KR20000015331A - Matt containing elvan and manufacturing method thereof - Google Patents

Matt containing elvan and manufacturing method thereof Download PDF

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Publication number
KR20000015331A
KR20000015331A KR1019980035198A KR19980035198A KR20000015331A KR 20000015331 A KR20000015331 A KR 20000015331A KR 1019980035198 A KR1019980035198 A KR 1019980035198A KR 19980035198 A KR19980035198 A KR 19980035198A KR 20000015331 A KR20000015331 A KR 20000015331A
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KR
South Korea
Prior art keywords
weight
powder
elvan
manufacturing
finished sheet
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KR1019980035198A
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Korean (ko)
Inventor
한정숙
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한정숙
주식회사 제이에스그린
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Priority to KR1019980035198A priority Critical patent/KR20000015331A/en
Publication of KR20000015331A publication Critical patent/KR20000015331A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/26—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length in several steps
    • B29C43/265—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length in several steps for making multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/823—Temperature control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/88—Adding charges, i.e. additives
    • B29B7/90—Fillers or reinforcements, e.g. fibres
    • B29B7/92—Wood chips or wood fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00—Making granules
    • B29B9/02—Making granules by dividing preformed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/006—Pressing and sintering powders, granules or fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24—Calendering
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/52—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2503/00—Use of resin-bonded materials as filler
    • B29K2503/04—Inorganic materials
    • B29K2503/08—Mineral aggregates, e.g. sand, clay or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Radiation-Therapy Devices (AREA)

Abstract

PURPOSE: A matt containing an elvan and its manufacturing method are provided to improve the radiation efficiency of an infrared ray, to simplify a manufacturing process and to block a water-vein wave and an electronic wave which are harmful to a human body. CONSTITUTION: The manufacturing method for the matt is comprised of the steps of: mixing 20% of an elvan powder that the elvan is ground into a 320 mesh for a synthetic resin of 100 wt % and 20% of a timber powder that a timber is ground; additionally mixing each 5% of clay type bentonite, zeolite and power of pine tree leave and then mixing it in a leader in a melting state; passing the melted mixture through a first calendar to mold a half-finished product having a 0.5mm thickness; piling up the half-finished product in plies and passing through a second calendar given a high temperature heat so as to mold a completed product.

Description

맥반석을 함유한 매트 및 그 제조방법Mat containing elvan rock and its manufacturing method

본 발명은 맥반석을 함유한 매트 및 그 제조방법, 보다 상세하게는 합성수지와 맥반석분말 등을 혼합 및 용융한 후 적정두께를 갖는 필름형태로 성형함에 따라 매트의 사용을 편리하게 하고 인체에 유익한 영향을 주는 원적외선을 방사시키게 되는 반면 인체에 유해한 수맥파와 전자파 등을 차단할 수 있게한 맥반석을 함유한 매트 및 그 제조방법에 관한 것이다.The present invention provides a mat containing elvan, and a method of manufacturing the same, and more particularly, by mixing and melting synthetic resin and elvan, and forming a film having a suitable thickness to facilitate the use of the mat and have a beneficial effect on the human body. The state relates to a mat containing elvan rock and a method of manufacturing the same, which can radiate far infrared rays and block water waves and electromagnetic waves harmful to the human body.

일반적으로, 각종 무기질 성분으로 구성된 맥반석은 천연적인 원적외선 방사기능을 구비하고 있으며, 이러한 원적외선이 인체 또는 각종 생명체에 조사될 경우 그 신진대사와 혈액순환을 촉진시켜 질병의 예방 또는 치료에 효과적일 뿐 아니라 생육조건을 활성화 시키게 되는 등의 연구사례가 이미 여러 문헌을 통해 공지되어 있다.In general, the elvan is composed of various mineral components have a natural far-infrared radiation function, and when such far-infrared rays are irradiated to the human body or various living organisms, they promote metabolism and blood circulation, which is effective in preventing or treating diseases. Case studies such as activating growth conditions are already known in the literature.

맥반석에 열을 가하지 않을 때에 비해 열을 가하게 될 때 원적외선 방사율이 증가됨을 확인한 바 있으며, 이에 따라 맥반석의 특성을 이용하여 인체에 유익한 작용을 할 수 있도록 한 침구류와 생활용품 등 많은 종류의 제품이 활발히 제작 및 시판되고 있는 추세이다.It has been confirmed that far-infrared emissivity increases when heat is applied to the elvan, and accordingly, many kinds of products such as beddings and daily necessities that have a beneficial effect on the human body using the characteristics of the elvan are It is actively being produced and marketed.

