KR19990006231A - Manufacturing method of particulate feed using various plants as its raw material - Google Patents

Manufacturing method of particulate feed using various plants as its raw material Download PDF

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KR19990006231A
KR19990006231A KR1019970031016A KR19970031016A KR19990006231A KR 19990006231 A KR19990006231 A KR 19990006231A KR 1019970031016 A KR1019970031016 A KR 1019970031016A KR 19970031016 A KR19970031016 A KR 19970031016A KR 19990006231 A KR19990006231 A KR 19990006231A
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straw
various plants
water
fermented
reactor
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KR1019970031016A
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KR100217785B1 (en
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강광대
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/189Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Animal Husbandry (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
  • Physiology (AREA)
  • Health & Medical Sciences (AREA)
  • Botany (AREA)
  • Mycology (AREA)
  • Inorganic Chemistry (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Biomedical Technology (AREA)
  • Microbiology (AREA)
  • Fertilizers (AREA)
  • Fodder In General (AREA)

Abstract

본 발명은 각종 식물을 주재원료로 하는 미립자 사료 제조방법에 관한 것으로서,The present invention relates to a method for producing particulate feed comprising various plants as a raw material,

반응기 내에 전분(Starch)질 20kg과 물 5두를 넣어 100℃범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH) 20g, 수산화칼륨(KOH) 10g, 탄산나트륨(Na2Co3) 30g이 용해된 물 2000cc를 투입하여 증기로 100℃-190℃정도로 가열시켜 알카리성 호정화(Dextrinization)액을 만드는 제1공정과, 알카리성 호정화(Dextrinization)액에 주재원료인 각종식물(벼짚, 보리짚, 밀짚, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩굴 등) 500kg과 섬유질분해효소(Cellulasel) 20g을 투입 혼합하여 24시간 반응기 내에서 발효시키는 제 2공정과, 발효된 발효물질의 수분을 전체함량 20%까지 건조시키는 제 3공정과, 수분전함량 20%까지 건조된 발효물질을 0.00058inch이상 미립자로 분쇄시켜 미립자가 되도록 하는 제 4공정을 순차적으로 실시하므로서 미립자 사료를 제조할 수 있고 이로인해 영양이 풍부하고 소화가 잘되는 사료를 저가이면서 대량으로 제조할 수 있게함과 동시에 폐기식물 및 각종식물을 사료화할 수 있게한 것이다.In the reactor, 20 kg of starch quality and 5 heads of water were added and stirred while preheating slowly within the range of 100 ° C. At the same time, 20 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3 ) were dissolved. 1st step of making alkaline dexterization liquid by adding 2000cc of water to 100 ℃ -190 ℃ with steam, and various plants (straw, barley straw, straw) , 500 kg of rice hulls, weeds, grasses, whole wood, sawdust, seaweeds, lacquer vines, etc. and 20 g of fiberlase, and fermented in a reactor for 24 hours. Particulate feed can be prepared by sequentially carrying out the third step of drying the total content to 20% and the fourth step of grinding the fermentation material dried up to 20% of the water content into fine particles by grinding at least 0.00058 inch. This makes it possible to produce nutrient-rich and well-digested feeds inexpensively and in large quantities, and to feed waste plants and various plants.

Description

각종식물을 주재원료로 하는 미립자 사료제조방법Particle feed production method using various plants as raw materials

본 발명은 각종 식물(벼짚, 보리짚, 밀짚, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩굴 등) 및 폐기식물을 주재원료로 하는 미립자 사료 제조방법에 관한 것으로서 이를 좀더 구체적으로 설명하면 전분질, 물, 수산화나트륨(NaOH), 수산화칼륨(KOH), 탄산나트륨(Na2Co3)이 주성분으로 되는 호정화액에 각종 식물과 섬유질 분해효소를 혼합하여 24시간 발효시켜 건조시킨 다음 이를 미립자로 분쇄시킴으로서 가축이 먹기 좋고 영양이 많은 미립자 사료를 저가이면서 대량으로 제조할 수 있게함과 동시에 폐기식물 및 각종 식물을 사료화할 수 있게 한 것이다.The present invention relates to a method for producing particulate feed comprising various plants (straw, barley straw, straw, rice husk, weed, grass, whole wood, sawdust, seaweed, lacquer vine, etc.) and waste plants as the main ingredients. Then, various plants and fibrinolytic enzymes are mixed in a stabilizing solution consisting of starch, water, sodium hydroxide (NaOH), potassium hydroxide (KOH), and sodium carbonate (Na 2 Co 3 ) for 24 hours, and then fermented and dried. By pulverizing, it is possible to produce inexpensive and large quantities of fine and nutritious particulate feeds for livestock and to feed waste plants and various plants.

