KR19990068364A - Recycle method for waste food and apparatus thereof - Google Patents
Recycle method for waste food and apparatus thereof Download PDFInfo
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- KR19990068364A KR19990068364A KR1019990015375A KR19990015375A KR19990068364A KR 19990068364 A KR19990068364 A KR 19990068364A KR 1019990015375 A KR1019990015375 A KR 1019990015375A KR 19990015375 A KR19990015375 A KR 19990015375A KR 19990068364 A KR19990068364 A KR 19990068364A
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- South Korea
- Prior art keywords
- waste
- incinerator
- drying
- food
- heat
- Prior art date
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- 239000002699 waste material Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 20
- 235000013305 food Nutrition 0.000 title claims abstract description 11
- 239000000356 contaminant Substances 0.000 claims abstract description 33
- 235000013311 vegetables Nutrition 0.000 claims abstract description 32
- 238000001035 drying Methods 0.000 claims abstract description 31
- 239000010794 food waste Substances 0.000 claims abstract description 24
- 238000000926 separation method Methods 0.000 claims abstract description 20
- 239000002918 waste heat Substances 0.000 claims abstract description 15
- 239000010865 sewage Substances 0.000 claims abstract description 13
- 210000003608 fece Anatomy 0.000 claims abstract description 12
- 239000010871 livestock manure Substances 0.000 claims abstract description 12
- 238000004064 recycling Methods 0.000 claims abstract description 12
- 239000005416 organic matter Substances 0.000 claims abstract description 11
- 239000013049 sediment Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000002361 compost Substances 0.000 claims abstract description 6
- 239000011521 glass Substances 0.000 claims abstract description 6
- -1 and removing shells Substances 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- 239000010813 municipal solid waste Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 239000013058 crude material Substances 0.000 claims 2
- 238000004062 sedimentation Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 22
- 238000003860 storage Methods 0.000 abstract description 17
- 238000000855 fermentation Methods 0.000 abstract description 8
- 230000004151 fermentation Effects 0.000 abstract description 8
- 238000005406 washing Methods 0.000 abstract description 8
- 238000012546 transfer Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 5
- 150000003839 salts Chemical class 0.000 abstract description 5
- 239000007791 liquid phase Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000003795 desorption Methods 0.000 abstract description 2
- 239000000446 fuel Substances 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 2
- 239000012634 fragment Substances 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 238000000151 deposition Methods 0.000 description 7
- 238000009264 composting Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 101000623801 Homo sapiens Protein misato homolog 1 Proteins 0.000 description 2
- 102100023096 Protein misato homolog 1 Human genes 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000004332 deodorization Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- 238000010169 landfilling Methods 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000002198 insoluble material Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/02—Apparatus for the manufacture
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
본 발명은 음식물 및 야채쓰레기 자원화방법에 관한 것으로, 음식물쓰레기에 함유된 일정크기 이상의 불용협잡물을 분쇄, 세정하여 염분을 제거하는 파쇄세정 수단과, 초동에 조개껍질, 철재류, 유리조각 등을 침적 제거할 수 있는 침적물 분리 수단과, 액상에 함유된 5㎜이상의 협잡물을 로타리스크린으로 제거하고 제거된 협잡물을 수납하여 75%이하의 함수율로 탈수하고 탈리액을 제 1 저류조에 저류하는 협잡물 제거 수단과, 펌프로 저류액을 유량조정조에 공급하고 조정조의 정량액상을 원심분리기로 고액분리시키는 수단과, 원심분리기의 분리액은 제 2저류조로 입하시켜 하수와 병합처리토록 하는 수단과, 분리케이크(Cake)는 스크류컨베어로 이송되면서 적당량의 분뇨케이크 톱밥 또는 마사토가 한 라인의 스크류컨베어에서 고르게 혼화되게 하는 혼화수단과, 소각기의 폐열 또는 열품기로 50℃이상의 공기가 바닥에 공급되고 분뇨케이크의 유기질 열에너지에 의해 고르게 숙성되게 하는 발효수단으로 구성하여 음식물쓰레기중의 유기물을 유기질퇴비로 자원화 할 수 있게 하고,The present invention relates to a method for recycling food and vegetable waste, including crushing and washing means for removing salt by crushing and washing insoluble contaminants of a predetermined size or more contained in food waste, and removing shells, iron materials, glass fragments, etc. in the first stage. Sediment separation means capable of separating sediments, and debris removal means for removing debris of 5 mm or more contained in the liquid phase with a rotary screen, storing the debris removed at a moisture content of 75% or less, and storing the desorption liquid in the first storage tank; Means for supplying the storage liquid to the flow regulating tank and solid-liquid separation of the fixed liquid phase of the adjusting tank with a centrifugal separator, the separating liquid of the centrifugal separator into the second storage tank for merging with sewage, and the separation cake (Cake) Transfers to a screw conveyor so that an appropriate amount of manure cake sawdust or masato is evenly mixed in a line of screw conveyors. Mixing means, to a group of waste heat or yeolpum of the incinerator is more than 50 ℃ air consists of a fermentation method to be supplied to the bottom is evenly aged by the organic heat of the manure cake and allows recycling of organic matter in the food waste into organic compost,
또한 협잡물처리기에서 탈수제거되는 협잡물을 스크류컨베어로 이송하고 스크류컨베어는 소각기의 배풍연돌 내부에 설치하여 협잡물을 건조시키는 수단과, 건조된 협잡물을 소각기에 유입하여 소각하는 저연비의 소각수단과, 소각기에서 형성되는 800℃이상의 폐열이 배풍연돌을 통과케하여 협잡물을 건조시키면서 건조로의 열원을 사용하여 야채쓰레기를 건조할 수 있게 하는 건조로 수단과, 유입호퍼에 반입된 야채쓰레기가 절단기로 적당히 절단되고 건조로 상단 벨트컨베어에 고르게 유입되면서 점점 하단으로 이송되게 하여 소각기 폐열로 야채쓰레기를 건조시키는 수단과, 건조된 야채쓰레기를 집하하여 압축기로 압축하는 수단으로 구성되어 사료화 할 수 있게 하므로써 대용량으로 발생되는 음식물 및 야채쓰레기를 저렴한 건설비와 유지관리비로 처리하면서 자원화 할 수 있는 특징이 있다.In addition, the debris from the debris processor is transported to the screw conveyor, and the screw conveyor is installed inside the vent stack of the incinerator to dry the contaminants, and the low fuel consumption incineration means for injecting the dried contaminants into the incinerator, and at the incinerator. The waste heat of 800 ℃ or more is passed through the ventilating stack to dry the contaminants, and the drying furnace means to dry the vegetable waste using the heat source of the drying furnace, and the vegetable waste brought into the inflow hopper is properly cut and dried by the cutter. The food is produced in a large capacity by being composed of means for drying vegetable waste with incinerator waste heat, and means for collecting dried vegetable waste and compressing it with a compressor. Construction cost and maintenance pipe There is a feature that can be resourceized while processing with lib.
