KR100217785B1 - Method of manufacturing feed using many kinds of plant - Google Patents

Method of manufacturing feed using many kinds of plant Download PDF

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KR100217785B1
KR100217785B1 KR1019970031016A KR19970031016A KR100217785B1 KR 100217785 B1 KR100217785 B1 KR 100217785B1 KR 1019970031016 A KR1019970031016 A KR 1019970031016A KR 19970031016 A KR19970031016 A KR 19970031016A KR 100217785 B1 KR100217785 B1 KR 100217785B1
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feed
reactor
water
various plants
fermented
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KR1019970031016A
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KR19990006231A (en
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강광대
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/10Animal feeding-stuffs obtained by microbiological or biochemical processes
    • A23K10/12Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/189Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Animal Husbandry (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
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  • Mycology (AREA)
  • Inorganic Chemistry (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Biomedical Technology (AREA)
  • Microbiology (AREA)
  • Fertilizers (AREA)
  • Fodder In General (AREA)

Abstract

본 발명은 각종식물을 주재원료로 하는 미립자 사료 제조방법에 관한것으로서, 반응기 내에 전분(Starch)질 20

Figure kpo00001
과 물 5두를 넣어 100
Figure kpo00002
범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH) 20g, 수산화칼륨(KOH) 10g, 탄산나트륨(Na2Co3) 30g이 용해된 물 2000
Figure kpo00003
를 투입하여 증기로 100
Figure kpo00004
-190
Figure kpo00005
정도로 가열시켜 알카리성 호정화액을 만드는 제 1공정과, 알카리성 호정화액에 주재원료인 각종식물(벼집, 보리집, 밀집, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩귤 등) 500
Figure kpo00006
과 섬유질분해호소 20g을 투입 혼합하여 24시간 반응기 내에서 발효시키는 제2공정과, 발효된 발요물질의 수분을 전체함량 20
Figure kpo00007
까지 건조시키는 제 3공정과, 수분전함량 20
Figure kpo00008
까지 건조된 발효물질을 0.0058inch이상 미립자로 분쇄시켜 미립자가 되도록 하는 제 4공정을 순차적으로 실시하므로서 미립자 사료를 제조할 수 있고 이로인해 영양이 풍부하고 소화가 잘되는 사료를 저가이면서 대량으로 제조할수 있게 함과 동시에 폐기식물을 사료화할수 있게한 것이다.The present invention relates to a method for producing particulate feed comprising various plants as a raw material, wherein the starch quality is 20 in a reactor.
Figure kpo00001
And put two pieces of water 100
Figure kpo00002
Stir slowly while preheating within the range, and at the same time, 2000 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3 ) were dissolved.
Figure kpo00003
100 by steam
Figure kpo00004
-190
Figure kpo00005
First step to produce alkaline stabilizing solution by heating to a degree, and various plants (rice, barley, dense, rice husk, weed, grass, whole wood, sawdust, seaweed, lacquer tangerine, etc.) predominant in alkaline stabilizing solution 500
Figure kpo00006
A second step of fermenting and mixing 20 g of fibrinolytic lake with fermentation in a reactor for 24 hours, and a total content of water of the fermented required material 20
Figure kpo00007
3rd process to dry to 20, and water content 20
Figure kpo00008
Particulate feed can be prepared by sequentially carrying out the fourth step of grinding the fermented material dried to more than 0.0058 inch to fine particles, thereby making it possible to produce a nutritious and well-digested feed in low cost and in large quantities. At the same time, it is possible to feed waste plants.

Description

각종식물을 주재원료로 하는 미립자 사료 제조방법Particle feed production method using various plants as raw materials

본 발명은 각종 식물(벼짚, 보리짚, 밀짚, 왕겨, 잡초, 목초, 전기목, 톱밥, 해초류, 칠기덩굴 등) 및 페기식물을 주재원료로 하는 미리자 사료 제조방법에 관한 것으로서 이를 좀더 구체적으로 설명하면 전분질, 물, 수산화나트륨(NaOH), 수산화칼륨(KOH), 탄산나트륨(Na2Co3)이 주성분으로 되는 호정화액에 각종 식물과 섬유질 분해호쇼를 혼합하여 24시간 발효시켜 건조시킨 다음 이를 미립자로 분쇄시킴으로서 가축이 먹기 좋고 영양이 많은 미립자 사료를 저가이면서 대량으로 제조할수 있게함과 동시에 폐기식물 및 각종식물을 사료화할수 있게한 것이다. 일반적으로는 벼집이나, 보리집, 밀집 등의 줄기를 적해하여 암모니아로 처리시킨후 일정 크기로 절단하여 가축사료로 사용하고 있다. 그러나 이와같은 사료는 가축이 먹기 좋도록 하기 위해서는 암모니아 처리기간을 상당히 길게 하여야 하기 때문에 대량생산이 되지 않을 뿐만 아니라 이러한 처리로는 3000-6000개 정도가 직쇄상으로 연결되어 전체가 직쇄상(直鎖狀) 분자이면서 대다수 OH기(基) 사이에 수소결합으로 단단히 결합되어 있는 섬유질구조