일반적으로는 벼짚이나 보리짚, 밀짚 등의 줄기를 적재하여 암모니아로 처리시킨후 일정크기로 절단하여 가축사료로 사용하고 있다.Generally, stems such as straw, barley straw, and straw are loaded and treated with ammonia, and then cut into a certain size and used as livestock feed.

그러나 이와 같은 사료는 가축이 먹기 좋도록 하기 위해서는 암모니아 처리기간을 상당히 길게 하여야 하기 때문에 대량샌산이 되지 않을 뿐만 아니라 이러한 처리로는 3000-6000개 정도가 직쇄상(直鎖狀)을 연결되어 전체가 직쇄상 분자이면서 대다수 OH기(基) 사이에 수소결합으로 단단히 결합되어 있는 섬유질구조However, these feeds are not mass-dispersed because the ammonia treatment period must be considerably longer in order for the livestock to be eaten well, and these treatments require about 3000-6000 pieces to be connected in a straight chain. Fibrous structure that is a linear molecule and is firmly bonded by hydrogen bonding between most OH groups

를 파괴할 수 없으므로 미립자로 분쇄하지 못해 소, 염소에게는 먹일 수 있으나 다른 가축에게 먹일수가 없는 사료사용 범위가 한정되어 있으며 이를 해결하기 위해 암모니아처리된 것을 일정한 용기에 넣은 다음 강한 압을 가하여 섬유질구조를 파괴 시켜 미립자 분쇄가 가능케 하는 방법이 시도된 바 있으나 이는 생산비용이 많이 들어서 경제성이 없는 문제점이 있었다.It can not be broken into fine particles, so it can be fed to cows and goats, but it cannot be fed to other livestock, and the range of feed use is limited. There have been attempts to break up the fine particles, but this has a problem that the production cost is high and there is no economic feasibility.

본 발명은 위와같은 종래의 문제점을 해결하기 위해 각종식물의 섬유질을 분해효소와 혼합하여 발효시키므로서 물리·화학적 변화를 거치게 하여 섬유질의 직쇄상 구조를 유연하게 만들어 일반 마찰식 분쇄기로 미립자상태까지 분쇄할 수 있게한 것인데 이하 본 발명을 상세히 설면하면 다음과 같다.In order to solve the above problems, the present invention undergoes physical and chemical changes by mixing and fermenting fiber of various plants with a degrading enzyme, thereby making the linear structure of the fiber flexible, and pulverizing to a fine state with a general friction type grinder. When the present invention is described in detail as follows.

제 1 공정1st process

반응기 내에 전분(Starch) 20kg 과 물 5말을 넣어 100℃범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH) 20g, 수산화칼륨(KOH) 10g, 탄산나트륨(Na2Co3)30g이 용해된 물 2000cc를 투입하여 증기로 100℃-190℃정도로 가열시켜 알카리성 호정화(Dextrinization)액을 만들면 전분(Starch) 분자가 함유하는 수분에 의하여 Clucoside 결합이 끊어져서 가용성 Dextrin이 생성되게 된다.In the reactor, 20 kg of starch and 5 mal of water were added and stirred while preheating slowly within the range of 100 ° C. At the same time, 20 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3) were dissolved. When 2000cc of water is added and steam is heated to 100 ℃ -190 ℃ to make alkaline dextrinization solution, water soluble dextrin is produced by breaking Clucoside bond by water contained in starch molecule.

제 2 공정2nd process

제 1공정에서 만들어진 알카리성 호정화(Dextrinization)액에 주재원료인 각종식물(벼짚, 보리짚, 밀짚, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩굴 등) 500kg과 섬유질분해효소(Cellulasel) 20g 을 투입 혼합하여 24시간 반응기 내에서 발효시킨다.500kg of various plants (paddy, barley straw, straw, rice husk, weed, grass, whole wood, sawdust, seaweed, lacquer vine, etc.) and fiber degrading enzyme (Cellulasel) as raw materials ) 20 g are mixed and fermented in a reactor for 24 hours.