종래의 맥반석을 이용한 침구류의 일예로서 국내 공개실용신안공보에 제안된 기술(실용공개번호 제98-11543호)을 살펴보면, 내측에 전열선이 매설된 매트의 상측에 지지층과 수지층을 순차적으로 형성하고 상기 수지층내에 다수의 맥반석을 배열하여 그 상측을 돌출되게 하되 하측을 매설되도록 함에 따라, 상기 전열선에서 발생되는 열이 맥반석에 전도되면서 원적외선을 방출시키게 구성되어 있다.Looking at the technology proposed in the Korean Utility Model Publication (Utility Publication No. 98-11543) as an example of beddings using conventional ganban stone, the support layer and the resin layer are sequentially formed on the upper side of the mat in which the heating wire is embedded And arranging a plurality of elvan stones in the resin layer so as to protrude the upper side thereof and embedding the lower side, so that the heat generated from the heating wire is conducted to the elvan and emit far infrared rays.

그러나 위와 같은 종래의 기술은 매트에 전열선을 매설한 후 이에 지지층과 수지층을 별도의 공정에 의해 형성하되 동일 크기로 가공된 맥반석을 돌출되게 심는 공정 등이 매우 번거로웠고, 매트를 사용할 때 전기의 공급이 선행되어야 하는 등의 사용상 제약이 따르는 문제점이 있었다.However, the conventional technique as described above was very cumbersome, such as the process of embedding the heating wire on the mat and then forming the support layer and the resin layer by separate processes, but protruding the ganban stone processed to the same size, and when using the mat There was a problem that the use restrictions such as the supply of must be preceded.

특히, 전열선을 발열되게 하여 맥반석을 가열하는 과정에서 전자파의 발생이 불가피하였으므로 인체에 유해한 전자파와 함께 인체에 유익한 원적외선의 영향을 동시에 받게 되는 모순점이 있었다.In particular, since the generation of electromagnetic waves was inevitable in the process of heating the heating element by heating the heating wire, there was a contradiction in that the electromagnetic waves harmful to the human body were simultaneously affected by the far infrared rays beneficial to the human body.

한편, 맨반석을 이용한 침구의 다른 일예로 돌침대가 등장하였으나, 부피와 무게가 과중하여 취급 및 사용이 매우 어려웠음은 물론 대량의 자연석을 사용함으로 인하여 생산비용이 많이 소요되는 문제점이 있었다.On the other hand, the stone bed appeared as another example of bedding using the mandala, but the handling and use was very difficult due to the excessive volume and weight, and there was a problem that the production cost is high due to the use of a large amount of natural stone.

본 발명은 상기와 같은 종래의 맥반석을 이용한 침구류의 문제점을 감안하여 안출한 것으로서, 그 목적은 원적외선의 방사율을 향상시킴과 아울러 제조공정을 간편하게 하여 저렴한 가격으로 양산할 수 있는 맥반석을 함유한 매트 및 그 제조방법을 제공하는 것이다.The present invention has been made in view of the above problems of bedding using conventional elvan, its purpose is to improve the emissivity of far-infrared radiation, and to simplify the manufacturing process, it can be mass-produced at low price mat And to provide a method for producing the same.

본 발명의 다른 목적은 비닐장판 형태로 제작하여 사용장소의 제약을 받지 않고 보관 및 휴대를 용이하게 할 수 있는 맥반석을 함유한 매트 및 그 제조방법을 제공함에 있다.It is another object of the present invention to provide a mat and a manufacturing method thereof, which can be manufactured in the form of a vinyl sheet and can be easily stored and carried without being restricted by the place of use.

이러한 목적을 달성하기 위한 본 발명은, 합성수지를 주재료로 하여 맥반석분말과 목분과 벤토나이트와 제오라이트 및 솔입분을 적정비율로 배합하고 이 배합물을 리더기에 투입하여 용융상태에서 혼합하며 혼합된 재료를 시트형태로 일차성형한 후 소정두께를 유지하도록 재차로 시트화 함에 따라, 매트의 사용을 편리하게 하고 인체에 유익한 영향을 주는 원적외선을 방사시키게 되는 반면 인체에 유해한 수맥파와 전자파 등을 차단할 수 있게 함을 특징으로 한다.In order to achieve the above object, the present invention, synthetic resin as the main material, the mixture of ganban stone powder, wood powder, bentonite, zeolite and brushing powder in an appropriate ratio, the mixture is added to the reader and mixed in the molten state and the mixed materials in the form of a sheet As the sheet is formed again to maintain a predetermined thickness after the primary molding, it makes the use of the mat convenient and emits far-infrared rays which have a beneficial effect on the human body, while blocking harmful water waves and electromagnetic waves. It is done.

