KR20000047162A - Producing process of feeds or fertilizers using rest of foodstuffs - Google Patents

Producing process of feeds or fertilizers using rest of foodstuffs Download PDF

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Publication number
KR20000047162A
KR20000047162A KR1019980063953A KR19980063953A KR20000047162A KR 20000047162 A KR20000047162 A KR 20000047162A KR 1019980063953 A KR1019980063953 A KR 1019980063953A KR 19980063953 A KR19980063953 A KR 19980063953A KR 20000047162 A KR20000047162 A KR 20000047162A
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South Korea
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moisture
feed
foodstuffs
feeds
rest
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KR1019980063953A
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Korean (ko)
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양현식
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양현식
주식회사 한텍
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Priority to KR1019980063953A priority Critical patent/KR20000047162A/en
Publication of KR20000047162A publication Critical patent/KR20000047162A/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/20Animal feeding-stuffs from material of animal origin
    • A23K10/26Animal feeding-stuffs from material of animal origin from waste material, e.g. feathers, bones or skin
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • A23K10/37Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms from waste material
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/20Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F9/00Fertilisers from household or town refuse
    • C05F9/04Biological compost

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Polymers & Plastics (AREA)
  • Molecular Biology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • Animal Husbandry (AREA)
  • Physiology (AREA)
  • Biomedical Technology (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Organic Chemistry (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Fertilizers (AREA)

Abstract

PURPOSE: A producing process of feeds or fertilizers using the rest of foodstuffs is provided which dehydrates the moisture of the rest of foodstuffs to make liquified feeds, so it improves the usuability of feeds, solves the problem of secondary pollution by waste water or seepage water, and reduces more 40% of energy not by evaporating but by squeezing the moisture. CONSTITUTION: A producing processor of feeds or fertilizers using the rest of foodstuffs is composed of the following steps; firstly removing the moisture after crushing the foodstuffs; compressing after firstly removing the moisture; fermenting the removed solution in the liquid; fermenting the removed solution slurry; making a moist feed having 30% of moisture by firstly drying the fermenting goods; secondly drying after molding the moist feed; and removing a bad smell by using a condenser and a biofilter generated from the all processes.

Description

남은 음식물을 이용한 사료 또는 퇴비 생산 공정Feed or compost production process with remaining food

본 발명은 남은 음식물을 이용한 사료 또는 퇴비 생산 공정에 관한 것으로, 남은 음식물을 저장 호퍼에 저장하고, 파쇄기로 파쇄하고, 철분리기로 금속성 이물질을 분리하고, 2 차로 비금속성 이물질을 분리하고, 1 차 착수기로 착수하여 1 차 수분을 제거하고, 2 차 압착하여 수분을 추가로 제거하고, 여기서 발생한 착수액은 착수액 저장조에 저장하고, 액상 발효조에 미생물 제재를 투입하고 발효하여 액상 발효 사료로 출하하고, 착수 슬러리는 발효기에서 부원료와 혼합하여 발효하고, 1 차 건조하여 수분함량 35%의 습식 발효사료 형태로 출하하거나, 덩어리진 이물을 분리하고, 성형하고, 건조하여 수분 함량 10 ~ 15%의 양질의 건사료로 출하하고, 발효기 및 건조기에서 발생하는 악취는 수집하여, 1 차, 2 차 응축기에서 응축하여 악취를 제거하고, 남은 악취를 바이오필터를 통하여 완전히 제거하는 공정에 대한 것으로써, 영양가가 풍부한 남은 음식물을 동물 사료의 원료로 활용하여 자원의 활용도를 높일 뿐아니라 처리가 어려운 폐기물을 효과적으로 처리하여 부가가치를 높이고, 환경 오염을 방지할 수 있다. 또한, 남은 음식물의 신선도에 따라, 발효시간만을 조절하여 퇴비를 만들 수 있어 신선도의 여부에 상관없이 음식물을 안정적으로 처리할 수 있다.The present invention relates to a feed or compost production process using the remaining food, the remaining food is stored in a storage hopper, crushed by a crusher, the metal foreign matter is separated by an iron separator, the second non-metallic foreign material is separated, Undertake with a condenser to remove the first moisture, the second compression to further remove the moisture, the resulting liquid is stored in the impregnated liquid storage tank, the microbial material is added to the liquid fermentation tank fermented and shipped as a liquid fermented feed. , Impregnated slurry is fermented by mixing with subsidiary materials in fermenter, and first dried and shipped in the form of wet fermented feed with 35% moisture content, or separated and molded agglomerated foreign material, and dried to obtain high quality of 10 ~ 15% moisture content. Odors from fermenters and dryers are collected, condensed in primary and secondary condensers to remove odors, It is a process that completely removes odor through biofilter. It uses nutrient-rich leftovers as raw materials for animal feed to increase the utilization of resources and to effectively add value by treating waste that is difficult to treat and to improve environmental pollution. You can prevent it. In addition, according to the freshness of the remaining foods, only the fermentation time can be adjusted to make compost, regardless of the freshness of the food can be treated stably.