Description
본 발명은 본 출원인의 특허 제 087464호(분뇨 및 정화조오니 전처리방법)의 협잡물처리기와 원심분리기를 이용한 전처리 기술과, 특허 제 169304호(분뇨고도처리방법)의 분뇨케이크를 퇴비화하고 분리액을 하수와 연계처리 하는 기술 등을 개선하여 음식물 및 야채쓰레기를 자원화 할 수 있도록 하는 음식물 및 야채쓰레기 자원화 방법 및 그 장치에 관한 것이다.The present invention composted the applicant's patent No. 087464 (manure and septic tank sludge pretreatment method) and a pretreatment technique using a centrifuge, and the manure cake of Patent No. 169304 (manure altitude treatment method), and separated the sewage solution. The present invention relates to a food and vegetable waste resource recycling method and apparatus for recycling food and vegetable waste to be improved by improving the technology of linking and processing.
우리 나라 음식물쓰레기는 다른 쓰레기에 비해 배출량이 많으며 부패성, 염분, 함수량, 불용협잡물 등의 성상의 문제 때문에 그 처리에 복합적인 어려움을 갖고 있다. 이들을 일반 폐기물매립장에 매립하게 되면 매립 후 부패되면서 동식물 지방성유기물은 지방산으로, 유지성질소는 암모늄으로 변성되어 침출되므로 침출수처리시 미생물에 대한 독소부하로 작용되어 수 처리를 완성할 수 없는 문제점을 제공하고 있다.Korea's food waste has more emissions than other wastes, and it has a complex difficulty in handling because of the problems of perishability, salt, water content, and insoluble contaminants. If these landfills are decomposed after landfilling, they are decomposed after landfill, and the fatty and organic fats and fats are denatured as fatty acids, and ammonium nitrogen is leached into ammonium, which acts as a toxin load for microorganisms during leachate treatment, thus providing a problem that water treatment cannot be completed. have.
일부 도시에서는 소규모로 사료화, 퇴비화 등으로 그 기술을 도출하려 노력하고 있지만 음식물쓰레기중의 자원화를 위한 유기물은 비여과성 물질들로서 80%이상의 높은 함수율과 빠른 부식성을 갖고 있어 사료화에는 사료보조제, 퇴비화에는 보습제를 혼화해야 하며, 다시 발효과정을 거처야하는 고비용의 문제점이 있고 대용량을 처리할 수 없는 한계성이 있다.Although some cities are trying to derive the technology by feeding and composting on a small scale, the organic materials for the recycling of food waste are non-filtration materials with high water content of over 80% and fast corrosiveness. There is a problem of high cost that must be mixed and fermentation process again, and there is a limitation that it cannot handle a large capacity.
또한, 유통과정에서 발생되는 대용량의 야채쓰레기는 함수율이 75%이상으로서 부식성이 높고 집단으로 발생되기 때문에 이 또한 자원화을 위해 많은 건설비가 소요되며, 음식물쓰레기처리와 비슷한 문제점을 내포하고 있다.In addition, the large amount of vegetable waste generated in the distribution process is more than 75% water content is high corrosive and generated as a group, which also requires a lot of construction costs for resources, and has similar problems with food waste treatment.
그러므로 음식물 및 야채쓰레기는 어떠한 방법이든 대용량을 일시에 처리할 수 있는 기술개발이 시급히 요구된다.Therefore, food and vegetable waste is urgently needed to develop a technology capable of processing a large amount of waste at any one time.
