiary materials in the impingement cake and fermenter, and the first drying It is shipped in the form of wet fermented feed with 30% moisture content, or separated agglomerated foreign matter, pulverized and lumped, and then secondarily dried in a belt-type dryer to give a good dry feed of 10-15% moisture content. Odors generated from fermenters and dryers are collected and condensed in primary and secondary condensers to remove odors. Refers to the process of removing odor completely through the biofilter.
일반적으로, 남은 음식물을 이용한 사료 생산은 음식물 초기 수분 함량인 80±5%의 음식물을 이물을 분리하고, 파쇄기로 파쇄하고, 살균하여 죽 상태로 제조하여 급이하여 왔으나, 죽 상태는 운반이 어렵고, 하절기 장기 보관이 불가능하고, 악취가 심하여 민원의 소지가 많았다. 이러한 점을 보완하기 위하여 음식물을 초기 수분 80±5% 상태에서 이물을 분리하고, 파쇄 한 후, 많은 수분 조절제를 투입하여 수분을 30-50%로 조절하고, 직화식으로 건조하여 최종 수분 15%의 제품을 생산하기도 하나, 이 또한 과다한 수분 증발로 에너지 사용량이 많아 경제성이 없으며, 직화식 건조방식이므로 제품이 타서 사료로서의 가치가 떨어지며, 건조기 증기량이 많아 악취제거가 제대로 되지 않아 민원의 소지가 많았다. 또한 음식물의 신선도가 떨어질 경우, 사료로 사용할 수 없어 다시 이를 효율적으로 처리하지 못하고 있었다.In general, feed production using leftover food has been made by feeding 80 ± 5% of the initial moisture content of food, separating foreign matter, crushing with a shredder, sterilizing it, and killing it. In the summer, long-term storage was impossible and there was a lot of complaints because of bad smell. To compensate for this, food is separated from foreign matter in the state of 80 ± 5% of initial moisture, and then crushed. Then, many moisture regulators are added to adjust the moisture to 30-50%, and dry by direct drying to obtain 15% of final moisture. It also produces many products, but it also has high energy consumption due to excessive evaporation of water, and it is not economical. Since it is a direct drying method, the product is burned and its value as a feed is low. . In addition, when the freshness of the food drops, it could not be used as a feed, and thus could not be efficiently processed.
본 발명은 상기와 같은 문제점을 해결하기 위한 것으로써, 남은 음식물을 착수하여 초기 수분을 10에서 15%정도 감소 시켜(80±5%에서 70±5%), 착수액은 에너지 절약형 증기 재생 장치인 MVR을 이용한 증기 재생 방식 농축기로 3배 가량 농축하여, 농축액과 착수 케익은 발효 하고, 1차 건조하고 하여 수분 함량 30%정도의 발효 습사료로 만들거나, 저장성을 증가 시키고 기존 건식 급이 시설을 이용하기 위하여, 성형 후 2차 건조하여 수분 함량 10∼15%의 건조 사료를 생산함으써, 사료의 저장성이 높이고, 수분을 탈수하여 에너지 절약형 증기 재생 장치인 MVR을 이용한 농축기를 이용함으로 기존 직접 가열 방식에 비해 60%이상의 에너지 절감 효과가 있을 뿐 아니라, 침출수나 악취에 의한 2차 오염의 염려가 없어지고, 착수기를 통해 수분을 증발시키는 것이 아니라 기계적으로 짜 내는 것이므로 40% 이상의 에너지를 절감 효과를 기대할 수 있다. 또한, 발효 시간, 온도와 공기량을 조정하고 공정을 조절하여 퇴비 설비로도 사용 가능하여 설비 운영을 효율적으로 할 수 있다.The present invention is to solve the above problems, by starting the remaining food to reduce the initial moisture by 10 to 15% (80 ± 5% to 70 ± 5%), impingement is an energy-saving steam regeneration device Concentrate about 3 times with the steam regeneration concentrator using MVR. The concentrate and the eminent cake are fermented and dried first to make fermented wet feed with 30% moisture content or to increase shelf life. In order to use, the secondary drying after molding to produce a dry feed of water content of 10 to 15%, the shelf life of the feed is increased, the water is dehydrated by using a concentrator using MVR, an energy-saving steam regeneration device, direct heating Not only does it save more than 60% of the energy compared to the method, and there is no fear of secondary pollution by leachate or odor, and it does not evaporate water through the impeller Since it is mechanically squeezed, energy savings of over 40% can be expected. In addition, the fermentation time, temperature and air volume can be adjusted and the process can be used as a composting facility, thus enabling efficient plant operation.