본 발명은 남은 음식물을 이용한 가축 사료 제조 공정에 관한 것으로, 남은 음식물을 저장 호퍼에 저장하고, 파쇄기로 파쇄하고, 철분리기로 금속성 이물질을 분리하고, 2차로 비금속성 이물질을 분리하고, 1차 착수기로 착수하여 1차 수분을 제거하고, 2차 압착하여 수분을 추가로 제거하고, 여기서 발생한 착수액은 착수액 저장조에 저장하고, 액상 발효조에 미생물 제재를 투입하고 발효하여 액상 발효 사료로 출하하고, 착수 슬러리는 발효기에서 부원료와 혼합하여 발효하고, 1차 건조하여 수분함량 35%의 습식 발효사료 형태로 출하하거나, 덩어리진 이물을 분리하고, 성형하고, 건조하여 수분 함량 10 ∼ 15%의 양질의 건사료로 출하하고, 발효기 및 건조기에서 발생하는 악취는 수집하여, 1차, 2차 응축기에서 응축하여 악취를 제거하고, 남은 악취를 바이오필터를 통하여 완전히 제거하는 공정에대한 것이다. 일반적으로, 남은 음식물을 이용한 사료 생산은 음식물 초기 수분 함량인 80±5%의 음식물을 이물을 분리하고, 파쇄기로 파쇄하고, 살균하여 죽 상태로 제조하여 급이하여 왔으나, 죽 상태는 운반이 어렵고, 하절기 장기 보관이 불가능하고, 악취가 심하여 처리가 어렵다는 문제가 있었다. 이러한 점을 보완하기 위하여 음식물을 초기 수분 80±5% 상태에서 이물을 분리하고, 파쇄 한 후, 많은 수분 조절제를 투입하여 수분을 30-50%로 조절하고, 직화식으로 건조하여 최종 수분 15%의 제품을 생산하기도 하나, 이 또한 과다한 수분 증발로 에너지 사용량이 많아 경제성이 없으며, 직화식 건조 방식이므로 제품이 타서 사료로서의 가치가 떨어지며, 건조기 증기량이 많아 악취 제거가 제대로 되지 않아 처리에 어려움이 있었다. 또한 음식물의 신선도가 떨어질 경우, 이를 효율적으로 처리하지 못하고 있었다.The present invention relates to a livestock feed manufacturing process using the leftover food, the remaining food is stored in a storage hopper, crushed by a crusher, the metal foreign material is separated by an iron separator, the second non-metallic foreign material is separated, the first set out To remove the primary water by the second stage, and to further remove the water by the second compression, the impingement liquid generated here is stored in the impingement liquid storage tank, the microbial material is added to the liquid fermentation tank and fermented and shipped as liquid fermentation feed, The impregnated slurry is fermented by mixing with the subsidiary materials in the fermenter, and firstly dried and shipped in the form of wet fermented feed having a moisture content of 35%, or separating the agglomerated foreign material, forming and drying to obtain a high quality of 10-15%. Ships as dry feed, collects odors from fermenters and dryers, condenses in primary and secondary condensers to remove odors and replaces remaining odors Via the O filter is for the process to completely remove. In general, feed production using leftover food has been made by feeding 80 ± 5% of the initial moisture content of food, separating foreign matter, crushing with a shredder, sterilizing it, and killing it. In the summer, long-term storage was impossible, and there was a problem that treatment was difficult because of bad smell. To compensate for this, food is separated from foreign matter in the state of 80 ± 5% of initial moisture, and then crushed. Then, many moisture regulators are added to adjust the moisture to 30-50%, and dry by direct fire to 15% of final moisture It also produces the product, but it is also economical due to excessive evaporation of water, which is not economical, and because it is a direct drying method, the product is burned and the value of the food is low. . In addition, when the freshness of food drops, it could not be efficiently processed.