이상에서 설명한 바와같이 현재까지의 처리기술로는 환경기초시설 또는 자원화를 완성할 수 없음에 있어서, 전용수거차로 음식물쓰레기가 반입되면 이를 지체없이 파쇄, 분해, 협잡물세정, 침적물제거, 협잡물 분리탈수, 염분제거, 자원화유기물 고액분리 등의 공정을 일괄 공정으로 하여 불용성물질은 최대한 회수, 세정, 탈수하여 소각이 용이토록 하고 또한 매립 시 부수 오염원을 억제하며 유기물은 최대한 회수하여 분뇨전처리 과정의 원심분리기에서 회수되는 케이크, 톱밥, 마사토 등의 저 비용의 물질을 혼화하여 발효과정을 거처 퇴비화로 자원화 할 수 있게 하고 원심분리기의 분리액은 하수와 병합처리 토록 한다.As described above, it is not possible to complete the environmental basic facilities or resourceization with the current treatment technology. If food waste is brought into a dedicated truck, it can be crushed, decomposed, cleaned of impurities, sediment removal, dewatered dewatering, Processes such as desalination and solid-liquid separation of reconstituted organic matter to collect, clean and dehydrate insoluble materials as much as possible to facilitate incineration, and to prevent incidental pollutants during landfilling, and to recover organic materials as much as possible in a centrifuge in the pretreatment process. Low-cost materials such as recovered cakes, sawdust and masatos are mixed to allow the fermentation process to be composted, and the centrifuges can be combined with sewage.
또한 음식물쓰레기에서 제거되는 협잡물은 소각기의 폐열로 건조할 수 있게 하여 저연비의 소각기를 운영하고 이때 형성되는 800℃이상의 폐열을 건조로의 건조열로 운영할 수 있게 하므로서 절단된 야채쓰레기가 다단건조로에서 장기간 체류하여 충분히 건조되어 사료화 할 수 있도록 하는 음식물 및 야채쓰레기 자원화 방법 및 그 장치을 제공하는데 있다.In addition, the wastes removed from the food waste can be dried by the waste heat of the incinerator to operate the low fuel consumption incinerator, and the waste heat of 800 ℃ or more can be operated as the drying heat of the drying furnace. The present invention provides a food and vegetable waste recycling method and apparatus for allowing it to be sufficiently dried and feed.
도 1 은 본 발명의 음식물쓰레기 퇴비화 일실시예시도1 is an embodiment of the food waste composting of the present invention
도 2 는 본 발명의 야채쓰레기 사료화 일실시예시도Figure 2 is an embodiment of vegetable trash feed according to the present invention
-도면중주요부분에대한부호의설명-Explanation of symbols on the main parts of the drawing
1; 투입호퍼 2; 협잡물파쇄분리기One; Input Hopper 2; Crushed Shredding Separator
3; 협잡물처리기 4; 제 1저류조3; Contaminant handler 4; First storage tank
5; 이송펌프 6; 유량조정조5; Transfer pump 6; Flow adjustment tank
7; 원심분리기 8; 제 2저류조7; Centrifuge 8; Second storage tank
9; 소각기9; Incinerator
11; 발효조 14; 스크류컨베어11; Fermenter 14; Screw Conveyor
15; 탈취탑 16; 협잡물건조기15; Deodorization tower 16; Crusher Dryer
2b; 파쇄기 2c; 스크랫바컨베어2b; Crusher 2c; Scrap Bar Conveyor
2d; 침적실린더 2g; 세정수분무노즐2d; Immersion cylinder 2g; Water Spray Nozzle
3a; 로터리스크린3a; Rotary screen
7a; 유입관 7b; 외동볼7a; Inlet tube 7b; Single Ball
7c; 내동스크류 7d; 기어박스7c; Internal screw 7d; Gearbox
7e; 스크류컨베어7e; Screw Conveyor
9a; 연돌 9b; 배풍연돌9a; Stack 9b; Baeyeonbyeon
9c; 소각로9c; incinerator
10b; 절단기 10c; 유입호퍼10b; Cutter 10c; Inflow Hopper
10d; 건조단 10e; 배풍기10d; Drying stage 10e; Blower
11b; 바레일 11c; 혼화기11b; Baril 11c; Admixture
상기 본 발명의 목적을 달성하기 위한 음식물쓰레기 처리방법에 있어서, 수거차로 운반되어온 음식물쓰레기를 투입호퍼(1)에 투입하고 협잡물파쇄분리기(2)에서 함유된 큰 협잡물을 파쇄하면서 세정수로 염분을 제거하고 조개껍질, 금속류, 유리조각 등의 처리불능 물질을 초동에 침적시켜 제거하는 단계와, 협잡물처리기(3)에서 파쇄된 협잡물과 조목협잡물을 분리 탈수하는 단계와, 협잡물 분리액을 제 1저류조(4)에 저류하면서 원심분리기(7)로 함유된 미세목 유기물을 고액 분리하여 유기물을 회수하는 단계와, 분리액을 제 2저류조(8)에 입하하여 분리액을 하수와 병합처리 하는 단계와, 발효조(11)에서 회수된 케이크에 분뇨케이크, 톱밥, 미사토 등과 혼화하여 분뇨케이크의 유기에너지의 발열 또는 인위적 공급열로 발효시켜 퇴비화하는 단계로 이루어진다.In the food waste treatment method for achieving the object of the present invention, the food waste transported to the collection truck is put into the input hopper (1) and the salts are washed with washing water while crushing the large contaminants contained in the crushing debris separator (2) Removing and depositing untreated materials such as shells, metals, and glass pieces in the initial stage; separating and dewatering the debris and crude contaminants crushed in the contaminant processor 3; and separating the contaminant separation liquid into a first storage tank. Recovering the organic matter by solid-liquid separation of the micro-wood organic matter contained in the centrifuge (7) while storing in (4), and depositing the separation solution in the second storage tank (8) to treat the separation solution with sewage; , Mixed with the manure cake, sawdust, misato, etc. in the cake recovered from the fermentation tank (11) consists of a step of fermentation by heating or artificial supply heat of organic energy of the manure cake compost. It is broken.