Figure kpo00009
를 파괴할 수 없으므로 미립자로 분쇄하지 못해 소, 염소에게는 먹일수 있으나 다른 가축에게 먹일수가 없는 사료사용 범위가 한정되어 있으며 이를 해겨하기 위해 아모니아처리된 것을 일정한 용기에 넣은 다음 강한 압을 가하여 섬유질구조를 파괴 시켜 미립자 분쇄가 가능케 하는 방법이 시도된 바 있으나 이는 생산비용이 많이 들어서 경제성이 없는 문제점 있있다.The present invention relates to a method for preparing a pre-zygo feed using as a raw material a variety of plants (straw, barley straw, straw, rice husk, weed, grass, electric tree, sawdust, seaweed, lacquer vine, etc.) and waste plants. In other words, starch, water, sodium hydroxide (NaOH), potassium hydroxide (KOH), sodium carbonate (Na 2 Co 3 ) in a stabilizing solution containing various plants and fibrous decomposition Hosho, fermented for 24 hours, dried and fine particles By pulverizing, it is possible to produce large quantities of fine and nutritious particulate feeds for livestock and to feed waste plants and various plants at the same time. Generally, stems such as rice, barley, and dense drip are treated with ammonia, cut into a certain size, and used as livestock feed. However, these feeds are not mass-produced because the ammonia treatment period should be considerably longer in order for the livestock to be eaten well. Iii) a fibrous structure that is a molecule and is firmly bonded by hydrogen bonding between most OH groups
Figure kpo00009
It can not be broken into fine particles, so it can be fed to cows and goats, but it can not be fed to other livestock.The range of feed is limited. It has been attempted to destroy the particles to make the fine particles, but this has a problem that the production cost is high and economical.

본 발명은 위와같은 종래의 문제점을 해결하기 위해 각종식물의 섬유질을 분해효소와 혼합하여 발효시키므로 물리·화학적 변화를 거치게 하여 섬유질의 직쇄상 구조를 유연하게 만들어 일반 마찰식 분쇄기로 미립자 상태까지 분쇄할 수 있게한 것인데 이하 본 발명을 상세히 설명하면 다음과 같다.In order to solve the above-mentioned problems, the present invention mixes the fiber of various plants with a degrading enzyme and ferments them to undergo physical and chemical changes so as to make the linear structure of the fiber flexible and pulverize to a fine state with a general friction type grinder. When the present invention will be described in detail as follows.

[제1공정][Step 1]

반응기 내에 전분(Starch) 20

Figure kpo00010
과 물 5말을 넣어 100
Figure kpo00011
범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH)20g, 수산화칼륨(KOH)10g, 탄산나트륨(Na2Co3) 30g이 용해된 물 2000
Figure kpo00012
를 투입하여 증기로 100
Figure kpo00013
-190
Figure kpo00014
정도로 가열시켜 알카리성 호정화액을 만들면 전분(Starch)분자가 함유하는 수분에 의하여 Clucoside결합이 끊어져서 가용성 Dextrin 생성되게 된다.Starch 20 in the reactor
Figure kpo00010
And put 5 pieces of water 100
Figure kpo00011
Stir slowly while preheating within the range, and at the same time, 2000 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3 ) were dissolved.
Figure kpo00012
100 by steam
Figure kpo00013
-190
Figure kpo00014
When heated to an extent to make alkaline stabilizing solution, water containing starch molecules breaks Clucoside bonds, and soluble dextrin is produced.

[제2공정][Step 2]

제1공정에서 만들어진 알카리성 호정화액에 주제원료인 각종식물(벼집, 보리집, 밀집, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩굴 등) 500

Figure kpo00015
,과 섬유질분해효소 20g을 투입 혼합하여 24시간 반응기 내에서 발효시킨다.Alkaline stabilization liquid produced in the first process, various plants (rice, barley, dense, rice husk, weed, grass, whole wood, sawdust, seaweed, lacquer vine, etc.) 500
Figure kpo00015
, And 20 g of fibrinase are mixed and fermented in a reactor for 24 hours.

[제3공정][Step 3]

제2공정에서 발효된 발효물질의 수분을 전체함량 20

Figure kpo00016
까지 건조시킨다.Total water content of fermented material fermented in the second process 20
Figure kpo00016
To dry.