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로써, 남은 음식물을 착수하여 초기 수분을 10에서 15%정도 감소 시켜(80±5%에서 70±5%), 착수액은 별도의 발효조에 넣어 미생물 재제를 투입한 후 24∼48시간 발효하여 액상 발효 사료로 만들어 저장성을 증가 시키고, 착수액 내의 고형물 함량이 작아 탱크로리로 운반이 가능 하며, 착수 슬러리는 발효 하고, 1차 건조하고 하여 수분 함량 30%정도의 발효습사료로 만들거나, 저장성을 중가 시기고 기존 건식 급이 설비을 이용하기 위하여, 성형 후 2차 건조하여 수분 함량 10∼15%의 건조 사료를 생산함으써, 사료의 저장성이 높이고, 수분을 탈수하여 액상 사료화 함으로써 사료의 이용성이 높아질 뿐 아니라 침출수나 폐수에 의한 2차 오염의 염려가 없어지고, 수분을 증발시키는 것이 아니라 기계적으로 짜 내는 것이므로 40% 이상의 에너지를 절감 효과를 기대할 수있다. 또한, 발효 시간을 조정하여 퇴비 설비로도 사용 가능하여 설비 운영을 효율적으로 할 수 있다.The present invention is to solve the above problems, by starting the remaining food to reduce the initial moisture by 10 to 15% (80 ± 5% to 70 ± 5%), the starting liquid is put in a separate fermenter microorganisms It is fermented for 24 to 48 hours after adding the refill to make liquid fermented feed to increase shelf life, and it can be transported to tank lorry because the solid content in impregnated liquid is small. The impregnated slurry is fermented and dried firstly to make 30% moisture content. In order to make a fermented wet feed or to increase the shelf life and to use the existing dry feed equipment, it is dried secondly after molding to produce dry feed having a water content of 10 to 15%, thereby increasing the shelf life of the feed and By dehydration to form a liquid feed, the availability of feed is not only increased, but there is no fear of secondary contamination by leachate or waste water, and it is mechanically squeezed instead of evaporating water. Therefore, more than 40% energy savings can be expected. In addition, the fermentation time can be adjusted to be used as a composting facility, allowing for efficient plant operation.

도 1은 발명에 따른 남은 음식물을 이용한 사료 또는 퇴비 생산에 대한 공정도1 is a process chart for the feed or compost production using the remaining food according to the invention

도 2은 발명에 따른 남은 음식물을 이용한 사료 또는 퇴비 생산 공정 중 액상 발효 공정도2 is a liquid fermentation process diagram of the feed or compost production process using the remaining food according to the invention

도 3은 발명에 따른 남은 음식물을 이용한 사료 또는 퇴비 생산 공정도 도 4은 발명에 따른 남은 음식물을 이용한 사료 또는 퇴비 생산 공정 중 악취 제거 공정도Figure 3 is a feed or compost production process using the leftover food according to the invention Figure 4 is a odor removal process of the feed or compost production process using the remaining food according to the invention

〈도면의 주요 부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>

1:음식물 투입 호퍼 2:파쇄기 3:철 분리기1: Food input hopper 2: Crusher 3: Iron separator

4:이물질 분리기 5:1차 착수기 6:압착기4: Foreign body separator 5: Primary impeller 6: Compressor

7:착수액 저장조 8a:액상 발효조 8b:액상 발효조7: impingement liquid storage tank 8a: liquid fermentation tank 8b: liquid fermentation tank

8c:액상 발효조 9:부원료 저장조 10a:발효기8c: Liquid fermentation tank 9: Subsidiary material storage tank 10a: Fermenter

10b;발효기 11:고속 회전 혼합기 12:1차 건조기10b; fermenter 11: high speed rotary mixer 12: 1st dryer

13:이물질 선별기 14:성형기 15:고속회전 혼합기13: Foreign material sorter 14: Molding machine 15: High speed rotary mixer

16:2차 건조기 17:건식 사료 저장조 18:계량 설비16: Secondary dryer 17: Dry feed storage tank 18: Weighing equipment

19:스크러버 20:1차 응축기 21:2차 응축기19: Scrubber 20: 1st condenser 21: 2nd condenser

22:바이오 필터 23:냉각탑22: biofilter 23: cooling tower

24:저온 냉수 공급 장치24: low temperature cold water supply

이하, 본 발명에 남은 음식물을 이용한 사료 제조 공정에 관한 바람직한 일실시예를 첨부 도면에 의거하여 상세하게 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of the feed manufacturing process using the food left in the present invention in detail as follows.