또한 야채쓰레기 처리방법에 있어서는 조목 협잡물제거기에서 분리탈수되는 협잡물을 협잡물건조기(16)에서 소각로(9c)에 형성하는 폐열로 건조시켜 소각하는 단계와, 건조로(10)에 협잡물 건조과정을 통과한 폐열을 수납하여 야채쓰레기 건조열로 사용하는 건조 단계와, 절단기(10b)로 반입된 야채쓰레기를 적당하게 절단하여 건조로(10)의 상단에서 하단으로 이동시키면서 건조시켜 사료화하는 단계로 이루어져 있다.In addition, in the vegetable waste treatment method, the debris separated and dehydrated by the crude wood contaminant remover is dried by incineration by drying the waste heat formed in the incinerator (9c) in the contaminant dryer (16), and the condensate drying process is passed through the drying furnace (10). Drying step of storing the waste heat and using the vegetable waste drying heat, and the step of cutting the vegetable waste brought into the cutter (10b) appropriately and dried while moving from the upper end to the lower end of the drying furnace 10 to feed into.
상기 본 발명의 효과를 달성하기 위한 작용수단에 있어서 초동단계는 함유된 큰 협잡물을 조목으로 파쇄하고 세정수로 염분을 제거하는 파쇄 세정수단과, 스크랩바로 고르게 이송되게 하면서 조개껍질, 금속류, 유리조각 등의 유해물질을 침적조에 침적시켜 스크류로 제거토록하는 침적물 분리제거 수단과, 함유된 조목협잡물을 협잡물처리기에서 분리하여 스크류프레스로 탈수하는 협잡물 분리탈수 수단과, 상기 분리액을 제 1저류조(4)에 저류하고 이를 정량으로 원심분리기(7)에 유입하여 함유된 유기물을 회수하는 원심분리기 수단과, 분리액을 제 2저류조(8)에 입하하여 하수와 병합처리토록 하고, 회수되는 유기질케이크에 분뇨케이크, 톱밥, 미사토 등을 혼화하여 발효조에서 숙성시켜 퇴비화하는 발효수단으로 구성된 음식물쓰레기 자원화 수단과,The first step in the action means for achieving the effect of the present invention is a crushing cleaning means for crushing the large contaminants contained in the crude wood and remove the salt with the washing water, shells, metals, glass pieces while being evenly transferred to the scrap bar Sediment separation and removal means for depositing the harmful substances such as to the deposition tank to remove by screw, the sediment separation and dewatering means for separating the crude wood condensate contained in the contaminant treatment machine and dewatered by screw press, and the separation solution in the first storage tank (4 ) Into the centrifuge (7) to recover the contained organic matter, and to separate the liquid into the second storage tank (8) to be combined with the sewage, and to the recovered organic cake Food waste recycling means consisting of fermentation means that mixes manure cake, sawdust, misato, etc. ,
또한 협잡물처리기의 협잡물을 소각기(9) 배풍열로 건조시켜 소각하는 소각기수단과, 배풍열을 건조로(10)에 인입시켜 야채쓰레기를 건조하는 건조로 수단으로 구성된 야채쓰레기 사료화 수단으로 구성된다.In addition, the incinerator (9) is composed of incinerator means for drying the incinerator (9) by the exhaust heat to incineration, and vegetable waste feed means consisting of a drying furnace means for introducing the exhaust heat into the drying furnace 10 to dry the vegetable waste.
이하 본 발명의 작용 및 효과에 관하여 일실시예시를 들어 설명한다.Hereinafter will be described with reference to an embodiment of the operation and effects of the present invention.
도 1 은 본 발명의 음식물쓰레기 퇴비화 일 실시예시도로서, 이에 도시된 바와 같이 음식물쓰레기에 함유된 큰 협잡물을 파쇄하는 파쇄기(2b)와 함유된 침적물을 침적시켜 제거할 수 있는 침적실린더(2d)가 내설된 협잡물파쇄분리기(2)가 설치되고 조목협잡물을 분리 제거할 수 있는 협잡물처리기(3)가 설치되며, 분리액을 저류할 제 1저류조(4)가 설치된다.1 is an example of the food waste composting of the present invention, a crusher (2b) for crushing the large contaminants contained in the food waste as shown therein and the deposition cylinder (2d) that can be removed by depositing the contained deposits A sewage crushing separator (2) having a built-in structure is installed, and a contaminant processing unit (3) capable of separating and removing crude contaminants is installed, and a first storage tank (4) for storing the separation liquid is installed.
분리액을 이송할 펌프(5)와 유량조정조(6)가 연설되고 유량조(6)와 원심분리기(7)가 연설되며 이의 분리액을 저류할 제 2저류조(8)가 설치되며 액상을 하수처리장으로 이송할 펌프가 외설 된다.The pump 5 to transfer the separation liquid and the flow adjustment tank 6 are extended, the flow tank 6 and the centrifuge 7 are extended, and a second storage tank 8 is installed to store the separation liquid, and the liquid is sewage. The pump to be transferred to the treatment plant is isolated.
원심분리기(7)에서 회수되는 케이크는 분뇨 및 축산폐수케이크, 톱밥, 마사토 등을 혼화 할 스크류컨베어(14)가 설치되며 연계하여 발효조(11)가 설치된다.The cake recovered in the centrifuge 7 is provided with a screw conveyor 14 to mix the manure and livestock waste cake, sawdust, Masato and the like fermentation tank 11 is installed.