도1은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산에 대한 공정 흐름도1 is a process flow diagram for the production of feed or compost using the energy-saving remaining food according to the invention
도2은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산공정 중 전처리 공정도Figure 2 is a pre-processing process diagram of the feed or compost production process using the energy-saving remaining food according to the invention
도3은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산공정 중 발효 농축 공정도Figure 3 is a fermentation concentration process of the feed or compost production process using the energy-saving remaining food according to the invention
도4은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산공정 중 건조 공정도Figure 4 is a drying process of the feed or compost production process using the remaining energy-saving food according to the invention
도5은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 또는 퇴비 생산공정 중 악취 제거 공정도5 is a odor removal process of the feed or compost production process using the energy-saving remaining food according to the invention
〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>
1: 음식물 파쇄 호퍼 2: 이물질 분리기 3: 음식물 저장조1: food crushing hopper 2: foreign body separator 3: food storage tank
4: 예비 탈수기 5: 고속 혼합장치 6: 착수기4: preliminary dehydrator 5: high speed mixer 6: impeller
7: 고속 혼합 장치 8: 발효기 투입 호퍼 9: 미생물 저장 호퍼7: high speed mixing device 8: fermenter input hopper 9: microbe storage hopper
10:부원료 저장조 11a;발효기 11b:발효기10: subsidiary material storage tank 11a; fermenter 11b: fermenter
12:예열기 13:농축기 14:MVR(증기재생장치)12: Preheater 13: Concentrator 14: MVR (Steam Regeneration Device)
15.응축기 16: 건조기 17: 정선체15.Condenser 16: Dryer 17: Hull
18:분쇄기 19:펠렛 성형기 20:벨트형 건조기18: grinding machine 19: pellet molding machine 20: belt type dryer
21:벨트형 냉각기 22:계량 설비 23:싸이크론21: Belt type cooler 22: Weighing equipment 23: Cyclone
24:스크러버 25:1차 응축기 26:2 차 응축기24: Scrubber 25: 1st condenser 26: 2nd condenser
27:바이오 필터27: biofilter
이하, 본 발명에 에너지 절약형 남은 음식물을 이용한 사료 제조 공정에 관한 바람직한 일실시예를 첨부 도면에 의거하여 상세하게 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of the feed manufacturing process using the energy-saving remaining food in the present invention in detail as follows.
도1은 발명에 따른 에너지 절약형 남은 음식물을 이용한 사료 제조 공정에 관한 공정도로, 남은 음식물을 음식물 파쇄 호퍼(1)에 투입하여 파쇄하고, 이물 분리기(2)에서 이물을 분리하고, 음식물 저장조(3)에 저장하고, 예비 탈수기(4)를 통하여 수분을 일부 제거하고, 고속 혼합 장치(5)로 부원료와 혼합하면서 착수기(6)로 수분을 제거하고, 착수액은 에너지 절약형 증기 재생 장치인 MVR(14)을 이용한 증기 재생 방식 농축기(13)를 이용하여 농축하여, 농축액은 착수 케익과 혼합하여 발효기(11a, 11b)에 넣으면서 부원료 저장조(10)에 들어 있는 부원료와 영양 발란스를 맞추어 혼합하여 발효하고, 건조기(16)에서 건조하여 수분 함량 35%의 습사료로 출하 하거나, 이물질 정선체로(17)에서 덩어리진 이물질을 선별하고, 선별된 덩어리는 분쇄기(18)로 분쇄하고, 성형기(19)에서 성형하고, 벨트형 건조기(20)에서 건조하고, 벨트형 냉각기(21)에서 냉각하여, 계량설비(22)로 계량하여 출하하고, 건조기 및 발효기에서 배출되는 악취는 스크러버(24)로 증기를 포집하고, 1차 응축기(25)에서 응축하고, 2차 응축기(26)에서 2차 응축하고, 바이오 필터(27)를 통과하여 악취를 완전히 제거하여, 에너지 사용 효율을 극대화 하고, 자원 활용율을 높이고, 2차 환경 오염을 완벽히 방지 한다.1 is a process related to a feed manufacturing process using the energy-saving leftover food according to the invention, the remaining food is put into the food crushing hopper (1) to crush, the foreign matter separator 2 to separate the foreign matter, food storage tank (3) ), Removes some of the water through the preliminary dehydrator (4), removes the water with the impeller (6) while mixing with the subsidiary ingredients with the high speed mixing device (5), and the impregnation liquid is an energy-saving steam regeneration device (MVR). Concentrate using the steam regeneration concentrator (13) using the (14), the concentrate is mixed with the impingement cake and put into the fermenters (11a, 11b) while mixing the subsidiary materials contained in the subsidiary material storage tank 10 with the nutritional balance and fermentation And, dried in the dryer 16 is shipped as a wet feed with a moisture content of 35%, or sorted agglomerated foreign matter in the foreign body selector furnace 17, the selected mass is pulverized with a crusher 18, forming Molding in (19), drying in the belt dryer 20, cooled in the belt cooler 21, weighed and shipped to the metering facility 22, and the odor discharged from the dryer and the fermenter is scrubber 24 To capture steam, condensate in primary condenser 25, secondary condenser in secondary condenser 26, and completely remove odor through biofilter 27 to maximize energy use efficiency, Increase utilization rate and completely prevent secondary environmental pollution.
발명의 효과 누락Missing Effect of Invention
Claims (1)
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KR1019990005621A KR20000056369A (en) | 1999-02-11 | 1999-02-11 | Aaaaa |
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KR1019990005621A KR20000056369A (en) | 1999-02-11 | 1999-02-11 | Aaaaa |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100305691B1 (en) * | 1999-06-07 | 2001-09-24 | 양춘승 | Food waste aerobic/anaerobic co-ferementation process |
KR100387944B1 (en) * | 2001-05-23 | 2003-06-18 | (주)이오스시스템 | Manufacturing method of ferment feed using food garbage |
KR100758173B1 (en) * | 2007-05-02 | 2007-09-12 | 양현식 | Method for reusing of foodwaste |
CN112742840A (en) * | 2020-11-27 | 2021-05-04 | 浙江连冠科技有限公司 | Household kitchen waste treatment method |
-
1999
- 1999-02-11 KR KR1019990005621A patent/KR20000056369A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100305691B1 (en) * | 1999-06-07 | 2001-09-24 | 양춘승 | Food waste aerobic/anaerobic co-ferementation process |
KR100387944B1 (en) * | 2001-05-23 | 2003-06-18 | (주)이오스시스템 | Manufacturing method of ferment feed using food garbage |
KR100758173B1 (en) * | 2007-05-02 | 2007-09-12 | 양현식 | Method for reusing of foodwaste |
CN112742840A (en) * | 2020-11-27 | 2021-05-04 | 浙江连冠科技有限公司 | Household kitchen waste treatment method |
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