도1은 발명에 따른 남은 음식물을 이용한 사료 제조 공정에 관한 공정도로, 남은 음식물을 음식물 투입 호퍼(1)에 투입하고, 이를 파쇄기(2)에서 파쇄하고, 철분리기(3)로 금속성 이물질을 분리하고, 이물 분리기(4)를 통하여 기타 이물질을 제거하고, 1차 착수기(5)를 통하여 수분을 일부 제거하고, 압착기(6)를 통하여 수분을 제거하고,착수된 착수액은 착수액 저장조(7)에 저장하고, 착수액을 이송하여 액상 발효조(8a,8b,8c)에서 미생물을 투입하여 24∼48시간 발효하여 탱크로리를 이용하여 출하하고, 탈수 슬러리는 발효기(10a,10b)에 부원료 저장조(9)에 들어 있는 부원료와 영양 발람스를 맞추어 혼합하여 발효하고, 1차 건조기(12)에서 건조하여 수분 함량 35%의 습사료로 출하 하거나, 이물질 선별기(13)에서 덩어리진 이물질을 선별하고, 성형기(14)에서 성형하고, 2차 건조기(16)에서 건조하여 건식 사료 저장조(17)에 저장하고, 계량설비(18)에서 계량하여 출하하고, 건조기 및 발효기에서 배출 되는 악취는 스크러버(19)로 증기를 포집하고, 1차 응축기(20)에서 응측하고, 2차 응축기(21)에서 2차 응축하고, 바이오 필터(22)를 통과하여 악취를 완전히 제거하여, 에너지 사용 효율을 극대화 하고, 자원 활용율을 높이고, 2차 환경 오염을 완벽히 방지 한다.1 is a process related to a feed manufacturing process using the remaining food according to the invention, the remaining food is added to the food input hopper (1), it is crushed in the shredder (2), the iron separator (3) to separate metallic foreign matters And, to remove other foreign matter through the foreign material separator (4), to remove some of the water through the primary impeller (5), to remove the water through the compactor (6), the impingement liquid is impregnated liquid reservoir ( 7), the impregnated liquid is transferred, microorganisms are introduced into the liquid fermentation tanks (8a, 8b, 8c), fermented for 24 to 48 hours and shipped using tank lorry, and the dehydrated slurry is stored in the fermenters (10a, 10b) in the storage of raw materials. (9) mix the fermentation and subsidiary ingredients contained in (9) and fermented, dried in the primary dryer (12) and shipped as a wet feed with a moisture content of 35%, or the foreign matter sorter (13) to sort the agglomerated foreign matter In the molding machine 14 Drying in the secondary dryer 16, stored in the dry feed storage tank 17, weighed in the metering facility 18 and shipped, the odor discharged from the dryer and fermenter captures steam with a scrubber 19, 1 Condensed in the secondary condenser 20, secondary condensed in the secondary condenser 21, and completely passed through the bio filter 22 to remove odors, to maximize energy use efficiency, increase the resource utilization rate, secondary environment It completely prevents contamination.

상기의 식별자가 없습니다.No identifier above

Claims (1)

남은 음식물을 이용한 사료 제조 공정에 있어서,In the feed manufacturing process using the remaining food, 음식물을 파쇄 후 1 차 착수 하는 공정과;Crushing food and then starting the first step; 1차 착수 후 압착 하는 공정과,After the first start and crimping, 착수액을 액상 발효하는 공정과;Liquid fermenting the impregnation solution; 착수 슬러리를 발효 하는 공정과,The process of fermenting the impregnation slurry, 발효 제품을 1차 건조 하여 수분 30%의 습사료로 만드는 공정과,The process of first drying the fermented product to make moist feed with 30% moisture, 성형하여 2차 건조하는 공정과,Forming and secondary drying, 응축기와 바이오 필터를 이용하여 모든 공정에서 발생하는 악취를 제거하는 공정을 특징으로 하는 남은 음식물을 이용한 사료 또는 퇴비 생산 공정Feed or compost production process using leftover food, characterized by removing odor generated in all processes by using condenser and bio filter
KR1019980063953A 1998-12-31 1998-12-31 Producing process of feeds or fertilizers using rest of foodstuffs KR20000047162A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010056577A (en) * 1999-12-15 2001-07-04 김영대 A way to produce fodder, acompost(barnyard manure),salt with garbage(food trash)
KR100305691B1 (en) * 1999-06-07 2001-09-24 양춘승 Food waste aerobic/anaerobic co-ferementation process
KR20020068426A (en) * 2001-02-21 2002-08-27 삼희상사주식회사 Animal fodder made by waste articles and method for manufactureing the same
KR20020079037A (en) * 2001-04-12 2002-10-19 금강산랜드 주식회사 fertilizer making method and equipement is used to food waste fertitizer is maked it
KR100758173B1 (en) * 2007-05-02 2007-09-12 양현식 Method for reusing of foodwaste

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100305691B1 (en) * 1999-06-07 2001-09-24 양춘승 Food waste aerobic/anaerobic co-ferementation process
KR20010056577A (en) * 1999-12-15 2001-07-04 김영대 A way to produce fodder, acompost(barnyard manure),salt with garbage(food trash)
KR20020068426A (en) * 2001-02-21 2002-08-27 삼희상사주식회사 Animal fodder made by waste articles and method for manufactureing the same
KR20020079037A (en) * 2001-04-12 2002-10-19 금강산랜드 주식회사 fertilizer making method and equipement is used to food waste fertitizer is maked it
KR100758173B1 (en) * 2007-05-02 2007-09-12 양현식 Method for reusing of foodwaste

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