도 2는 본 발명의 야채쓰레기를 자원화하기 위한 일실시예시도로서, 협잡물처리기(3)에서 제거탈수된 협잡물에 열풍을 주기위한 연돌(9a)이 외설되고 내부에 펀칭실린더와 협조된 스크류컨베어(16a)가 내설된 협잡물건조기(16)가 설치된다. 내화벽돌로 축조된 소각로(9c)와 배풍연돌(9b), 협잡물유압구가 구성된 소각기(9)가 설치되고 연돌(9a)에는 배풍기(10e)가 건조로(10)와 연계되어 설치된다. 또한 건조로(10)는 야채쓰레기유입호퍼(10c), 절단기(10b) 다단건조단(10d)이 내설되고 유압포장기가 설치된다.Figure 2 is an embodiment for the resource recycling of the vegetable waste of the present invention, the chimney (9a) for giving hot air to the debris dehydrated from the contaminant processor (3) is insulated and the screw conveyor (cooperative with the punching cylinder inside) The junk-dryer 16 incorporating 16a) is installed. Incinerator 9c and refractory stack 9b, which are constructed of a refractory brick, are provided with an incinerator 9 composed of a confined hydraulic pressure port, and an exhaust fan 10e is installed in connection with the drying furnace 10 in the stack 9a. In addition, the drying furnace 10 is a vegetable waste inflow hopper (10c), the cutting machine (10b) multi-stage drying stage (10d) is built-in and a hydraulic packaging machine is installed.
이하 첨부된 도면 1 에서 본 발명의 구성을 상세히 설명하면 다음과 같다.Hereinafter, the configuration of the present invention in detail in the accompanying drawings 1 as follows.
벌크로 또는 소분포장으로 반입되는 음식물쓰레기를 수납할 투입호퍼(1)와 지체없이 큰 협잡물을 조목으로 파쇄할 파쇄기(2b)가 협조되어 내설되고 파쇄기(2b) 아래에서 파쇄기(2b)를 통과한 음식물쓰레기를 지체없이 이동시키기 위한 스크랩바컨베어(2c)가 케이싱바닥과 협조되어 내설되고, 케이싱상부에는 세정수 분무노즐(2g)이 내설되고, 음식물쓰레기에 함유된 조개껍질, 금속류, 유리조각 등을 침적시키기 위한 침적실린더(2d)와 협조된 스크류가 내설된 협잡물파쇄분리기(2)가 설치된다.An input hopper (1) for storing food waste brought into bulk or small packaging and a crusher (2b) for crushing large contaminants without delay are cooperatively installed and passed through the crusher (2b) under the crusher (2b). A scrap bar conveyor (2c) for moving food waste without delay is installed in cooperation with the bottom of the casing, and a washing water spray nozzle (2g) is installed in the upper part of the casing, and shells, metals, glass pieces, etc. contained in food waste A sediment crushing separator (2) in which a cooperating screw (2d) and a cooperative screw is installed is installed.
협잡물파쇄분리기(2)와 접설되고 5㎜이하의 간극으로 로터리스크린(3a)이 조합된 여과통이 내설되고 여과통의 막힘협잡물을 이완할 링스크링과 이와 연계되어 제거된 협잡물을 수납할 수 있고, 여과부와탈수부가 연통되며 펀칭구멍이 형성된 실린더와 이의 내벽과 간극이 협조된 스크류가 내설된 조목협잡물처리기(3)가 설치된다.A filter barrel, which is connected to the fine particle crushing separator (2) and has a rotary screen (3a) combined with a gap of 5 mm or less, is installed, and can contain a ring screw to loosen the blockage of blockage of the filter barrel and the impurities removed in association therewith. The filtration unit and the dehydration unit communicate with each other and a punching hole cylinder and an inner wood coarse matter processor 3 incorporating a screw in which a gap is cooperated are installed.
이의 분리액을 저류할 제 1저류조(4)가 시설되며 분리액을 이송할 펌프(5)가 외설된다. 펌프(5)와 연설되고 원심분리기(7)에 유입할 량을 조정하는 유량조정조(6)가 원심분리기(7)와 연계되며, 원심분리기(7)는 농축수평볼, 농축경사볼, 탈수경사볼로 구성된 외동볼(7b)과 이의 내벽과 1㎜ 간극이하로 협조된 내동스크류(7c)가 내설되고 외동볼(7b) 축단과 결합되고 감속축이 내동스크류(7c)축과 연동된 기어박스(7d)로 구성되어 설치된다.A first storage tank 4 for storing the separation liquid is installed and a pump 5 for transferring the separation liquid is installed. A flow rate adjusting tank (6) which is in communication with the pump (5) and adjusts the flow rate into the centrifuge (7) is connected with the centrifuge (7), and the centrifuge (7) is a concentrated horizontal ball, a concentrated tilt ball, and a dehydration slope. A gearbox in which a single-sided ball 7b consisting of a ball and a inner-screw 7c co-ordinated within a gap of 1 mm or less with the inner wall thereof are installed, coupled with the end of the single-sided ball 7b, and the reduction shaft is interlocked with the inner screw 7c axis. It consists of 7d and is installed.
상기 원심분리기(7)의 분리액을 일시 저류할 제 2저류조(8)가 시설되고 바닥에는 블로워에서 공급되는 공기를 포기할 산기관이 내설되며 액상을 하수처리장으로 이송할 펌프가 설치된다.The second storage tank (8) to temporarily store the separation liquid of the centrifuge (7) is installed, and the bottom is provided with an acid pipe to abandon the air supplied from the blower, and a pump to transfer the liquid to the sewage treatment plant is installed.