[제4공정][Step 4]

제3공정에서 수분전함량 20

Figure kpo00017
까지 건조된 발효물질을 0,0058inch이상 미립자로 분쇄시킨다. 이화 같이된 본 발명은 각종식물의 섬유질이 알카리성 호정화액을 흡착하여 표면적이 넓어지게 되고 이와 동시에 섬유질 분자 발호가 증진적으로 이루어지므로 강고하게 밀착된 서유질의 직쇄상 구조가 유연하게 변화되므로 이를 건조시키면 일반분쇄기로 미립자 분쇄가 가능케 되는 것이다.Water content in the third process 20
Figure kpo00017
The dried fermented material is ground to fine particles of 0,0058 inch or more. According to the present invention, the fiber of various plants adsorbs alkaline stabilizing solution to increase the surface area, and at the same time, the fibrous molecule is promoted to be enhanced, so the linear structure of firmly adhered oily oil is changed flexibly. It is possible to grind the fine particles with a general mill.

따라서 본 발명은 각종식물 및 폐기식무을 주재원료하여 상기와 같은 여러공정을 거쳐 모든 가축에게 적용이 가능한 미립자 사료를 제조할수 있을뿐 아니라 저가로 대량생산이 가능케 되고 독초를 제외한 모든 식물을 사료화할수 있은 이점이 있고 그리고 미립자 사료가 아래 표에서와 같은 성분으로 이루어져 있으므로 영양이 풍부하고 소화가 잘되는 고 품질의 미립자 사료를 얻을 수 있는 효과도 있는 것이다.Therefore, the present invention not only can produce a microparticle feed that can be applied to all livestock through various processes as described above, and can feed all plants except toxins. There is an advantage, and since the particulate feed is composed of the ingredients as shown in the table below, there is also the effect of obtaining a high quality particulate feed that is nutrient rich and well digested.

Figure kpo00018
Figure kpo00018

Claims (1)

반응기 내에 전분 20
Figure kpo00019
과 물 5말을 넣어 100
Figure kpo00020
범위 내에서 서서히 예열하면서 교반하고 이와 동시에 수산화나트륨(NaOH) 20g, 수산화칼륨(KOH) 10g, 탄산나트륨(Na2Co3) 30g이 용해된 물 2000
Figure kpo00021
를 투입하여 증기로 100
Figure kpo00022
-190
Figure kpo00023
정도로 가열시켜 알카리성 호정화(Dextrinization)액을 만드는 제 1공정과, 알카리성 호정화(Dextrinization)액에 주재원료인 각종식물(벼짚, 보리집, 밀집, 왕겨, 잡초, 목초, 전지목, 톱밥, 해초류, 칠기덩굴 등) 500
Figure kpo00024
과 섬유질분해효소(Cellulasel) 20
Figure kpo00025
을 투입 혼합하여 24시간 반응기 내에서 발효시키는 제 2공정과, 발효된 발효물질의 수분을 전체함량 20
Figure kpo00026
까지 건조시키는 제 3공정과, 수분전함량 20
Figure kpo00027
가지 건조된 발효물질을 0,0058inch이상 미립자로 분쇄시켜 미립자가 되도록 분쇄하는 제 4공정을 순차적으로 실시하여 얻어지도록 한 각종식물을 주재원료로 하는 미집자 사료 제조방법.
Starch 20 in the reactor
Figure kpo00019
And put 5 pieces of water 100
Figure kpo00020
Stir slowly while preheating within the range, and at the same time, 2000 g of sodium hydroxide (NaOH), 10 g of potassium hydroxide (KOH), and 30 g of sodium carbonate (Na 2 Co 3 ) were dissolved.
Figure kpo00021
100 by steam
Figure kpo00022
-190
Figure kpo00023
First step to produce alkaline deextrinsing liquid by heating to a degree, and various plants (straw, barley, dense, rice hull, weed, grass, whole wood, sawdust, seaweed) which are the raw materials to alkaline dexterization liquid , Lacquer vines, etc.)
Figure kpo00024
And cellulase 20
Figure kpo00025
The second step of fermenting and mixing in a reactor for 24 hours, the total content of the moisture of the fermented fermentation material
Figure kpo00026
3rd process to dry to 20, and water content 20
Figure kpo00027
A method for producing undeveloped feed, comprising various plants obtained by sequentially performing a fourth step of pulverizing eggplant dried fermented material into fine particles of 0,0058 inch or more to be fine particles.
KR1019970031016A 1997-06-27 1997-06-27 Method of manufacturing feed using many kinds of plant KR100217785B1 (en)

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