이하, 본 발명의 맥반석을 함유한 매트 및 그 제조방법을 설명하면 다음과 같다.Hereinafter, a description will be given of the mat containing the elvan rock of the present invention and a manufacturing method thereof.

펠릿형으로 된 합성수지(PVC) 100중량%에 대해 맥반석을 약 320메쉬(Mesh)로 분쇄한 맥반석분말과 목재를 분쇄한 목분을 각각 20중량%씩 배합하고, 이에 점토질의 벤토나이트(Bentonite)와 제오라이트 및 솔입분을 각각 5중량%씩 추가로 배합한다.For each 100% by weight of the synthetic resin (PVC) in pellet form, 20% by weight of ganban stone powder and pulverized wood powder were mixed in 20% by weight, respectively, and clay-like bentonite and zeolite were mixed. And 5% by weight of the brush powder.

상기 각종 재료를 배합한 배합물을 리더기에 투입하여 약 120℃의 온도하에서 약 30~40분 정도 가열 및 교반시켜 용융상태로 만들고, 용융된 혼합액은 제1 카렌더(Calender)기를 통과시켜 그 두께가 0.5mm 정도가 되도록 반제품시트를 성형한 후 1차 성형된 반제품시트를 다수겹으로 겹쳐지게 하여 고열이 가해지는 제2 카렌더기를 재차로 통과시켜 완제품시트의 성형을 완료한다.The compound blended with the various materials was added to a reader, heated and stirred at a temperature of about 120 ° C. for about 30 to 40 minutes to form a molten state, and the molten mixed solution was passed through a first calender to obtain a thickness of 0.5. After molding the semi-finished sheet to about mm, the first molded semi-finished sheet is overlapped in multiple layers, and the second calender is subjected to high heat to pass again to complete molding of the finished sheet.

상기 완제품시트는 1차 성형된 반제품시트를 약 3겹 정도로 겹쳐지게 하고, 완제품시트를 압착하는 제2 카렌더기는 120℃ 정도로 가열되게 하는 것이 바람직하다.The finished sheet is preferably superimposed the first molded semi-finished sheet to about three layers, and the second calender to press the finished sheet is heated to about 120 ℃.

완제품시트의 크기는 수요가의 요구에 맞도록 임의의 크기로 제작이 가능하며, 사용에 적합하도록 원하는 크기로 절단할 수 있다.The size of the finished sheet can be produced in any size to meet the demand of the demand, and can be cut to the desired size to suit the use.

따라서, 상기와 같은 본 발명의 매트를 실내의 바닥재 또는 돗자리 등으로 사용할 경우 매트를 구성하는 맥반석분말에서 다량의 원적외선이 방사되어 지하로부터 발생되는 수맥파와 전자파 등을 차단 내지 흡수하게 되어 육안으로 보이지 않게 인체에 가해지는 해로운 요소를 제거할 수 있으며, 이에 의해 인체의 신진대사를 원활하게 하는 작용을 한다.Therefore, when the mat of the present invention is used as a flooring material or a mat in the room, a large amount of far-infrared rays are radiated from the ganban stone constituting the mat to block or absorb water waves and electromagnetic waves generated from the basement so that they are not visible to the naked eye. Harmful factors applied to the human body can be removed, thereby acting to facilitate the metabolism of the human body.

또한 본 발명의 매트는 그 운반과 취급 및 사용방법이 용이함은 물론 사용장소의 제약을 받지 않으며, 사용에 따른 별도의 유지수단이 전혀 필요치 않은 편리성이 있는 것이다.In addition, the mat of the present invention is easy to transport, handle, and use, as well as is not restricted by the place of use, there is a convenience that does not require any separate maintenance means according to use.

이와 같은 본 발명의 맥반석을 함유한 매트는 맥반석을 미세한 상태로 분말화하여 합성수지와 함께 시트 형태로 제작함에 따라, 맥반석에서 발생되는 원적외선 방사기능을 유지하면서 간단한 공정으로 제조가 가능하여 생산성을 향상시킴과 아울러 인체에 유익한 효과를 제공할 수 있다.As the mat containing the elvan rock of the present invention is powdered in a fine state to produce a sheet form together with the synthetic resin, it is possible to manufacture in a simple process while maintaining the far-infrared radiation function generated in the elvan, improving productivity In addition, it can provide a beneficial effect on the human body.

또한 일반적인 합성수지 시트와 동일 내지 유사한 방법으로 사용할 수 있게되어 그 사용범위가 광범위함은 물론 사용방법 및 취급이 매우 간단한 장점도 있다.In addition, it can be used in the same to or similar to the general synthetic resin sheet has a wide range of use as well as a very simple method of use and handling.