상기 원심분리기(7)에서 회수되는 음식물케이크를 이송하고, 분뇨케이크, 톱밥, 마사토 등과 혼화할 혼화라인이 접수된 스크류컨베어(14)가 설치되며, 이와 연계되고 바레일(11b)에서 연동하는 혼화기(11c)와 조바닥에서 열풍을 분배하는 연돌이 내설된 발효조(11)가 설치된다.The screw conveyer 14, which transfers the food cake recovered from the centrifugal separator 7 and which has a mixing line to be mixed with manure cake, sawdust, masato and the like, is installed, and is connected to the horn connected to the barrail 11b. A fire 11c and a fermentation tank 11 in which a stack for distributing hot air from the bottom of the tank are installed.
도면 2 에 도시된 바와같이 협잡물처리기(3)의 스크류프레스에서 탈수된 협잡물을 이송할 스크류컨베어와 협조된 실린더(16a)가 내설되고 이를 감싸는 연돌(9a)이 외설되며, 일단은 소각기(9)의 열배출연돌(9b)과 접설되고 타단에는 배풍기(10e)가 설치된 협잡물건조기(16)가 설치된다.As shown in FIG. 2, a screw conveyor and a cylinder 16a cooperated with the screw conveyor to transfer the dehydrated contaminants in the screw press of the contaminant processor 3 are installed, and the stack 9a enclosing the incinerator is enclosed. The tumble dryer 9b is connected to the heat exhaust stack 9b and the other end is provided with a tumble dryer 16 having an air blower 10e installed thereon.
상기 협잡물건조기(16)에서 건조된 협잡물을 입하하는 유압호퍼와 열배출연돌(9b)가 협잡물건조기(16)와 접설된 폐기물소각기(9)가 설치된다.The waste incinerator 9 in which the hydraulic hopper and the heat discharge stack 9b are placed in contact with the contaminant dryer 16 receives the condensate dried in the contaminant dryer 16.
또한 배풍기(10e)의 열원을 내부에 수납할 수 있고 반입된 야채쓰레기를 고르게 유입할 유입호퍼(10c)와 야채쓰레기를 일정크기로 절단할 절단기(10b)가 연설되며 상단에서 점점 하단으로 이송할 스탠웨이브스크린컨베어를 다단으로 건조단(10d)을 내설하고 하단에는 건조야채를 회수할 스크류컨베어가 접설된 건조로(10)가 설치되며 악취를 제거할 탈취탑(15)이 설치된다.In addition, the heat source of the blower 10e can be stored therein, the inflow hopper 10c for evenly introducing the imported vegetable waste and the cutting machine 10b for cutting the vegetable waste to a certain size are speeched and gradually transferred from the top to the bottom. The drying stage 10d is installed in a multi-stage stand-by screen conveyor, and a drying furnace 10 in which a screw conveyor is installed to recover dried vegetables is installed, and a deodorization tower 15 is installed to remove odors.
이와같이 구성한 본 발명의 실시예의 작용을 설명하면 아래와 같다.Referring to the operation of the embodiment of the present invention configured as described above is as follows.
수거차에 의해 수거된 음식물쓰레기가 투입호퍼(1)에 유입되면 큰 힘으로 회전되는 양날의 파쇄기(2b)가 상호 맞물리면서 큰 협잡물은 일정크기로 파쇄되면서 하단으로 쏟아진다. 이때 바닥면에 협조된 스크랫바컨베어(2c)가 전진 이송시키게 되고, 케이싱 상부의 세정수분무노즐(2g)에서 분사되는 세정수에 의해 협잡물의 염분과 유기물이 분리된다.When the food waste collected by the truck flows into the input hopper 1, the two-blade crushers 2b rotated with a large force are engaged with each other, and large contaminants are crushed to a certain size and poured to the bottom. At this time, the slab bar conveyor 2c cooperated with the bottom surface is moved forward, and the salt and organic matter of the contaminants are separated by the washing water sprayed from the washing water spray nozzle 2g on the upper casing.
음식물쓰레기에는 처리공정을 어렵게하는 조개껍질, 수저 및 금속, 유리 등의 불용협잡물이 함유되어 있다.Food waste contains insoluble contaminants such as shells, cutlery, metals, and glass that make processing difficult.
이들은 스크랫바컨베어(2c)로 전진 이송되면서 침적실린더(2d)에 침적되며 이를 스크류로 외부로 퇴출케하여 제거토록 한다.They are transported forward to the scrubber conveyor (2c) and are deposited on the deposition cylinder (2d) to be removed by screwing out to the outside.
세정되고 침적물이 제거된 음식물쓰레기는 협잡물처리기(3)에 유입되면서 5㎜이상의 조목협잡물은 로타리스크린(3a)으로 구성된 여과통에 의해 제거되어 실린더로 유입되고 이와 협조된 스크류에 의해 75%이하의 함수율로 탈수되어 외부로 이송되고 이의 분리액은 제 1저류조(4)로 입하된다.Food wastes that have been washed and removed from the sediment are introduced into the sewage disposal system (3), and crude sebaceous materials of 5 mm or more are removed by a filter tube composed of a rotary screen (3a), flowed into a cylinder, and a water content of 75% or less by a screw coordinated thereto. It is dewatered and sent to the outside, and the separation liquid is received into the first storage tank (4).