제 3 공정3rd process

제 2공정에서 발효된 발효물질의 수분을 전체함량 20%까지 건조시킨다.The moisture of the fermented material fermented in the second step is dried to a total content of 20%.

제 4 공정4th process

제 3공정에서 수분전함량 20%까지 건조된 발효물질을 0.00058inch이상 미립자로 분쇄시킨다.In the third step, the fermented material dried up to 20% of water content is pulverized into fine particles of 0.00058 inch or more.

이와 같이된 본 발명은 각종식물의 섬유질이 알카리성 호정화액을 흡착하여 표면적이 넓어지게 되고 이와 동시에 섬유질 분자 발효가 증진적으로 이루어지므로 강고하게 밀착된 섬유질의 직쇄상 구조가 유연하게 변화되므로 이를 건조시키면 일반분쇄기로 미립자 분쇄가 가능케 되는 것이다.The present invention as described above, the fiber of various plants adsorb the alkaline stabilizing solution to increase the surface area and at the same time the fermentation of the fibrous molecule is promoted, so the linear structure of the tightly adhered fiber is changed flexibly so that drying It is possible to grind the fine particles with a general mill.

따라서 본 발명은 각종식물 및 폐기식물을 주재원료하여 상기와 같은 여러공정을 거쳐 모든 가축에게 적용이 가능한 미립자 사료를 제조할 수 있을 뿐 아니라 저가로 대량생산이 가능케 되고 독초를 제외한 모든식물을 사료화할 수 있는 이점이 있고 그리고 미립자 사료가 아래 표에서와 같은 성분으로 이루어져 있으므로 영양이 풍부하고 소화가 잘되는 고 품질의 미립자 사료를 얻을 수 있는 효과도 있는 것이다.Therefore, the present invention not only can produce a microparticle feed that can be applied to all livestock through various processes such as raw materials and waste plants, but also can mass produce at low cost and feed all plants except toxins. There is an advantage to this, and since the particulate feed is composed of the ingredients as shown in the table below, there is also the effect of obtaining a high-quality particulate feed that is rich in nutrition and well digested.

Claims (1)

반응기 내에 전분(Starch) 20kg과 물 5말을 넣어 100℃범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH) 20g, 수산화칼륨(KOH) 10g, 탄산나트륨(Na2Co3) 30g이 용해된 물 2000cc를 투입하여 증기로 100℃-190℃정도로 가열시켜 알카리성 호정화(Dextrinization)액을 만드는 제1공정과, 알카리성 호정화(Dextrinization)액에 주재원료인 각종식물(벼짚, 보리짚, 밀짚, 왕겨, 잡초, 목초, 전지목, 톱밥,해초류, 칠기덩굴 등) 500kg과 섬유질분해효소(Cellulasel) 20g을 투입 혼합하여 24시간 반응기 내에서 발효시키는 제 2공정과, 발효된 발효물질의 수분을 전체함량 20%까지 건조시키는 제 3공정과, 수분전함량 20%까지 건조된 발효물질을 0.00058inch이상 미립자로 분쇄시켜 미립자가 되도록 분쇄하는 제 4공정을 순차적으로 실시하여 얻어지도록 한 각종식물을 주재원료로하는 미립자 사료 제조방법.Into the reactor, 20 kg of starch and 5 mal of water were added and stirred while preheating slowly in the range of 100 ° C. At the same time, 20 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3 ) were dissolved. The first step is to make alkaline deextrinsing liquid by adding 2000cc of water to 100 ℃ -190 ℃ with steam, and various plants (straw, barley straw, straw, raw materials) 500 kg of rice hulls, weeds, grasses, whole wood, sawdust, seaweeds, lacquer vines, etc. and 20 g of fiberlase (Cellulasel) are mixed and fermented in a reactor for 24 hours, and the moisture of fermented fermented substances As a raw material, various plants obtained by sequentially performing the third step of drying up to 20% of content and the fourth step of pulverizing fermented material dried up to 20% of water content into fine particles by crushing it into fine particles of 0.00058 inch or more in order. Particle feed manufacturing method to use.
KR1019970031016A 1997-06-27 1997-06-27 Method of manufacturing feed using many kinds of plant KR100217785B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100333087B1 (en) * 1998-08-28 2002-11-13 김부남 Animal feed composition using fallen leaves and its manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100333087B1 (en) * 1998-08-28 2002-11-13 김부남 Animal feed composition using fallen leaves and its manufacturing method

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