Claims (2)

합성수지(PVC) 100중량%에 대해 맥반석을 약 320메쉬(Mesh)로 분쇄한 맥반석분말과 목재를 분쇄한 목분을 각각 20중량%씩 배합하고, 이에 점토질의 벤토나이트(Bentonite)와 제오라이트 및 솔입분을 각각 5중량%씩 추가로 배합하여 리더기에서 용융상태로 혼합하며, 용융된 혼합액은 제1 카렌더(Calender)기를 통과시켜 그 두께가 0.5mm 정도가 되도록 반제품시트를 성형한 후 이 반제품시트를 다수겹으로 겹쳐지게 하여 고열이 가해지는 제2 카렌더기를 재차로 통과시켜 완제품시트를 성형하게 된 구성을 특징으로 하는 맥반석을 함유한 매트.For each 100% by weight of PVC, a mixture of ganban stone powder and pulverized wood powder is mixed with 20% by weight of ganban stone, which is about 320 mesh, and bentonite, zeolite and zeolite of clay Each additional 5% by weight of the mixture is mixed in a molten state in a reader, and the molten mixed solution is passed through a first calender to form a semi-finished sheet to have a thickness of about 0.5 mm, and then a plurality of semi-finished sheets are stacked. A mat containing ganbanite, characterized in that the second calender machine subjected to high heat is applied again to be superimposed to form a finished sheet. 합성수지(PVC) 100중량%에 대해 맥반석을 약 320메쉬(Mesh)로 분쇄한 맥반석분말과 목재를 분쇄한 목분을 각각 20중량%씩 배합하되 이에 점토질의 벤토나이트(Bentonite)와 제오라이트 및 솔입분을 각각 5중량%씩 추가로 배합하는 단계와;20% by weight of ganban stone powder and pulverized wood powder are mixed with 20% by weight of 100% by weight of synthetic resin (PVC), respectively, and clay powder, bentonite, zeolite and brush powder, respectively. Further compounding by 5% by weight; 상기 배합된 각종 재료를 리더기에 투입하여 약 120℃의 온도하에서 약 30~40분 정도 가열 및 교반시켜 용융하는 단계와;Injecting the blended various materials into a reader to heat and stir for about 30 to 40 minutes at a temperature of about 120 ° C .; 상기 용융된 혼합액을 제1 카렌더(Calender)기를 통과시켜 그 두께가 0.5mm 정도가 되도록 반제품시트를 성형하는 단계와;Forming the semi-finished sheet by passing the molten mixed solution through a first calender and having a thickness of about 0.5 mm; 상기 1차 성형된 반제품시트를 다수겹으로 겹쳐지게 하여 고열이 가해지는 제2 카렌더기를 재차로 통과시켜 완제품시트의 성형을 완료하는 단계를 포함한 것을 특징으로 하는 맥반석을 함유한 매트의 제조방법.And superimposing the first molded semi-finished sheet in multiple layers and passing the second calender again subjected to high heat to complete molding of the finished sheet.
KR1019980035198A 1998-08-28 1998-08-28 Matt containing elvan and manufacturing method thereof KR20000015331A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010100282A (en) * 2000-04-07 2001-11-14 정승준 Far-infrared radiation composition
KR20020094842A (en) * 2001-06-07 2002-12-18 박광진 Fragrant Plastic Production made of Mugwort, bio-ceramic for chinese prescription, far infrared radiation effect And Manufacturing method of the same.
KR100363634B1 (en) * 1999-12-21 2003-01-24 이기원 Shielding materials for electromagnetic radiation using the expansional minerals
KR20030086026A (en) * 2002-05-03 2003-11-07 김주섭 Loess composition having elasticity
KR100458015B1 (en) * 2001-09-26 2004-11-18 주식회사 삼동산업 The Manufacturing Method For Agricultural Polyolepin Film

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100363634B1 (en) * 1999-12-21 2003-01-24 이기원 Shielding materials for electromagnetic radiation using the expansional minerals
KR20010100282A (en) * 2000-04-07 2001-11-14 정승준 Far-infrared radiation composition
KR20020094842A (en) * 2001-06-07 2002-12-18 박광진 Fragrant Plastic Production made of Mugwort, bio-ceramic for chinese prescription, far infrared radiation effect And Manufacturing method of the same.
KR100458015B1 (en) * 2001-09-26 2004-11-18 주식회사 삼동산업 The Manufacturing Method For Agricultural Polyolepin Film
KR20030086026A (en) * 2002-05-03 2003-11-07 김주섭 Loess composition having elasticity

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