제 1 저류조(4)는 기계 부하운전을 예방하고 원심분리기(7)에 정량으로 공급할 목적으로 운영되며 이의 바닥에 설치된 펌프(5)로 액상을 인발하여 유량조정조(6)에 유입하고 이는 원심분리기(7)에 정량으로 유입하며 잉여양은 다시 제 1저류조(4)로 반송되게 하는 역할을 감당한다.The first storage tank 4 is operated for the purpose of preventing mechanical load operation and supplying quantitatively to the centrifuge 7. The liquid is drawn into the flow regulating tank 6 by the pump 5 installed at the bottom thereof, which is a centrifuge. (7) flows quantitatively, and the surplus amount plays the role of being returned to the first storage tank (4) again.
원심분리기(7)가 정회전을 하고 있을때 유량조정조(6)의 액상이 원심분리기(7)의 유입관(7a)으로 유입되면, 내동스크류(7c)의 액상분산구에서 외동볼(7b) 내벽으로 분산되어 전진 이송되는데 이때 외동볼(7b)은 내부 중심을 향한 원심력을 갖게되며, 이의 원심운동에 의해 내부유체가 같은 방향 같은 회전 속도를 갖게 되었을 때 유체는 강한 구심력을 갖게된다.When the liquid phase of the flow adjusting tank 6 flows into the inlet pipe 7a of the centrifuge 7 while the centrifuge 7 is rotating forward, the inner wall of the outer bowl 7b is discharged from the liquid dispersion port of the inner screw 7c. Dispersed in the forward movement 7b has a centrifugal force toward the inner center, the fluid has a strong centripetal force when the inner fluid has the same rotational speed by the centrifugal movement thereof.
기계적 원심력과 유체의 구심력이 평형되어 유체비중은 제로에 가깝고 이의 평형값이 큰 구심력에 의해 미세미립자가 외동볼(7b) 내벽으로 침적하게 되며 침적된 유기물은 외동볼(7b)보다 조금 늦은 회전속도를 갖는 내동스크류(7c)의 스크류 날개를 길잡이로 하여 외동볼(7c) 내벽이 전진 이송시키게 되며 경사볼에 도달하게 되면 기계적 원심력과 액체의 구심력의 평형 값에서 기계적 경사원심력이 크게되어 유기물 이송이 억제되면서 대기의 구심력이 작용되어 1차로 농축된다. 음식물의 유기물은 비여과성 물질이기 때문에 함수 량을 줄이게 되면 고형물 회수율이 낮고 고형물 회수율을 높이려면 함수율이 높아진다.The mechanical centrifugal force and the centripetal force of the fluid are balanced so that the fluid specific gravity is close to zero and its equilibrium value is such that the microparticles are deposited on the inner wall of the single-ball ball 7b by the large centripetal force.The organic matter deposited is slightly slower than the single-ball ball 7b. The inner wall of the movable ball 7c is moved forward by using the screw blades of the inner screw 7c having the guide as the guide. When the inclined ball is reached, the mechanical inclined centrifugal force is increased at the equilibrium value of the mechanical centrifugal force and the liquid centripetal force. While being restrained, the centripetal force of the atmosphere is applied and concentrated first. Since organic matter of food is non-filtration, reducing water content leads to low solids recovery and high water content to increase solids recovery.
그러므로 본 공정에서는 1차로 90%정도로 농축한 다음 경사각도가 15°이하인 제 2경사볼에 인입시켜 대기의 구심력을 충분히 수납하여 함수율 80%이하의 케이크로 회수하게 된다.Therefore, in this process, the solution is first concentrated to about 90% and then introduced into a second inclined ball having an inclination angle of 15 ° or less to sufficiently receive the centripetal force of the atmosphere and to recover a cake having a water content of 80% or less.
이때 탈리액은 제 2저류조(8)에 입하하거나 하수처리장에 직접 유입하므로서 하수의 낮은 유기물 농도를 다소 높이게 되어 미생물활성에 도움이 되게 한다. 원심분리기에서 회수된 케이크는 다소 높은 함수율과 빠른 부패성 때문에 스크류컨베어로 이송하면서 분뇨전처리 과정에서 회수되는 케이크, 톱밥, 마사토 등을 라인믹셔하여 발효조(11)로 이송하게 되며, 발효조(11)바닥에서 열풍을 공급받고 바레일(11b)에 설치된 혼화기(11c)가 서서히 왕복 이동하여 혼화하면서 점점 전진 이송시켜 15일 이상의 숙성기간을 거처 양질의 유기질 퇴비가 되게 한다.At this time, the desorption liquid is introduced into the second storage tank 8 or directly flows into the sewage treatment plant, thereby increasing the concentration of low organic matter in the sewage to help microbial activity. The cake recovered in the centrifuge is line mixed with the cake, sawdust, masato, etc. recovered during the manure pre-treatment process while being transferred to the screw conveyor due to the rather high moisture content and rapid decay. The hot air is supplied and the admixture 11c installed in the bare 11b gradually moves forward and backward while admixing so that the organic compost is made into a high quality organic compost through a ripening period of 15 days or more.
도면 2 도에서 야채쓰레기 처리에 대한 일실시예시도의 작용을 아래에서 설명한다.In Figure 2 the operation of one embodiment for the vegetable waste treatment will be described below.
음식물쓰레기에서 제거된 협잡물은 다음 공정으로 매립 또는 소각 공정을 거처야 한다.Soybeans removed from food waste must be landfilled or incinerated in the following process.
매립장에 매립 시는 탈수는 되었다하더라도 침출수를 악성화시킬 물질이 있고, 소각하려 할 때는 함수량 때문에 고비용의 문제점이 있다.When the landfill is landfilled, even though it is dehydrated, there is a substance that will leach leachate, and when it is incinerated, there is a problem of high cost due to water content.
그러므로 음식물쓰레기 처리장에 소각기를 설치하여 협잡물을 소각하면서 이의 폐열을 최대한 이용하고저하는 방법으로서, 협잡물처리기(3)에서 제거된 협잡물을 소각기(9)로 이송하는 과정에서 800℃이상되는 소각로의 배출열이 연돌(9a)을 통과하게 하여 그 중심에 설치된 펀칭실린더(16a)에 효율적으로 전달되게 하고 스크류컨베어로 서서히 이동되는 협잡물을 충분히 건조되게 한다. 건조된 협잡물을 소각기(9)에 유입하여 소각하고 이때 형성하는 800℃이상의 로내 열을 배풍기(10e)로 연돌(9a)통과케 한 후 다시 건조로(10)에 인입시키게 된다. 반입된 야채쓰레기가 유입호퍼(10c)에 고르게 쌓인 상태를 유지하여 건조로(10)의 내부 열 손실을 방지토록 하고, 야채쓰레기를 적당량의 크기로 절단기(10b)로 절단하여 상단의 벨트컨베어건조단(10d)에 유입되게 하면 스탠망웨이브스크린에 의해 고르게 열이 전달되면서 서서히 건조되기 시작하고 상층의 건조단(10d)에서 점차 하단으로 이송되게 하며 마지막 단에서 건조된 야채를 외부로 토출시켜 유압으로 압축, 포장하여 가축의 사료가 되게 한다.Therefore, as an incinerator installed in the food waste treatment plant, the waste heat of the incinerator is incinerated and the waste heat of the incinerator which is 800 ° C. or higher is transferred to the incinerator (9). The heat passes through the stack 9a to be efficiently transferred to the punching cylinder 16a installed at the center thereof, and to sufficiently dry the contaminants slowly moved by the screw conveyor. The dried contaminants are introduced into the incinerator (9) and incinerated, and the internal heat of the furnace formed at this time of 800 ° C. or more is passed through the stack (9a) with a blower (10e) and then introduced into the drying furnace (10). The imported vegetable waste is kept evenly stacked in the inflow hopper 10c to prevent the internal heat loss of the drying furnace 10, and the vegetable waste is cut into a suitable amount of size with a cutter 10b to dry the belt conveyor at the top. When it enters the stage 10d, heat is transferred evenly by the Stanman wave screen, and it starts to dry slowly, and is gradually transferred to the lower stage from the drying stage 10d of the upper layer. Compressed and packaged to make feed for livestock.
이상에서 상세히 설명한 바와 같이 음식물 및 야채쓰레기는 대용량의 배출과 성상의 문제 때문에 소각, 매립으로는 적절하게 처리할 수 없다는 것은 공지된 사실이다. 또한 사료화, 퇴비화로 연구개발이 진행되고 있지만 함수율, 비여과성, 부식성 문제등으로 인하여 효율적 방법을 얻지 못하고 있는 실정이다.As described in detail above, it is a known fact that food and vegetable waste cannot be properly disposed of by incineration or landfill due to large discharge and property problems. In addition, research and development is progressing due to feed and composting, but due to problems of moisture content, non-filtration, and corrosiveness, there is no efficient method.
이에 본 발명은 초기단계에서 파쇄, 세정, 불용품 등을 제거하므로서 처리공정상의 문제점을 해결하고 제거된 조목협잡물은 고압으로 탈수, 세정되어 부차적 수단으로 소각시 소각 폐열로 최대한 건조하여 소각하므로서 부수적 오염원을 억제할 수 있고, 원심분리기로 회수된 유기물은 발효조에서 숙성하여 유기질 퇴비화하고 분리액은 하수와 병합처리함에 있어 대용량의 음식물쓰레기를 저비용으로 처리할 수 있고 소각, 매립해야하는 협잡물을 동일 장소에 설치된 소각기로 소각토록하여 소각시 발생되는 고열의 폐열을 야채쓰레기 건조공정에 사용토록 함으로써, 저비용과 단순공정으로 대량의 야채쓰레기를 처리할 수 있어 저비용의 기초시설과 유지관리비로 환경친화적으로 대용량의 음식물 및 야채쓰레기를 처리할 수 있는 특징과, 회수되는 유기물은 퇴비로, 건조된 채소는 사료로 자원화 할 수 있는 특징을 갖는다.Therefore, the present invention solves problems in the treatment process by removing crushing, washing, and unsatisfactory in the initial stage, and the removed crude sediments are dehydrated and washed at high pressure, and incinerated by incineration waste heat when incinerated by secondary means, thereby incinerated by contaminants. The organic matter recovered by centrifuge can be matured in fermenter and organic composted, and the separated liquid can treat large amount of food waste at low cost in the combined treatment with sewage and incinerator installed in the same place By incineration, the waste heat of incineration can be used in the drying process of vegetable trash, so that a large amount of vegetable trash can be processed in a low cost and simple process. Characteristic that can handle vegetable garbage, and is collected Vessels is to compost, the dried vegetable is characterized to recycling to the feed.
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KR100334496B1 (en) * | 2000-01-12 | 2002-05-08 | 박종웅 | Method for preliminary treatment of food waste |
KR100354968B1 (en) * | 1999-11-15 | 2002-10-05 | 주식회사 제오텍 | Annexation disposal method of food waste and sewage |
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KR101358885B1 (en) * | 2013-06-25 | 2014-02-05 | 주식회사 대협이앤지 | Integrated crushing, solid-liquid separating and pressure dehydrating apparatus for food waste disposal |
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KR200152695Y1 (en) * | 1997-05-24 | 1999-07-15 | 이영재 | Garbage disposer using the waste heat of incinerator |
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